YOKOGAWA Sushi Sensor XS530 User manual

User’s
Manual
IM 01W06F01-01EN
1st Edition
XS530
Pressure Measurement Module
IM 01W06F01-01EN

CONTENTS
Toc-1
1. Introduction..............................................................................................1-1
1.1 Safe Use of the Product........................................................................................1-4
1.2 Warranty................................................................................................................1-7
2. Notes on Handling ..................................................................................2-1
2.1 ChecktheModelandSpecications ....................................................................2-1
2.2 Transportation ......................................................................................................2-2
2.3 Storage .................................................................................................................2-2
2.4 Selecting the Installation Location ........................................................................2-2
2.5 Pressure Connection ...........................................................................................2-3
2.6 Restrictions on Use of Radio Transceivers...........................................................2-4
2.7 Explosion Protected Instrument............................................................................2-4
3. Component Names .................................................................................3-1
4. Installation ................................................................................................4-1
4.1 Precautions ..........................................................................................................4-1
4.2 Mounting ..............................................................................................................4-2
4.3 Grounding ............................................................................................................4-8
5. Installing Impulse Piping ........................................................................5-1
5.1 Impulse Piping Installation Precautions................................................................5-1
5.2 Impulse Piping Connection Examples .................................................................5-3
6. Operation..................................................................................................6-1
6.1 Preparation for Starting Operation........................................................................6-1
6.2 Zero Point Adjustment ..........................................................................................6-2
6.3 Start of operation ..................................................................................................6-2
6.4 Shutting down .......................................................................................................6-2
7. Maintenance .............................................................................................7-1
7.1 Overview ...............................................................................................................7-1
7.2 Replacing the XS110A..........................................................................................7-1
7.3 Replacing the XS530 ............................................................................................7-2
8. GeneralSpecications...........................................................................8-1
8.1 StandardSpecications........................................................................................8-1
8.2 MODEL AND SUFFIX CODES.............................................................................8-3
8.3 OPTIONAL ACCESSORIES ................................................................................8-3
8.4 Outline...................................................................................................................8-4
8.5 Regulatory Compliance Statements.....................................................................8-7
Revision Information ........................................................................................i
1st Edition: July 2020
All Rights Reserved, Copyright © 2020, Yokogawa Electric Corporation

1-1
<Introduction>
IM 01W06F01-01EN
1. Introduction
Thank you for purchasing XS530 Pressure Measurement Module.
Tomakefulluseofallthefunctionsofthisproduct,andtouseite󰀩ciently
and correctly, please read this manual thoroughly before use, understand the
functionsandoperationsu󰀩ciently,andfamiliarizeyourselfwiththeoperation.
This manual describes the XS530 Pressure Measurement Module (Hereinafter
simplyreferredtoasXS530).TheXS530worksbyutilizingXS110AWireless
Communication Module (Hereinafter simply referred to as XS110A). The
XS530 is powered by the battery built-in the XS110A. Please install XS110A
before use.
Table 1.1 lists the documents related to this manual.
Table 1.1 Related Documents
Document Name Document No.
GeneralSpecications
XS530 Pressure Measurement Module
GS 01W06F01-01EN
User's Manual
XS110A Wireless Communications Module
IM 01W06D01-01EN
User's Manual
Sushi Sensor Series Software Edition
IM 01W06C01-01EN

