Zeiss Corona extreme User manual

Service Manual
Carl Zeiss Spectroscopy GmbH
Lamp Replacement and Calibration
Corona extreme

Knowledge of this manual is required for operation of the device. Therefore, please familiarize yourself with its
contents and pay special attention to information concerning safe handling of the device.
We reserve the right to make changes in the interest of technical advancement. The manual is not covered by an
update service.
© Unless expressly authorized, forwarding and duplication of this manual, and the utilization and communication of
its contents are not permitted. Violations will result in claims for damages. All rights reserved in the event of granting
of patents or registration of a utility model.
Caution
GENERAL HAZARD
Observe the safety instructions in the "Corona extreme" User manual, publication number:
UM Corona extreme / E.
Note
Further information on the proper use of the spectrometer system can be found in the "Corona
extreme" User manual.
Carl Zeiss Spectroscopy GmbH
Carl-Zeiss-Promenade 10
07745 Jena, Germany
Service: + 49 3641 64-3200
Tel: + 49 3641 64-2838
email: [e-mail]
www.zeiss.com/spectroscopy
EN_40_070_0011I | 2020-08
Design, scope of delivery and technical information subject to change. © Carl Zeiss Spectroscopy GmbH

3EN_40_070_0011I | Service Manual | Lamp replacement and calibration - Corona extreme
Lamp Replacement and Calibration Corona extreme
Contents
1 Preparing lamp replacement 5
2 Getting device information 6
3 Performing firmware update 10
4 Replacing the halogen lamp 18
4.1 General work 18
4.2 Opening the housing 20
4.3 Replacing halogen lamp – Hardware Revision 1 23
4.4 Replacing halogen lamp – Hardware Revision 2 27
4.5 Replacement of halogen lamp – HardwareRevision 3 33
4.6 Closing the housing 37
5 Performing sensor calibration 39
6 Create *.ini file containing device information 51
7 Accessories and spare parts 55
Contents

4Lamp replacement and calibration - Corona extreme | Service Manual | EN_40_070_0011I
Lamp Replacement and Calibration Corona extreme
List of figures
Fig. 1 Device selection 6
Fig. 2 Entering or scanning the IP address 7
Fig. 3 Opening the “Get device information” context menu 8
Fig. 4 Selecting device (measuring system) 8
Fig. 5 Getting the device information 9
Fig. 6 Creation of *.ini file 10
Fig. 7 Opening the “Get device information” context menu 11
Fig. 8 Getting the firmware version 11
Fig. 9 Performing firmware update 12
Fig. 10 Firmware version warning 13
Fig. 11 Firmware update confirmation 13
Fig. 12 Updating of firmware 14
Fig. 13 Confirming successful firmware update 14
Fig. 14 Confirmation prompt for batch file 15
Fig. 15 Entering IP address 16
Fig. 16 Running batch file 16
Fig. 17 Entering IP address 17
Fig. 18 Removing housing screws 20
Fig. 19 Lifting the base plate off the housing 21
Fig. 20 Removing housing seal 22
Fig. 21 Removing the old lamp cable 23
Fig. 22 Removing the lamp holder 24
Fig. 23 Replacing the halogen lamp 24
Fig. 24 Inserting the lamp holder 25
Fig. 25 Installing new lamp cable 25
Fig. 26 Removing the old lamp cable 27
Fig. 27 Removing the lamp holder 28
Fig. 28 Installing adapter cable for type B lamp 29
Fig. 29 Inserting new O-ring and new reflector 29
Fig. 30 Mounting the reflector holder 30
Fig. 31 Centering the reflector 30
Fig. 32 Installing a new halogen lamp 31
Fig. 33 Connecting lamp cable and adapter cable 31
Fig. 34 Attaching the lamp cable 32
Fig. 35 Exposing the lamp cable 33
Fig. 36 Disconnecting the lamp cable from the
adapter cable 34
Fig. 37 Removing the halogen lamp 34
Fig. 38 Installing a new halogen lamp 35
Fig. 39 Connecting lamp cable and adapter cable 35
Fig. 40 Attaching the lamp cable 36
Fig. 41 Applying the new housing seal and insert
mounting pins 37
Fig. 42 Inserting the base plate into the housing and
screw tight 38
Fig. 43 System overview – Flanges and standards 40
Fig. 44 Performing device scan 41
Fig. 45 Confirming device selection 41
Fig. 46 Device information displayed 42
Fig. 47 Selecting device profile 42
Fig. 48 Selecting certificates 43
Fig. 49 Calibrating white reference standard 43
Fig. 50 Calibrating cavity (black reference standard) 44
Fig. 51 Photometric verification 44
Fig. 52 Calibrating gray reference standard 45
Fig. 53 Calibrating white reference standard 45
Fig. 54 Evaluating photometric verification 46
Fig. 55 Photometric verification unsuccessful 46
Fig. 56 Resetting counter 47
Fig. 57 Saving new configurations 47
Fig. 58 Backup of factory configuration 48
Fig. 59 Opening the acceptance protocol 48
Fig. 60 Back to profile selection 49
Fig. 61 Selecting a further device profile 49
Fig. 62 Exporting calibration workflow data 50
Fig. 63 Selecting device 51
Fig. 64 Entering or scanning the IP address 52
Fig. 65 Opening the “Get device information”
context menu 52
Fig. 66 Selecting device (measuring system) 53
Fig. 67 Creating *.ini file 53
Contents

