YOKOGAWA UT Advanced UT32A User manual

User’s
Manual UT35A/UT32A
Digital Indicating Controllers
User’s Manual
IM 05P01D31-01EN
IM 05P01D31-01EN
4th Edition

Product Registration
Thank you for purchasing YOKOGAWA products.
YOKOGAWA provides registered users with a variety of information and services.
Please allow us to serve you best by completing the product registration form accessible
from our homepage.
http://www.yokogawa.com/ns/reg/

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4th Edition : Jan. 2011 (YK)
All Rights Reserved, Copyright © 2010-2011 Yokogawa Electric Corporation
Introduction
Thank you for purchasing the UT35A/UT32A digital indicating controller (hereinafter
referred to as UT35A/UT32A).
This manual describes how to use UT35A/UT32A functions other than UT35A/UT32A’s
communication function and ladder sequence function. Please read through this user’s
manual carefully before using the product.
Note that the manuals for the UT35A/UT32A comprise the following seven documents:
● Printedmanual
ManualName ManualNumber Description
UT35A/UT32A Operation Guide
(For Standard model) IM 05P01D31-11EN This manual describes the basic operation method.
UT35A/UT32A Operation Guide
(For Detailed model) IM 05P01D31-15EN This manual describes the basic operation method.
● Electronicmanuals
ManualName ManualNumber Description
UT35A/UT32A Operation Guide
(For Standard model) IM 05P01D31-11EN This is identical to the printed manual.
UT35A/UT32A Operation Guide
(For Detailed model) IM 05P01D31-15EN This is identical to the printed manual.
UT35A/UT32A
User’s Manual IM 05P01D31-01EN
This manual. It describes the usage of
all functions except the ladder sequence
and communication functions.
UTAdvanced Series
Communication Interface
(RS-485, Ethernet)
User’s Manual
IM 05P07A01-01EN
This manual describes how to use
UT35A/UT32A in Ethernet and serial
communications. For communication
wiring, see the Operation Guide or User’
s Manual.
UTAdvanced Series
Communication Interface (Open
Network)
User’s Manual
IM 05P07A01-02EN
This manual describes how to use
UT35A in PROFIBUS-DP/DeviceNet/
CC-Link communications. For
communication wiring, see the Operation
Guide or User’s Manual.
LL50A Parameter Setting
Software Installation Manual IM 05P05A01-01EN This manual describes how to install and uninstall the LL50A.
LL50A Parameter Setting
Software User’s Manual IM 05P05A01-02EN
This manual describes how to use the
LL50A, ladder sequence function, peer-
to-peer communication, and network
profile creating function.
* User’s Manual can be downloaded from a website.
Target Readers
This guide is intended for the following personnel;
● Engineersresponsibleforinstallation,wiring,andmaintenanceoftheequipment.
● Personnelresponsiblefornormaldailyoperationoftheequipment.
Notice
● Thecontentsofthismanualaresubjecttochangewithoutnoticeasaresultof
continuing improvements to the instrument’s performance and functions.
● Everyefforthasbeenmadetoensureaccuracyinthepreparationofthismanual.
Should any errors or omissions come to your attention, however, please inform
YokogawaElectric’ssalesofceorsalesrepresentative.
● Undernocircumstancesmaythecontentsofthismanual,inpartorinwhole,be
transcribed or copied without our permission.

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Trademarks
● Ourproductnamesorbrandnamesmentionedinthismanualarethetrademarksor
registered trademarks of Yokogawa Electric Corporation (hereinafter referred to as
YOKOGAWA).
● Microsoft,MS-DOS,Windows,WindowsXP,WindowsVista,andWindows7are
either registered trademarks or trademarks of Microsoft Corporation in the United
States and/or other countries.
● Adobe,Acrobat,andPostscriptareeitherregisteredtrademarksortrademarksof
Adobe Systems Incorporated.
● EthernetisaregisteredtrademarkofXEROXCorporationintheUnitedStates.
● ModbusisaregisteredtrademarkofSchneiderElectric.
● PROFIBUS-DPisaregisteredtrademarkofPROFIBUSUserOrganization.
● DeviceNetisaregisteredtrademarkofOpenDeviceNetVenderAssociation,Inc.
● CC-LinkisaregisteredtrademarkofCC-LinkPartnerAssociation(CLPA.)
● WedonotusetheTMor®marktoindicatethesetrademarksorregistered
trademarks in this user’s manual.
● Allotherproductnamesmentionedinthisuser’smanualaretrademarksorregistered
trademarks of their respective companies.
Safety Precautions
This instrument is a product of Installation Category II of IEC/EN/CSA/UL61010-1 Safety
Standards and Class A of EN61326-1, EN55011 (EMC Standards).
CAUTION
This instrument is an EMC class A product. In a domestic environment, this product
may cause radio interference in which case the user needs to take adequate
measures.
The instrument is a product rated Measurement Category I (CAT.I).
* Measurement Category I (CAT.I)
This category applies to electric equipment that measures a circuit connected to a
low-voltage facility and receives power from stationary equipment such as electric
switchboards.
To use the instrument properly and safely, observe the safety precautions described in
this user’s manual when operating it. Use of the instrument in a manner not prescribed
herein may compromise protection features inherent in the device. We assume no liability
for or warranty on a fault caused by users’ failure to observe these instructions.
This instrument is designed to be used within the scope of Measurement Category I (CAT.
I) and is dedicated for indoor use.
Notes on the User’s Manual
•This user’s manual should be readily accessible to the end users so it can be referred
to easily. It should be kept in a safe place.
• Read the information contained in this manual thoroughly before operating the
product.
• The purpose of this user’s manual is not to warrant that the product is well suited to
any particular purpose, but rather to describe the functional details of the product.