1-2
<Introduction>
IM 01W06F01-01EN
nRegarding This Manual
• Thismanualshouldbeprovidedtotheenduser.
• Thismanualandtheidenticationtagattachedonthepackingbox
are essential parts of the product; keep them in a safe place for future
reference.
• Thecontentsofthismanualaresubjecttochangewithoutpriornotice.
• Allrightsreserved.Nopartofthismanualmaybereproducedinanyform
without Yokogawa’s written permission.
• Yokogawamakesnowarrantyofanykindwithregardtothismanual,
including,butnotlimitedto,impliedwarrantyofmerchantabilityandtness
for a particular purpose.
• Ifanyquestionarisesorerrorsarefound,orifanyinformationismissing
fromthismanual,pleaseinformthenearestYokogawasaleso󰀩ce.
• Thespecicationscoveredbythismanualarelimitedtothoseforthe
standardtypeunderthespeciedmodelnumberbreak-downanddonot
covercustom-madeinstruments.Whenproductswhosesu󰀩xcodeor
optional codes contain code “Z” and an exclusive document is attached,
please read it along with this manual.
• Pleasenotethatchangesinthespecications,construction,orcomponent
partsoftheinstrumentmaynotimmediatelybereectedinthismanualat
the time of change, provided that postponement of revisions will not cause
di󰀩cultytotheuserfromafunctionalorperformancestandpoint.
nSafety,Protection,andModicationofthisProduct
• Thisproductisdesignedtobeusedbyapersonwithspecializedknowledge.
• Toprotecttheoperator,product,andsystemcontrolledbytheproduct,
observe the safety precautions described in this manual. If users handle
contrary to these instructions, we cannot guarantee safety.
• Repairormodicationtothisinstrumentbycustomerwillcausea
malfunctionofexplosionprotectfunctionandhazardoussituation.Ifyou
needtorepairormodication,pleasecontactthenearestYokogawao󰀩ce.
• TheModicationoftheproductisstrictlyprohibited.
• Repairormodicationtothisinstrumentbycustomerwillcausea
malfunctionofexplosionprotectfunctionandhazardoussituation.Ifyou
needtorepairormodication,pleasecontactthenearestYokogawao󰀩ce.

1-3
<Introduction>
IM 01W06F01-01EN
• Thefollowingsafetysymbolsareusedinthismanual:
WARNING
Indicatesapotentiallyhazardoussituationwhich,ifnotavoided,couldresult
in death or serious injury.
CAUTION
Indicatesapotentiallyhazardoussituationwhich,ifnotavoided,mayresult
in minor or moderate injury or physical damage. It may also be used to alert
against unsafe practices.
IMPORTANT
Indicates that operating the hardware or software in this manner may
damage it or lead to system failure.
NOTE
Draws attention to information essential for understanding the operation
and features.
: Functional grounding terminal
nTrademarks
• SushiSensorisaregisteredtrademarkofYokogawaElectricCorporation.
• Theregisteredtrademarksortrademarksoftherespectivecompaniesin
the text do not bear the mark of TM or ®.

1-4
<Introduction>
IM 01W06F01-01EN
1.1 Safe Use of the Product
For the safety of the operator and to protect the instrument and the system, please
be sure to follow this manual’s safety instructions when handling this instrument. If
these instructions are not heeded, the protection provided by this instrument may
be impaired. In this case, Yokogawa cannot guarantee that the instrument can be
safely operated. Please pay special attention to the following points:
(a) Installation
WARNING
• Theinstrumentmustbeinstalledbyexpertengineerorskilled
personnel. The procedures described about INSTALLATION are not
permitted for operators.
• Incaseofhighprocesstemperature,careshouldbetakennotto
burn yourself because the surface of body and case reaches a high
temperature.
•
The instrument installed in the process is under pressure. Never loosen
theprocessconnectiontoavoidthedangerousspoutingofprocessuid.
• Duringdrainingcondensatefromthepressuredetectorsection,
take appropriate care to avoid contact with the skin, eyes or body, or
inhalationofvapors,iftheaccumulatedprocessuidmaybetoxicor
otherwise harmful.
• Whenremovingtheinstrumentfromhazardousprocesses,avoid
contactwiththeuidandtheinteriorofthemeter.
• Allinstallationshallcomplywithlocalinstallationrequirementandlocal
electrical code.
•
When handling with the instrument, avoid intense vibration and shock.
In particular care should be taken not to drop the instrument because it
may result in damage.
Rated energy: 1J
Testing method: Drop 500g wrecking ball from 20cm above.

1-5
<Introduction>
IM 01W06F01-01EN
(b) Wiring
WARNING
• Theinstrumentmustbeinstalledbyanengineerortechnicianwhohas
an expert knowledge of this instrument. Operators are not permitted to
carry out wiring unless they meet this condition.
(c) Operation
WARNING
• DonotremoveXS110AfromXS530inwetweatherorhumid
environment. If the cover is opened, stated enclosure protection is not
applicable.
(d) Maintenance
WARNING
• Pleasedonotcarryoutexceptbeingwrittentomaintenance
descriptions. When these procedures are needed, please contact
nearestYOKOGAWAo󰀩ce.
• Careshouldbetakentopreventthebuildupofdrift,dustorother
material on the name plate. In case of its maintenance, soft and dry
cloth is used.
(e)Modication
WARNING
• Yokogawawillnotbeliableformalfunctionsordamageresultingfrom
anymodicationmadetothisinstrumentbythecustomer.

