Yokogawa Stardom fcn Manual

Technical

Information

STARDOM

FCN Installation Guide

(Marine Standards)

TI 34P02Q93-01E

©Copyright Oct. 2018 (YK)

2nd Edition Feb. 25, 2019 (YK)

Yokogawa Electric Corporation

2-9-32, Nakacho, Musashino-shi, Tokyo, 180-8750 Japan

Tel.: 81-422-52-5616 URL: http://www.stardom.biz

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TI 34P02Q93-01E

Introduction

About This Document

This document provides guidance for installation of the FCN autonomous controllers for Marine

Standards.

For general installation of the FCN-500, refer to “FCN/FCJ Installation Guide (TI 34P 02Q91-

01E)”.

IMPORTANT

Notation in this document:

• Theterm“FCN-500”referstotheautonomouscontrollerswithNFCP501/NFCP502CPU

module. Only the FCN-500 with NFCP502 is applicable to the marine standards.

TI 34P02Q93-01E

Safety Precautions

Symbol Marks

ThroughoutthisTechnicalInformation,youwillndseveraldifferenttypesofsymbolsareusedto

identify different sections of text. This section describes these icons.

WARNING

Indicates precautions to avoid a danger that may lead to death or severe injury.

CAUTION

Indicates precautions to avoid a danger that may lead to minor or moderate injury or

property damage.

IMPORTANT

 Identiesimportantinformationrequiredtounderstandoperationsorfunctions.

TIP

 Identiesadditionalinformation.

SEE

ALSO

 Identiesasourcetobereferredto.

Clicking a reference displayed in green can call up its source, while clicking a reference

displayed in black cannot.

Drawing Conventions

Somedrawingsmaybepartiallyemphasized,simplied,oromitted,fortheconvenienceof

description.

Oct. 1, 2018-00

iii

TI 34P02Q93-01E

Trademark Acknowledgments

• STARDOMandFAST/TOOLSaretrademarksofYOKOGAWA.

• Allothercompanyandproductnamesmentionedinthismanualaretrademarksor

registered trademarks of their respective companies.

• WedonotuseTMor®marktoindicatethosetrademarksorregisteredtrademarksinthis

manual.

Oct. 1, 2018-00

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Toc-1

TI 34P02Q93-01E

STARDOM

FCN Installation Guide (Marine Standards)

Feb. 25, 2019-00

CONTENTS

TI 34P02Q93-01E 2nd Edition

Introduction ..............................................................................................................i

Safety Precautions..................................................................................................ii

1. Compliance with Marine Standards ....................................................... 1-1

Revision Information ...............................................................................................i

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1. Compliance with Marine Standards 1-1

TI 34P02Q93-01E

1. Compliance with Marine Standards

The STARDOM FCN-500 Autonomous Controller offers compliance with the following

marine standards:

• BureauVeritas(BV)

RulesfortheClassicationofSteelships-January2018edition,

Part C Chapter 3 Section 6 (EC Code: 31)

• Lloyd’sRegister(Lloyd’sRegister)

TypeApprovalSystemTestSpecicationNumber1July2015

(EnvironmentalcategoriesENV2)

This Document introduces the components of systems which comply with the marine

standards,andprecautionsforinstallingthosecomponents.

Oct. 1, 2018-00

1. Compliance with Marine Standards 1-2

TI 34P02Q93-01E

Marine Standard-compliant Components

The table below shows the STARDOM components which comply with the marine standards

Table Marine Standard-compliant Components

Type Model Function

Marine Standard

BV LR

Base

module NFBU200 (*1) Base Module (long)  

Power

supply

module

NFPW441 Power supply module for FCN (100 - 120 V AC input)  

NFPW442 Power supply module for FCN (220 - 240 V AC input)  

NFPW444 Power Supply Module (24 V DC input)  

CPU module NFCP502 CPU module for FCN (with 4 Ethernet ports)

Style S2 or later (*2)  

E2 bus I/F

module N2EB100 E2 bus interface module  

Analog I/O

Modules

NFAI141 (*3) Analog Input Module (4 to 20 mA, 16-channel, Non-Isolated)  

NFAI841 (*3) Analog I/O Module (4 to 20 mA input, 4 to 20 mA output,

8-channel input /8-channel output, Non-Isolated)  

NFAI143 (*3) Analog Input Module (4 to 20 mA, 16-channel, Isolated)  

NFAI543 (*3) Analog Output Module (4 to 20 mA, 16-channel, Isolated)  

NFAR181 (*4) RTD Input Module (12-channel, Isolated)  

NFAI135 (*5) Analog Input Module (4 to 20 mA, 8-channel, Isolated

channels)  

NFAI835 (*5) Analog I/O Module (4 to 20 mA, 4-channel input/ 4-channel

output, Isolated channels)  

NFAP135 (*5) Pulse Input Module

(8-channel, Pulse count, 0 to 10 kHz, Isolated channels)  

Digital I/O

Modules

NFDV151 (*6) Digital Input Module (32-channel, 24 V DC, Isolated)  

NFDV551 (*7) Digital Output Module (32-channel, 24 V DC, Isolated)  

Communi-

cation

Modules

NFLF111 (*8) Foundation™ Fieldbus communication module (4-port)  

NFLP121 PROFIBUS-DP Communication Module

(1-port, 9.6kbps to 12Mbps)  

NFLR111 RS-232-C Communication Module

(2-port, 300 bps to 115.2 kbps)  

NFLR121 RS-422/RS-485 Communication Module

(2-port, 300 bps to 115.2 kbps)  

Terminal

Block

TAS40 (*1) MIL Connector Terminal Block (40 Pole Plug Types, M3.5)  

TAS50 (*1) MIL Connector Terminal Block (50 Pole Plug Types, M3.5)  

Cable KMS40 MIL Connector Cable (40 Pole Plug Types)  

KMS50 MIL Connector Cable (50 Pole Plug Types)  

Dummy

Cover

NFDCV01 Dummy Cover for I/O Module Slot  

NFDCV02 Dummy Cover for Power supply Module Slot  

*1: Not applied for DIN rail mounted

*2: Serial communication by D-sub 9-pin cable on CPU module is not applicable to the marine standards.