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Safety, Protection, and Modification of the Product
The following symbols are used in the product and user’s manuals to indicate safety
precautions:
AC
AC/DC
“Handle with Care” (This symbol is attached to the part(s) of the product to
indicate that the user’s manual should be referred to in order to protect the
operator and the instrument from harm.)
The equipment wholly protected by double insulation or reinforced insulation.
Functional grounding terminal (Do not use this terminal as a protective grounding terminal.)
• In order to protect the system controlled by this product and the product itself, and
to ensure safe operation, observe the safety precautions described in this user’s
manual. Use of the instrument in a manner not prescribed herein may compromise the
product’s functions and the protection features inherent in the device. We assume no
liability for safety, or responsibility for the product’s quality, performance or functionality
should users fail to observe these instructions when operating the product.
•Installation of protection and/or safety circuits with respect to a lightning protector;
protective equipment for the system controlled by the product and the product itself;
foolproof or failsafe design of a process or line using the system controlled by the
product or the product itself; and/or the design and installation of other protective and
safety circuits are to be appropriately implemented as the customer deems necessary.
•
Be sure to use the spare parts approved by YOKOGAWA when replacing parts or consumables.
• This product is not designed or manufactured to be used in critical applications that
directly affect or threaten human lives. Such applications include nuclear power
equipment, devices using radioactivity, railway facilities, aviation equipment, air
navigation facilities, aviation facilities, and medical equipment. If so used, it is the
user’s responsibility to include in the system additional equipment and devices that
ensure personnel safety.
• Modicationoftheproductisstrictlyprohibited.
• This product is intended to be handled by skilled/trained personnel for electric devices.
• ThisproductisULRecognizedComponent.InordertocomplywithULstandards,
end-products are necessary to be designed by those who have knowledge of the
requirements.
WARNING
● PowerSupply
Ensure that the instrument’s supply voltage matches the voltage of the power
supply before turning ON the power.
● DoNotUseinanExplosiveAtmosphere
Do not operate the instrument in locations with combustible or explosive gases
orsteam.Operationinsuchenvironmentsconstitutesanextremesafetyhazard.
Use of the instrument in environments with high concentrations of corrosive gas
(H2S, SOX, etc.) for extended periods of time may cause a failure.
● DoNotRemoveInternalUnit
The internal unit should not be removed by anyone other than YOKOGAWA’s
service personnel. There are dangerous high voltage parts inside. Additionally,
do not replace the fuse by yourself.
● DamagetotheProtectiveConstruction
Operation of the instrument in a manner not specified in this user’s manual may
damage its protective construction.

iv IM 05P01D31-01EN
WarningandDisclaimer
• YOKOGAWA makes no warranties regarding the product except those stated in the
WARRANTY that is provided separately.
• The product is provided on an “as is” basis. YOKOGAWA assumes no liability to any
person or entity for any loss or damage, direct or indirect, arising from the use of the
product or from any unpredictable defect of the product.
Notes on Software
• YOKOGAWA makes no warranties, either expressed or implied, with respect to the
software’smerchantabilityorsuitabilityforanyparticularpurpose,exceptasspecied
in the terms of the separately provided warranty.
• Thissoftwaremaybeusedononespecicmachineonly.
• To use the software on another machine, the software must be purchased again
separately.
• It is strictly prohibited to reproduce the product except for backup purposes.
• Store the software CD-ROM (the original medium) in a safe place.
•All reverse-engineering operations, such as reverse compilation or the reverse
assembly of the product are strictly prohibited.
• No part of the product’s software may be transferred, converted, or sublet for use by
any third party, without prior written consent from YOKOGAWA.
Handling Precautions for the Main Unit
• The instrument comprises many plastic components. To clean it, wipe it with a soft,
drycloth.Donotuseorganicsolventssuchasbenzeneorthinnerforcleaning,as
discoloration or deformation may result.
• Keepelectricallychargedobjectsawayfromthesignalterminals.Notdoingsomay
cause the instrument to fail.
• Do not apply volatile chemicals to the display area, operation keys, etc. Do not leave
theinstrumentincontactwithrubberorPVCproductsforextendedperiods.Doingso
may result in failure.
• If the equipment emits smoke or abnormal smells or makes unusual noises, turn OFF
the instrument’s power immediately and unplug the device. In such an event, contact
your sales representative.
WasteElectricalandElectronicEquipment(WEEE),Directive2002/96/EC
This is an explanation of how to dispose of this product based on Waste Electrical and
Electronic Equipment (WEEE), Directive 2002/96/EC. This directive is only valid in the
EU.
Marking
This product complies with the WEEE Directive (2002/96/EC) marking requirement.
This marking indicates that you must not discard this electrical/electronic product in
domestic household waste.
Product Category
With reference to the equipment types in the WEEE directive Annex 1, this product is
classified as a “Monitoring and Control instrumentation” product.
Do not dispose in domestic household waste. When disposing products in the EU,
contactyourlocalYokogawaEuropeB.V.office.