1-6
<Introduction>
IM 01W06F01-01EN
(f) Explosion Protected Type Instrument
WARNING
• Usersofexplosionproofinstrumentsshouldreferrsttosection2.7
(Explosion Protected Instrument) of this manual.
•
The use of this instrument is restricted to those who have received
appropriate training in the device.

1-7
<Introduction>
IM 01W06F01-01EN
1.2 Warranty
• Thewarrantyshallcovertheperiodnotedonthequotationpresentedtothe
purchaser at the time of purchase. Problems occurring during the warranty
period shall basically be repaired free of change.
• Ifanyproblemsareexperiencedwiththisproduct,thecustomershould
contact the Yokogawa representative from which this product was
purchasedorthenearestYokogawao󰀩ce.
• Ifaproblemariseswiththisproduct,pleaseinformusofthenatureof
the problem and the circumstances under which it developed, including
themodelspecicationandserialnumber.Anydiagrams,dataandother
information you can include in your communication will also be helpful.
• Thepartyresponsibleforthecostofxingtheproblemshallbedetermined
by Yokogawa following an investigation conducted by Yokogawa.
nThe purchaser shall bear the responsibility for
repair costs, even during the warranty period, if the
malfunction is due to:
• Improperand/orinadequatemaintenancebythepurchaser.
• Malfunctionordamageduetoafailuretohandle,use,orstorethisproduct
inaccordancewiththedesignspecications.
• Useofthisproductinquestioninalocationnotconformingtothestandards
speciedbyYokogawa,orduetoimpropermaintenanceoftheinstallation
location.
• Failureordamageduetomodicationorrepairbyanypartyexcept
Yokogawa or an approved representative of Yokogawa.
• Malfunctionordamagefromimproperrelocationofthisproductinquestion
after delivery.
• Reasonofforcemajeuresuchasres,earthquakes,storms/oods,
thunder/lightening,orothernaturaldisasters,ordisturbances,riots,
warfare, or radioactive contamination.

2-1
<Notes on Handling>
IM 01W06F01-01EN
2. Notes on Handling
The XS530 is fully factory-tested before shipment. When the XS530 is
delivered, check the appearance for damage and that all the components
mentioned below are included. If the XS530 is ordered without the mounting
bracket, the XS530 mounting parts will not be included.
Thischapterdescribestheprecautionsrequiredtohandlethisproduct.Before
use, read this section thoroughly. For information about other items, refer to the
relevant sections.
nBundled Items
• User’sManual(IM01W06F01-01EN)
• XS530mountingparts(WhenspeciedMountingBracket)
• Defaultkeylabel
• XS530mountingbolts(M4)x2Units
• Groundingscrew(M4withwasher)x1Units
• Horizontalpipemountingscrews(M4,black)x2Units
Table 2.1 XS530 Mounting Parts
Parts Quantity
MountingBracket 1
U-bolt 1
U-bolt nut 2
2.1 ChecktheModelandSpecications
Themodelnameandspecicationsarewrittenon
the nameplate attached to the housing. Verify that the
specicationindicatedinthe“ModelandSu󰀩xCode”
inGeneralSpecications“GS01W06F01-01EN”
complieswiththespecicationswrittenontheorder
sheet.
F01.ai

2-2
<Notes on Handling>
IM 01W06F01-01EN
2.2 Transportation
To prevent damage while in transit, leave the XS530 in the original shipping
container until it reaches the installation site.
2.3 Storage
When an extended storage period is expected, observe the following
precautions.
(1) Chooseastoragelocationthatsatisesthefollowingrequirements.
• Alocationthatisnotexposedtorainorwater.
• Alocationsubjecttoaminimumofvibrationorimpact.
• Thefollowingtemperatureandhumidityrangearerecommended.
- Temperature: –40 to 85°C (–40 to 185°F)
- Humidity: 0 to 100% RH (non-condensation)
(2) When storing the XS530, repack it carefully in the packaging that it was
originally shipped with.
(3) If the XS530 has been used, thoroughly clean the chambers inside the
coveranges,sothatthereisnoprocessuidremaininginside.
NOTE
When storing this product over a long period, it is recommended to put
the instrument in OFF Mode to conserve the battery. For details on how to
switch to OFF Mode, refer to “IM 01W06C01-01EN”.
2.4 Selecting the Installation Location
This product is designed to withstand severe environmental conditions.
However, to ensure that it will provide years of stable and accurate
performance, take the following precautions when selecting the installation
location.