*3: Including model with NFTA4S or NFCCC01

*4: Including model with NFTR8S

*5: Including model with NFTI3S or NFCCC01

*6: Including model with NFTB5S or NFCCC01

*7: Including model with NFTD5S or NFCCC01

*8: Including model with NFTF9S

Oct. 1, 2018-00

1. Compliance with Marine Standards 1-3

TI 34P02Q93-01E

Precaution on Selecting System Components

Whenbuildingasystem,usecomponentswhichhavealreadyobtainedtypeapprovalfor

marine standards. For the HMI’s PC and ENG’s PC, use generic computers (including monitors,

keyboards,mice,andotherperipheraldevices)whichareaccreditedbytherequiredmarine

standards.

Precaution on Installing Components

Each component shall be installed in accordance with its installation guidance. In addition, all

components related with FCN-500 shall be installed in a metal cabinet.

• Thecabinetsincludingtheirdoorsandsidepanelsmustbemadeofametal.

• Securelyconnectthecabinetframesandgroundbossesondoorsandsidepanelstoeach

other to ensure electric contacts.

• Attachnoisesuppressiondevices,suchasnoiseltersandferritecores,tothecables

connecting each component.

Installation of Power-line Noise Filter

Attachanoiselteronthepowerlineforthefollowingcomponents:

• FCN-500AutonomousController(controlunitandextensionunit)

Power-line for FCN-500

AttachanoiselterineachpowerlineofFCN-500andexternalpowersupplyunit.

Alternatively, other devices such as noisecut transformer and insulating transformer can be used

ifitscharacteristicofnoise-reducingeffectsissameasthefollowingequipment.Noiselterand

external power supply unit shall be installed in the same cabinet of the connecting terminal board

for them.

Thefollowingtableshowsexampleofanoiselter.

Table ExampleNoiselteforFCN-500Powerline

Category Manufacturer Model no. Power Source

Noiselter

OKAYA Electric Industries Co., LTD SUPH-EX10-ER-6 100 to 120 V AC

220 to 240 V AC

COSEL Co., LTD NBH-20-432 24 V DC

TDK Lambda Co., LTD PSHN-2020 24 V DC

Feb. 25, 2019-00

1. Compliance with Marine Standards 1-4

TI 34P02Q93-01E

Wiringexamplesofpowercables(a)to(d)areshownbelowaccordingtothemountingposition

ofthenoiselterandthetap.

010104E.ai

Tap Tap

Tap

Power feed

Extension unit

AC/DC

DC/DC

Tap Tap

Tap

External PSU External PSU

Cabinet

AC/DC

DC/DC

AC/DC

DC/DC

AC/DC

DC/DC

Control unit

Extension unit

Control unit

Cabinet

Noise Filter

(*2)

Noise Filter

(*1)

(a) (b)

Noise Filter

(*2)

Noise Filter

(*1)

Extension unit

AC/DC

DC/DC

Tap

External PSU External PSU

Cabinet

AC/DC

DC/DC

AC/DC

DC/DC

AC/DC

DC/DC

Control unit

Extension unit

Control unit

Cabinet

(d)

Noise Filter

(*3)

Noise Filter

(*1)

Tap

Noise Filter

(*2)

Noise Filter

(*2)

Power feed

(c)

Power feed Power feed

*1: ThisnoiselterisforFCN-500powersupplyline.Referto“TableExampleNoiselteforFCN-500Powerline”.

*2: Thisnoiselterisforexternalpowersupplyunit.Regardingnecessityofthenoiselter,followdirectionsoninstructionsfor

marine standards of this external power supply unit.

*3: Ifthenoiselterfortheexternalpowersupplyunitisequivalenttotheoneof“TableExampleNoiselterforFCN-500Powerline”,

bothnoiselterscanbeshared.

Figure Wiring for power cables

IMPORTANT

Laytheincomingwirestoanoiselterseparatelyfromitsoutgoingwires.

Minimizethewiringtothegroundterminalsofthenoiselterstominimizetheimpedance.

Feb. 25, 2019-00

1. Compliance with Marine Standards 1-5

TI 34P02Q93-01E

Installation of Ferrite Cores

Attach ferrite cores on the power cables, the communication cables and the signal cables.

The following table shows the cables to which ferrite cores are to be attached, the models and

quantitiesoftheferritecorestobeattached,andthelocationsatwhichtheyaretobeattached.

Ferritecoreisnotrequiredifthecomponentisnotlistedbelow.Seealsothegurefollowingthe

table for the locations of installation.

Table CablesthatNeedFerriteCorestobeAttachedto,andFerriteCoreModelsandQuantities

Component Description Ferrite Core

Model (*1) Quantity Location

(See the

Figures)

Power supply

NFPW441 AC power cable - - -

Field power supply cable - - -

NFPW442 AC power cable - - -

Field power supply cable - - -

NFPW444 DC power cable ZCAT3035-1330 4(1)

Field power supply cable - - -

E2 bus N2EB100 E2bus cable - - -

CPU NFCP502 Ethernet cable - - -

Analog module

NFAR181 Signal cable ZCAT3035-1330 2(2)

NFAI141 KMS40 cable ZCAT3035-1330 4(3)