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CheckingtheContentsofthePackage
Unpack the box and check the contents before using the product. If the product is
different from that which you have ordered, if any parts or accessories are missing, or if
the product appears to be damaged, contact your sales representative.
UT35A/UT32A Main Unit
The UT35A/UT32A main units have nameplates affixed to the side of the case.
Check the model and suffix codes inscribed on the nameplate to confirm that the product
received is that which was ordered.
No.(Instrumentnumber)
When contacting your sales representative, inform them of this number, too.
Note
The last digit of the display code (-x0) has been changed into the case color code.

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ModelandSuffixCodesofUT35A(forStandardmodel)
[Style:S3]
Model Suffix code
Optional
suffix
code
Description
UT35A DigitalIndicatingController(providedwithretransmissionoutputor15VDC
looppowersupply,2DIs,and3DOs)(Powersupply:100-240VAC)
Type 1:
Basic
control
-0 Standard type
-1 Position proportional type
-2 Heating/cooling type
Type 2:
Functions
0None
12 additional DIs, 2 additional DOs
25 additional DIs, 5 additional DOs
Type 3:
Open networks
0None
1RS-485 communication (Max.38.4 kbps, 2-wire/4-wire)
2Ethernet communication (with serial gateway function)
3CC-Link communication (with Modbus master funciton)
4PROFIBUS-DP communication (with Modbus master function)
5DeviceNet communication (with Modbus master function)
Display language (*1)
-1 English
-2 German
-3 French
-4 Spanish
Case color 0White (Light gray)
1Black (Light charcoal gray)
Fixed code -00 Always "-00"
Optional suffix codes
/LP 24VDClooppowersupply(*2)
/HA Heater break alarm (*3)
/DC Powersupply24VAC/DC
/CT Coating (*4)
*1: English, German, French, and Spanish can be displayed as the guide display.
*2: The /LP option can be specified in the combination of Type 2 code (any of "0" or "1") and
Type 3 code (any of "0" or "1".)
*3: The /HA option can be specified when the Type 1 code is "-0" or "-2."
*4: When the /CT option is specified, the UT35A does not conform to the safety standards (UL
and CSA) and CE marking.

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ModelandSuffixCodesofUT32A(forStandardmodel)
[Style:S3]
Model Suffix code
Optional
suffix
code
Description
UT32A DigitalIndicatingController(providedwithretransmissionoutputor15VDC
looppowersupply,2DIs,and3DOs)(Powersupply:100-240VAC)
Type 1:
Basic
control
-0 Standard type
-1 Position proportional type
-2 Heating/cooling type
Type 2:
Functions
0None
1RS-485 communication (Max. 38.4 kbps, 2-wire/4-wire)
22 additional DIs and 2 additional DOs
Type 3:
Open networks 0None
Display language (*1)
-1 English
-2 German
-3 French
-4 Spanish
Case color 0White (Light gray)
1Black (Light charcoal gray)
Fixed code -00 Always "-00"
Optional suffix codes
/LP 24VDClooppowersupply(*2)
/HA Heater break alarm (*3)
/DC Powersupply24VAC/DC
/CT Coating (*4)
*1: English, German, French, and Spanish can be displayed as the guide display.
*2: The /LP option can be specified in the combination of Type 1 code (any of "-0" or "-1")
and Type 2 code (any of "0" or "1.") Additionally, when the Type 2 code is "1", the RS-485
communication is 2-wire system.
*3: The /HA option can be specified when the Type 1 code is "-0" or "-2."
*4: When the /CT option is specified, the UT32A does not conform to the safety standards (UL
and CSA) and CE marking.