2-3
<Notes on Handling>
IM 01W06F01-01EN
nWireless Communication
Install where are no obstacles for radio waves such as walls or pipes around
the product as possible.
nAmbient Temperature
Avoidlocationssubjecttowidetemperaturevariationsorasignicant
temperature gradient. If the location is exposed to radiant heat from plant
equipment,provideadequatethermalinsulationand/orventilation.
nAmbient Atmospheric
Do not install the product in a location with a corrosive atmosphere. If this
cannotbeavoided,ensurethereisadequateventilation.
nShock and Vibration
It is designed to be resistant to shock and vibration. However, it is
recommended that XS530 be installed in a location that is subject to a
minimum amount of impact and vibration.
2.5 Pressure Connection
WARNING
Never loosen the process connection when an instrument is installed in a
process. The device is under pressure, and a loss of seal can result in a
suddenanduncontrolledreleaseofprocessuids.
The following precautions must be observed to safely operate XS530 under
pressure.
(a) MakesurethattheprocessconnectionofXS530istightenedrmly.
(b) Make sure that there are no leaks in the impulse piping.
(c) Neverapplyapressurehigherthanthespeciedmaximumworking
pressure.

2-4
<Notes on Handling>
IM 01W06F01-01EN
2.6 Restrictions on Use of Radio Transceivers
IMPORTANT
Althoughthisproducthasbeendesignedtopreventhighfrequencynoise,
thee󰀨ectofhighfrequencynoisemayoccurifthetransceiverisused
near the product and its wiring. Therefore, when using the transceiver,
investigatethee󰀨ectofthetransceiverbeforehand,andusethe
transceiver at a distance where the problem does not occur.
2.7 Explosion Protected Instrument
2.7.1 ATEX Intrinsic Safety
Technical data:
• Certicatenumber:DEKRA20ATEX0024X
• Applicablestandards:ENIEC60079-0:2018,EN60079-11:2012
• Exmarking: II 2 G Ex ib IIC T4 Gb
• Ambienttemperature:−40to60°C(–40to140°F)
• Processtemperature:−40to100°C(–40to212°F)
• Electricalparameters:
Connector
 Ui=6.88V,Ii=1.54A,Pi=0.3W,Ci=3.9μF,Li=0μH
• Enclosure:IP66/IP67inaccordancewithonlyEN60529whencombined
with XS110A.
Certicationinformation:
WARNING
Amodicationoftheequipmentwouldnolongercomplywiththe
constructiondescribedinthecerticatedocumentation.

2-5
<Notes on Handling>
IM 01W06F01-01EN
Control drawing:
Uo ≤ Ui
Io ≤Ii
Po ≤Pi
Co ≥Ci
Lo ≥Li
20
Hazardous Location
Connector
XS530
Pressure measurement module
IS Apparatus
Ui: 6.88 V
Ii: 1.54 A
Pi: 0.3 W
Ci: 3.9 µF
Li: 0 µH
F02.ai
Note:
1. If earthing of the Case (metallic part of the enclosure) is not ensured by
installation, apply conductive connection between the Case and the earth
point(ortheequipotentialbondingsystem).
Installation:
TheequipmentmustbeinstalledinaccordancewithEN60079-14,local
requirements,andthecontroldrawing.
Maintenance and repair:
WARNING
OnlypersonnelauthorizedbyYokogawaElectricCorporationcanrepair
theequipment.

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<Notes on Handling>
IM 01W06F01-01EN
2.7.2 IECEx Intrinsic Safety
Technical data:
• Certicatenumber:IECExDEK19.0027X
• Applicablestandards:IEC60079-0Ed.7.0(2017),
IEC60079-11Ed.6.0(2011)
• Exmarking:ExibIICT4Gb
• Ambienttemperature:−40to60°C(–40to140°F)
• Processtemperature:−40to100°C(–40to212°F)
• Electricalparameters:
Connector
Ui=6.88V,Ii=1.54A,Pi=0.3W,Ci=3.9μF,Li=0μH
• Enclosure:IP66/IP67inaccordancewithonlyIEC60529whencombined
with XS110A.
Certicationinformation:
WARNING
Amodicationoftheequipmentwouldnolongercomplywiththe
constructiondescribedinthecerticatedocumentation.
Control drawing:
Uo ≤ Ui
Io ≤Ii
Po ≤Pi
Co ≥Ci
Lo ≥Li
20
Hazardous Location
Connector
XS530
Pressure measurement module
IS Apparatus
Ui: 6.88 V
Ii: 1.54 A
Pi: 0.3 W
Ci: 3.9 µF
Li: 0 µH
F03.ai
Note:
1. If earthing of the Case (metallic part of the enclosure) is not ensured by
installation, apply conductive connection between the Case and the earth
point(ortheequipotentialbondingsystem).