viii IM 05P01D31-01EN
ModelandSuffixCodesofUT35A(forDetailedmodel)
[Style:S3]
Model Suffix code
Optional
suffix
code
Description
UT35A Digital Indicating Controller (provided with 2 DIs, and 3 DOs) (Power
supply:100-240VAC)
Fixed code -NNN Always "-NNN”
Display language (*1)
-1 English
-2 German
-3 French
-4 Spanish
Case color 0White (Light gray)
1Black (Light charcoal gray)
Output 1 (*2) (*3) (*5)
-A Analog output (current/voltage pulse)
-R Relay output (c-contact)
-U Universal output (current/voltage pulse/relay)
-T Triac output
-P Position proportional output
Output 2 (*2) (*3) (*4) (*5)
AAnalog output (current/voltage pulse)
RRelay output (a-contact)
UUniversal output (current/voltage pulse/relay)
NNone
Retransmission output (*4) /RT Retransmissionoutputor15VDCpowersupply
Heater break alarm (*5) /HA Heater break alarm
E1 terminal area (*6)
/X1 5 additional DIs
/Y1 5 additional DOs
/W1 2 additional DIs and 2 additional DOs
E3 terminal area (*6) (*7)
/CH3 RS485 communication (Max. 38.4 kbps, 2-wire/4-wire)
/CC3 CC-Link communication (with Modbus master function)
/PD3 PROFIBUS-DP communication (with Modbus master function)
/DN3 DeviceNet communication (with Modbus master function)
/ET3 Ethernet communication (with serial gateway function)
E4 terminal area (*6) (*7)
/L4 24VDClooppowersupply
/X4 5 additional DIs
/Y4 5 additional DOs
/W4 2 additional DIs and 2 additional DOs
Power supply /DC Powersupply24VAC/DC
Additional treatment (*8) /CT Coating
*1: English, German, French, and Spanish can be displayed as the guide display.
*2: For heating/cooling output, both Output 1 and Output 2 should be specified. Not available
when Output 2 is “N”. For position proportional output, specify “-P” for Output 1 and “N” for
Output 2.
*3: When the code for Output 1 is "-R" or "-U" and Output 2 is "R" or "U", Output 1 is changed
from the contact point c to the contact point a. When the code for Output 1 is specified to
"-T", only "A" or "N" is available for Output 2.
*4: The /RT option can be specified only when the code for Output 2 is “R” or “N.”
*5: The /HA option can be specified in the combination of Output 1 and Output 2 codes except for
“-PN.”
*6: Only one option is available for each terminal area of E1, E2 and E4.
*7: The /L4 option for E4 terminal area can be specified only when the E3 terminal area option is
not specified or specified /CH3.
*8: When the /CT option is specified, the UT35A does not conform to the safety standards (UL
and CSA) and CE marking.

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ModelandSuffixCodesofUT32A(forDetailedmodel)
[Style:S3]
Model Suffix code
Optional
suffix
code
Description
UT32A Digital Indicating Controller (provided with 2 DIs, and 3 DOs) (Power supply:
100-240VAC)
Fixed code -NNN Always "-NNN”
Display language (*1)
-1 English
-2 German
-3 French
-4 Spanish
Case color 0White (Light gray)
1Black (Light charcoal gray)
Output 1 (*2) (*3) (*5)
-A Analog output (current/voltage pulse)
-R Relay output (c-contact)
-U Universal output (current/voltage pulse/relay)
-T Triac output
-P Position proportional output
Output 2 (*2) (*3) (*4) (*5)
AAnalog output (current/voltage pulse)
RRelay output (a-contact)
UUniversal output (current/voltage pulse/relay)
NNone
Retransmission output (*4) /RT Retransmissionoutputor15VDCpowersupply
Heater break alarm (*5) /HA Heater break alarm
E1 terminal area (*6) (*7)
/L1 24VDClooppowersupply
/CH1 RS485 communication (Max. 38.4 kbps, 2-wire/4-wire)
/LCH1 24VDClooppowersupplyandRS485communication(Max.38.4kbps,2-wire)
/X1 5 additional DIs
/Y1 5 additional DOs
/W1 2 additional DIs and 2 additional DOs
Power supply /DC Powersupply24VAC/DC
Additional treatment (*8) /CT Coating
*1: English, German, French, and Spanish can be displayed as the guide display.
*2: For heating/cooling output, both Output 1 and Output 2 should be specified. Not available
when Output 2 is “N”. For position proportional output, specify “-P” for Output 1 and “N” for
Output 2.
*3: When the code for Output 1 is "-R" or "-U" and Output 2 is "R" or "U", Output 1 is changed
from the contact point c to the contact point a. When the code for Output 1 is specified to
"-T", only "A" or "N" is available for Output 2.
*4: The /RT option can be specified only when the code for Output 2 is “R” or “N.”
*5: The /HA option can be specified in the combination of Output 1 and Output 2 codes except for
“-PN.”
*6: Only one option is available for E1 terminal area.
*7: The /L1 or /LCH1 option can be specified only when the code for Output 2 is “N.”
*8: When the /CT option is specified, the UT32A does not conform to the safety standards (UL
and CSA) and CE marking.
CoatingTreatment
(1)HumiSeal coating treatment
Apply HumiSeal coating to the printed circuit board assembly.
Do not apply HumiSeal coating to the following parts: connector, gold-plated contact
area, relay part, RJC device, and in the vicinity of the push switch/LED lamp.
(2)Apply terminal coating to the gold-plated contact area on the printed circuit board.
Notes
 ▪Therearetwotreatmentsasdescribedabove,butwedonotguaranteetheir
effectiveness.
We do not supply any test data on these treatments.
 ▪Donotapplyanytreatmenttothescrewterminalareaonthebacksideofthe
instrument.

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Accessories
The product is provided with the following accessories according to the model and suffix
codes. Check that none of them are missing or damaged.
12
4
3
No. ProductName Quantity Remark
1 Brackets 2 Part number: L4502TP (For fixing the upper
and lower parts)
2 Unit label 1 Partnumber:L4502VZ
3Tag label 1 Partnumber:L4502VE(Onlywhenordered.)
4 Operation Guide 1 A3size,x6(Standardmodelonly)
Accessory(soldseparately)
The following lists an accessory sold separately.
• LL50A Parameter Setting Software
Model Suffix code Description
LL50A -00 Parameter Setting Software
• Terminal cover
For UT35A, Model: UTAP001
For UT32A, Model: UTAP002
For UT35A For UT32A
• Brackets
Part number L4502TP (2 pieces for fixing the upper and lower parts)
•User’sManual(A4size)
* User’s Manual can be downloaded from a website.
• User’s Manual (CD-ROM), Model: UTAP003
* Contains all manuals.

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SymbolsUsedinThisManual
Thissymbolisusedontheinstrument.Itindicatesthepossibilityofinjurytotheuseror
damage to the instrument, and signifies that the user must refer to the user’s manual for
special instructions. The same symbol is used in the user’s manual on pages that the
user needs to refer to, together with the term “WARNING” or “CAUTION.”
WARNING
Callsattentiontoactionsorconditionsthatcouldcauseseriousorfatalinjurytotheuser,
and indicates precautions that should be taken to prevent such occurrences.
CAUTION
Callsattentiontoactionsorconditionsthatcouldcauseinjurytotheuserordamageto
the instrument or property and indicates precautions that should be taken to prevent such
occurrences.
Note
Identifies important information required to operate the instrument.
Indicates related operations or explanations for the user’s reference.
[ ]
Indicates a character string displayed on the display.
Setting Display
Indicates a setting display and describes the keystrokes required to display the relevant
setting display.
Setting Details
Provides the descriptions of settings.
Description
Describes restrictions etc. regarding a relevant operation.

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How to Use This Manual
For the ladder sequence and communication functions, see the respective manuals. This
user’smanualisorganizedintoChapters1to19asshownbelow.Thismanualmainly
uses the illustrations of the UT35A for describing the operations and functions. The basic
operations are the same for the UT32A, so please read them in the same way.
Chapter Title and Description
1Introduction to Functions
Describes the main functions of the UT35A/UT32A.
2UT35A/UT32A Operating Procedures
Describes the flow from unpacking to regular operations.
3PartNames
Describes part names and functions on the front panel.
4Basic Operation
Describes basic operation of the UT35A/UT32A.
5QuickSettingFunction
Describes the minimum necessary settings for operation.
6Monitoring and Control of Regular Operations
Describes monitoring displays of regular operations and operation.
7Input(PV)Functions
DescribesPVinput.
8Control Functions
Describes basic control and advanced control.
9Auxiliary Control Functions
Describes auxiliary control functions
10 Output(ControlandRetransmission)Functions
Describes output functions.
11 AlarmFunctions
Describes alarm output and status output.
12 Contact Input/Output Functions
Describes contact input/output functions.
13 Display, Key, and Security Functions
Describes display, user function key and security functions.
14 ParameterInitialization
Describestheinitializationtofactorydefaultvaluesandtouserdefaultvalues.
15
Power Failure Recovery Processing/Power Frequency Setting/Other Settings
Describes operations performed after momentary power interruption and power
failures.
16 Troubleshooting,Maintenance,andInspections
Describes troubleshooting, maintenance, periodic inspections, and disposal.
17 Installation and Wiring
Describes installation and wiring.
18 Parameters
Provides parameter maps.
19 Specifications
Provides the UT35A/UT32A specifications.

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Introduction............................................................................................................................i
Target Readers......................................................................................................................i
Notice ................................................................................................................................i
Trademarks .......................................................................................................................... ii
Safety Precautions ............................................................................................................... ii
Handling Precautions for the Main Unit...............................................................................iv
Waste Electrical and Electronic Equipment (WEEE), Directive 2002/96/EC....................... iv
Checking the Contents of the Package ................................................................................v
Model and Suffix Codes of UT35A (for Standard model) .................................................... vi
Model and Suffix Codes of UT32A (for Standard model) ................................................... vii
Model and Suffix Codes of UT35A (for Detailed model).................................................... viii
Model and Suffix Codes of UT32A (for Detailed model)...................................................... ix
Symbols Used in This Manual.............................................................................................xi
How to Use This Manual .................................................................................................... xii
Chapter 1 Introduction to Functions
1.1 Quick Setting Function ..................................................................................................... 1-1
1.2 Input/Output Function....................................................................................................... 1-2
1.3 Control Functions ............................................................................................................. 1-4
1.4 Display and Key Functions............................................................................................... 1-6
1.5 Ladder Sequence Function .............................................................................................. 1-7
1.6 Communication Functions................................................................................................ 1-8
1.7 Definition of Main Symbols and Terms ........................................................................... 1-12
Chapter 2 UT35A/UT32A Operating Procedures
2.1 UT35A/UT32A Operating Procedures .............................................................................. 2-1
Chapter3PartNames
3.1 Names and Functions of Display Parts ............................................................................ 3-1
3.2 Names and Functions of Keys ......................................................................................... 3-4
3.3 List of Display Symbols .................................................................................................... 3-7
3.4 Brief Description of Setting Details (Parameters)............................................................. 3-9
Chapter 4 Basic Operation
4.1 Overview of Display Switch and Operation Keys ............................................................. 4-1
4.2 How to Set Parameters .................................................................................................... 4-4
Chapter5QuickSettingFunction
5.1 Setting Using Quick Setting Function............................................................................... 5-1
5.2 Restarting Quick Setting Function.................................................................................... 5-6
Chapter6MonitoringandControlofRegularOperations
6.1 Monitoring and Control of Operation Displays.................................................................. 6-1
6.1.1 Operation Display Transitions............................................................................. 6-1
Standard Type .....................................................................................................................6-1
Position Proportional Type...................................................................................................6-2
Heating/cooling Type ...........................................................................................................6-3
Two-position two-level control..............................................................................................6-4
6.2 Setting Target Setpoint ..................................................................................................... 6-9
Operation in the Operation Display......................................................................................6-9
Operation in Parameter Setting Display ............................................................................6-10