2-7
<Notes on Handling>
IM 01W06F01-01EN
Installation:
TheequipmentmustbeinstalledinaccordancewithIEC60079-14,local
requirements,andthecontroldrawing.
Maintenance and repair:
WARNING
OnlypersonnelauthorizedbyYokogawaElectricCorporationcanrepair
theequipment.

3-1
<Component Names>
IM 01W06F01-01EN
3. Component Names
Pressure-detector section
XS110A connector
XS110A fixed screw
Tag plate mounting hole
Hexagon nut
F04.ai

4-1
<Installation>
IM 01W06F01-01EN
4. Installation
4.1 Precautions
BeforeinstallingXS530,readthecautionarynotesinsubsection2.4“Selecting
the Installation Location”. For additional information on the ambient conditions
allowedattheinstallationlocation,refertochapter8“GeneralSpecications”.
IMPORTANT
Connector Protection
Toprotecttheconnector,useaprotectivecap(PartNumber:F9097ND)
when replacing batteries or installing without XS110A.
The protective cap is used to temporarily protect the XS530 connector
when the XS110A is removed from the XS530 during battery replacement
and other operations. When the XS110A is removed, waterproof and
dustproof performance cannot be guaranteed. Therefore, install the
XS110A on the XS530 as soon as possible after work.
Installation Work
• Whenweldingpipingduringconstruction,takecarenottoallowwelding
currentstoowthroughXS530.
• Donotsteponthisinstrumentafterinstallation.
Mounting with XS110A
After installing the XS110A, be sure to check that the head of the XS110A
xingscrewoftheXS530hasbeenpulledouttoalevelwiththesurfaceof
theXS110AandthatthemeasuringmodulexedscrewoftheXS110Ais
properly tightened.

4-2
<Installation>
IM 01W06F01-01EN
4.2 Mounting
IMPORTANT
Becarefulnottodamagethereceivingdiaphragm.
The XS530 has a dustproof plastic cap at the pipe connector. Remove the cap
before piping. Take care not to damage the screw when removing the cap. Do
not remove the driver by pushing it in.
The product can be directly mounted to piping or mounted using a mounting
bracket.
nInstallation to Piping
You can attach the XS530 directly to the piping.
For details, refer to Section 4.2.2 "Installation to piping".
nMounting Using Bracket
Use the mounting bracket provided with the product to mount to a 2-inch pipe,
etc. For details, refer to Section 4.2.3 "Mounting using mounting bracket" or
Section 4.2.4 "Mounting using brackets (When using a belt)".

4-3
<Installation>
IM 01W06F01-01EN
4.2.1 Mounting with XS110A
This section describes the installation procedures of XS110A to the XS530.
Beforeinstallation,checkthatthebatteryisbuilt-intheXS110A.




F05.ai
Figure 4-1 Mounting with XS110A
Refer to Section 4.1 "Notes on installation" before mounting with XS110A.
Align and insert the XS110A and XS530 connectors.
Fit the XS110A into the XS530.
 TurntheXS110AxingscrewsattachedtotheXS530onebyonetothe
left,pullthemout,andturnthem1/4leftfromwheretheycomeintocontact
totightenthem.Atthistime,checkthattheheadoftheXS110Axingscrew
isushwiththesurfaceoftheXS110A.
 TurntheXS110Ameasuringmodulexingscrewtotheright.Atthistime,
tightenthescrewswithatorqueof1.4N·m.
After the XS110A has been installed, the settings can be made using the Sushi
SensorApp.First,makesurethattheSushiSensorhasthelatestrmware.To
remove,followthesameprocedureasformounting.Ifitisdi󰀩culttopushup
theXS110AandXS530byhand,youcaneasilypushupthembypushingaat
blade screwdriver in between the grooves of the XS110A and XS530.