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6.3 Performing and Canceling Auto-tuning............................................................................6-11
6.4 AdjustingPIDManually .................................................................................................. 6-14
6.5 Setting Alarm Setpoint.................................................................................................... 6-20
6.6 Selecting Target Setpoint Number (SPNO) .................................................................... 6-21
6.7 Switching Operation Modes ........................................................................................... 6-22
6.7.1 Switching between AUTO and MAN ................................................................. 6-22
Direct Operation by A/M Key .............................................................................................6-22
6.7.2 Switching between STOP and RUN ................................................................. 6-24
6.7.3 Switching between REM (Remote) and LCL (Local) ........................................ 6-26
6.8 Manipulating Control Output during Manual Operation .................................................. 6-28
6.9 Releasing On-State (Latch) of Alarm Output.................................................................. 6-29
Chapter7Input(PV)Functions
7.1 SettingFunctionsofPVInput........................................................................................... 7-1
7.1.1 Setting Input Type, Unit, Range, Scale, and Decimal Point Position.................. 7-1
7.1.2 Setting Burnout Detection for Input..................................................................... 7-3
7.1.3 Setting Reference Junction Compensation (RJC) or External Reference
Junction Compensation (ERJC) ......................................................................... 7-4
7.1.4 CorrectingInputValue ........................................................................................ 7-5
(1) Setting Bias and Filter ....................................................................................................7-5
7.1.5 Setting Ratio Bias ............................................................................................... 7-6
Chapter 8 Control Functions
8.1 Control Function Block Diagrams..................................................................................... 8-1
8.1.1 Single-loop Control, Heating/cooling Control, Position Proportional Control,
and Two-position Two-level Control .................................................................... 8-1
nSingle-loop Control Function Block Diagram ...................................................................8-2
nHeating/cooling Control Function Block Diagram ............................................................8-4
nPosition Proportional Control Function Block Diagram ....................................................8-6
nTwo-position Two-level Control Function Block Diagram.................................................8-8
8.2 Setting Control Type (CNT) ............................................................................................ 8-10
8.2.1 PID Control ........................................................................................................8-11
8.2.2 ON/OFF Control (1 point of hysteresis / 2 points of hysteresis) ....................... 8-12
8.2.3 Heating/cooling Control .................................................................................... 8-14
8.2.4 Two-position Two-level Control......................................................................... 8-20
8.2.5 PD Control (Stable Control in Which a Setpoint is not Exceeded) ................... 8-22
8.3 Setting PID Control Mode (ALG) .................................................................................... 8-23
8.4 Switching PID ................................................................................................................. 8-25
8.4.1 Switching PID According to Target Setpoint Number (SPNO) .......................... 8-25
8.4.2 SwitchingPIDAccordingtoPV......................................................................... 8-26
8.4.3 Switching PID According to SP......................................................................... 8-28
8.4.4 Switching PID According to Target SP.............................................................. 8-30
8.4.5 Switching PID According to Deviation (Reference Deviation)........................... 8-32
8.4.6 Setting Hysteresis at Time of PID Switch ......................................................... 8-33
8.4.7 Switching PID by Contact Input ........................................................................ 8-33
8.5 Suppressing Overshoot (Super Function) ...................................................................... 8-34
8.6 Suppressing Hunting (Super2 Function) ........................................................................ 8-36
8.7 Suppressing Integral Action (Anti-reset Wind-up) .......................................................... 8-38
8.8 AdjustingAuto-tuningOperation.................................................................................... 8-39
Chapter9AuxiliaryControlFunctions
9.1 Setting SP Limiter............................................................................................................. 9-1
9.2 Changing SP at a Fixed Rate (SP Ramp-Rate Setting Function) .................................... 9-2
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9.3 ForcingSPtoTrackPV(PVTracking) ............................................................................. 9-4
9.4 Forcing SP to Track Remote Input (SP Tracking)............................................................. 9-5
9.5 Setting Controller Action at Power ON (Restart Mode) .................................................... 9-6
9.6 Setting Time between Powering on Controller and Starting Control (Restart Timer) ....... 9-7
Chapter10Output(ControlandRetransmission)Functions
10.1 Setting Control Output Type ........................................................................................... 10-1
10.2 Setting Control Output Cycle Time ................................................................................. 10-5
10.3 Setting Limiter to Control Output .................................................................................... 10-6
10.4 Disabling Output Limiter in MAN mode .......................................................................... 10-7
10.5 SettingVelocityLimitertoControlOutput....................................................................... 10-8
10.6 Reducing 4-20 mA Current Output to 0 mA (Tight Shut Function) ................................. 10-9
10.7 Setting ON/OFF Control Hysteresis ............................................................................. 10-10
10.8 CancelingOffsetofPVandSP(ManualReset)........................................................... 10-12
10.9 Setting Hysteresis and Dead Band for Heating/cooling Control Output ....................... 10-13
10.10 Setting Hysteresis and Dead Band for Position Proportional Control Output............... 10-15
10.11 Setting Retransmission Output Terminal, Type, and Scales......................................... 10-16
10.12 SettingPresetOutputValue ......................................................................................... 10-18
10.12.1 SettingOutputValueinSTOPMode(PresetOutput)..................................... 10-18
10.12.2
SettingOutputValueWhenSwitchedtoMANMode(ManualPresetOutput) ... 10-20
10.12.3 SettingOutputValueWhenErrorOccurs(InputErrorPresetOutput)............ 10-21
10.13 Changing Current Output Range.................................................................................. 10-22
10.14 AdjustingMotor-operatedValvePosition(PositionProportionalOutput) ..................... 10-23
10.14.1 SettingValveOperationMode ........................................................................ 10-24
10.14.2 AdjustingValvePositionAutomatically ........................................................... 10-24
10.14.3 AdjustingValvePositionManually .................................................................. 10-25
10.14.4 SettingValveTravelingTime(EstimatingType).............................................. 10-26
10.14.5 Selecting Feedback Input (Resistor/Current).................................................. 10-26
10.15 Using15VDCLoopPowerSupply ............................................................................. 10-27
Chapter11AlarmFunctions
11.1 Setting Alarm Type ..........................................................................................................11-1
11.2 Setting Number of Alarm Groups to Use .......................................................................11-13
11.3 Setting Hysteresis to Alarm Operation ..........................................................................11-14
11.4 Delaying Alarm Output (Alarm Delay Timer) .................................................................11-15
11.5 Setting Alarm Output to Control Relay Terminal............................................................11-16
11.6 Setting Alarm Action According to Operation Mode.......................................................11-17
11.7 Setting Heater Break Alarm...........................................................................................11-18
Chapter 12 Contact Input/Output Functions
12.1 Setting Contact Input Function ....................................................................................... 12-1
12.1.1 Setting Contact Input Function ......................................................................... 12-1
12.1.2 Changing Contact Type of Contact Input.......................................................... 12-9
12.2 Setting Contact Output Function .................................................................................. 12-10
12.2.1 Setting Function of Contact Output................................................................. 12-10
12.2.2 Changing Contact Type of Contact Output ..................................................... 12-14
Chapter 13 Display, Key, and Security Functions
13.1 Setting Display Functions............................................................................................... 13-1
13.1.1 SettingActiveColorPVDisplayFunction ......................................................... 13-1
13.1.2 MaskingArbitraryDisplayValueinOperationDisplay...................................... 13-4
13.1.3 Registering SELECT Display (Up to 5 Displays) .............................................. 13-5
13.1.4 Changing Event Display ................................................................................... 13-6
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13.1.5 Registering SELECT Parameter Display (Up to 10 Displays)........................... 13-8
13.1.6 Setting Bar-graph Display Function ................................................................ 13-10
13.1.7 MaskingLeastSignificantDigitofPVDisplay ................................................ 13-12
13.1.8 Setting Economy Mode................................................................................... 13-13
13.1.9 Selecting the Initial Operation Display that Appears at Power ON ................. 13-14
13.1.10 Setting Message Function .............................................................................. 13-15
13.1.11 Switching Guide Display Language ................................................................ 13-15
13.1.12 Changing Guide Scroll Speed ........................................................................ 13-16
13.1.13 Turning Guide Display ON/OFF...................................................................... 13-16
13.1.14 Setting Automatic Return to Operation Display .............................................. 13-16
13.1.15
SettingBrightnessandContrastAdjustmentofLCDandDisplayUpdateCycle .... 13-17
13.2 Assigning Function to User Function Key and A/M Key ............................................... 13-18
13.3 Setting Security Functions............................................................................................ 13-21
13.3.1 Setting a Password......................................................................................... 13-21
13.3.2 Setting Parameter Display Level .................................................................... 13-21
13.3.3 Locking (Hiding) Parameter Menu Display ..................................................... 13-22
13.3.4 Key Lock ......................................................................................................... 13-23
13.3.5 Setting Display/Non-display of Operation Display .......................................... 13-23
13.3.6 Prohibiting Writing via Communication ........................................................... 13-24
13.4 ConfirmationofKeyandI/OConditionandVersion..................................................... 13-25
13.4.1 Confirmation of Key and I/O Condition ........................................................... 13-25
13.4.2 ConfirmationofVersion .................................................................................. 13-28
Chapter14ParameterInitialization
14.1 InitializingParameterSettingstoFactoryDefaultValues............................................... 14-1
14.2 RegisteringandInitializingUserDefaultValues............................................................. 14-2
14.2.1 RegisteringasUserSetting(Default)Values.................................................... 14-2
14.2.2 InitializingtoUserSetting(Default)Values....................................................... 14-2
Chapter 15 Power Failure Recovery Processing / Power Frequency Setting /
Other Settings
15.1 Remedies if Power Failure Occurs during Operations ................................................... 15-1
15.2 Power Frequency Setting ............................................................................................... 15-2
Chapter16Troubleshooting,Maintenance,andInspections
16.1 Troubleshooting.............................................................................................................. 16-1
16.1.1 Troubleshooting Flowchart................................................................................ 16-1
16.1.2 Errors at Power On ........................................................................................... 16-2
16.1.3 Errors during Operation .................................................................................... 16-4
16.2 Maintenance................................................................................................................. 16-15
16.2.1 Cleaning.......................................................................................................... 16-15
16.2.2 Packaging when Shipping the Product for Repair .......................................... 16-15
16.2.3 Replacing Parts .............................................................................................. 16-15
16.3 Periodic Maintenance .................................................................................................. 16-16
16.4 Disposal........................................................................................................................ 16-17
Chapter 17 Installation and Wiring
17.1 Installation Location........................................................................................................ 17-1
17.2 Mounting Method............................................................................................................ 17-3
17.3 External Dimensions and Panel Cutout Dimensions...................................................... 17-4
17.4 Wiring ............................................................................................................................. 17-5
17.4.1 Important Information on Wiring ....................................................................... 17-5
17.4.2 PVInputWiring................................................................................................. 17-7
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17.4.3 ControlOutput(Relay,Triac,Current,andVoltagePulse)Wiring .................... 17-8
17.4.4 ValvePositionOutputandFeedbackInputWiring ......................................... 17-10
17.4.5 Contact Input Wiring ........................................................................................17-11
17.4.6 Contact Output Wiring .................................................................................... 17-13
17.4.7 Retransmission Output Wiring ....................................................................... 17-15
17.4.8 15VDCLoopPowerSupplyWiring............................................................... 17-15
17.4.9 24VDCLoopPowerSupplyWiring............................................................... 17-15
17.4.10 Heater Break Alarm Wiring ............................................................................. 17-16
17.4.11 RS-485 Communication Interface Wiring ....................................................... 17-17
17.4.12 Coordinated Operation Wiring ........................................................................ 17-19
17.4.13 Peer-to peer Communication Wiring............................................................... 17-21
17.4.14 Ethernet Communication Interface Wiring ...................................................... 17-23
17.4.15 PROFIBUS-DP Communication Interface Wiring ........................................... 17-25
17.4.16 DeviceNet Communication Interface Wiring ................................................... 17-27
17.4.17 CC-Link Communication Interface Wiring....................................................... 17-29
17.4.18 Power Supply Wiring ...................................................................................... 17-31
17.5 Attaching and Detaching Terminal Cover ..................................................................... 17-32
Chapter18Parameters
18.1 Parameter Map............................................................................................................... 18-1
18.2 List of Parameters .......................................................................................................... 18-8
18.2.1 Operation Parameters ...................................................................................... 18-8
18.2.2 Setup Parameters........................................................................................... 18-15
Chapter19Specifications
19.1 Hardware Specifications................................................................................................. 19-1
19.1.1 Input Specifications........................................................................................... 19-2
19.1.2 Analog Output Specifications............................................................................ 19-3
19.1.3 Step Response Time Specifications ................................................................. 19-4
19.1.4 Relay Contact Output Specifications ................................................................ 19-4
19.1.5 Triac Output Specifications............................................................................... 19-4
19.1.6 Position Proportional Output Specifications...................................................... 19-4
19.1.7 Retransmission Output Specifications .............................................................. 19-4
19.1.8 15VDCLoopPowerSupplySpecifications..................................................... 19-5
19.1.9 Contact Input Specifications ............................................................................. 19-5
19.1.10 Transistor Contact Output Specifications.......................................................... 19-5
19.1.11 Heater Break Alarm Specifications ................................................................... 19-5
19.1.12 24VDCLoopPowerSupplySpecifications..................................................... 19-6
19.1.13 Safety and EMC Standards .............................................................................. 19-6
19.1.14 Construction, Installation, and Wiring ............................................................... 19-6
19.1.15 Power Supply Specifications and Isolation ...................................................... 19-7
19.1.16 Environmental Conditions................................................................................. 19-8
AppendixInputandOutputTable
Appendix 1 Input and Output Table (for Standard model)........................................................ App-1
Appendix 2 Input and Output Table (for Detailed model) ......................................................... App-5
RevisionInformation
Contents