5EN_40_070_0011I | Service Manual | Lamp replacement and calibration - Corona extreme
Preparing lamp replacement
Lamp Replacement and Calibration Corona extreme
1 Preparing lamp replacement
• Determine the hardware revision status of the Corona extreme measuring
system
If possible, ask the customer for the serial number of the device.
You can obtain the hardware revision status of the device from the ZEISS
Service department ([email protected]) by giving the serial
number.
• Download the Test Center Software
Make sure that the latest version of the Test Center Software is installed on
your test computer. This can be downloaded from tbd.
• Have the following service /maintenance parts ready /on hand.
– Maintenance package
ȩHardware revision 1: Maintenance Package 1,
order no. 000000-2397-831
ȩHardware revision 2: Maintenance Package 2,
order no. 000000-2397-832
ȩHardware revision 3: Maintenance Package 3,
order no. 000000-2402-119
– Ethernet cable, order no. 000000-2036-573
– Laboratory power supply unit, order no. 000000-2045-548
• Check the white, gray and black reference standards
Caution
SENSITIVE SURFACES
Do not touch the surface of the white reference standard.
Make sure that the white, gray and black reference standards are clean. If
necessary, clean the reference standards with compressed air.
The white and gray reference standards are set in glass and can be cleaned
using alcohol.
Note
Make sure that the white and gray reference standard certificates are not
expired.
The corresponding certificate can be found on the USB memory stick included
in the delivery package.
Requirements

6Lamp replacement and calibration - Corona extreme | Service Manual | EN_40_070_0011I
Getting device information Lamp Replacement and Calibration Corona extreme
2 Getting device information
1 Connect the device to the test computer and power supply
Connect the device to the measuring computer via Ethernet cable.
Use the laboratory power supply unit to power the device.
2 Open the OSIS software
Start OSISManagementConsole.exe which can be found in:
⇒C:\Program Files (x86)\ZEISS\InProcess
⇒C:\Program Files (x86)\ZEISS\InProcess\OSIS\ManagementConsole\
3 Select device
Select the Corona extreme measuring system.
Fig. 1 Device selection
Procedure
up to InProcess version 2.9:
from InProcess version 2.10:

7EN_40_070_0011I | Service Manual | Lamp replacement and calibration - Corona extreme
Getting device information
Lamp Replacement and Calibration Corona extreme
4 Enter the IP address of the measuring system or perform a scan
Note
IMPORTANT NOTE REGARDING THE IP ADDRESS RANGE
Make sure you are working in the same IP address range when you connect
the device to the test computer. You may need to adjust the IP address range
on the test computer.
Enter the IP address of your device under Hardware settings > IP address or
click the Scan button to perform an address scan .
Fig. 2 Entering or scanning the IP address

8Lamp replacement and calibration - Corona extreme | Service Manual | EN_40_070_0011I
Getting device information Lamp Replacement and Calibration Corona extreme
5 Open the “Get device information” context menu
Right click on Corona extreme and then select Get device information.
Fig. 3 Opening the “Get device information” context menu
6 Select device (measuring system)
Select Corona extreme under “Please select one entry ...” if necessary.
Fig. 4 Selecting device (measuring system)

9EN_40_070_0011I | Service Manual | Lamp replacement and calibration - Corona extreme
Getting device information
Lamp Replacement and Calibration Corona extreme
7 Get the device information
Determine the hardware revision status under “Device info”. In this example:
Hardware Revision 3.
Fig. 5 Getting the device information
8 Decide on further action
If Hardware Revision 1 is displayed, the lamp can be replaced with a new
lamp of the same type (lamp type A).
⇒ You will need Maintenance Package 1 for this.
If you want to replace the old halogen lamp with a new type B lamp, a
complete update of the electronics is required. In this case, please contact
the ZEISS Service department. The device must be returned to Carl Zeiss
Spectroscopy GmbH for maintenance.
If Hardware Revision 2 is displayed, the lamp can be replaced with a new
lamp (type B).
⇒ You will need Maintenance Package 2 for this.
If Hardware Revision 3 is displayed, the lamp can be replaced with a new
lamp (type B).
⇒ You will need Maintenance Package 3 for this.
Hardware revision 1:
Hardware revision 2:
Hardware revision 3:

10 Lamp replacement and calibration - Corona extreme | Service Manual | EN_40_070_0011I
Performing firmware update Lamp Replacement and Calibration Corona extreme
9 Create *.ini file
Click on Export details under “Device info”.
An *.ini file is created.
Save this file.
Fig. 6 Creation of *.ini file
3 Performing firmware update
Note
IMPORTANT NOTE REGARDING FIRMWARE UPDATE
Do not switch off the device or interrupt the network connection tor the test
computer during the update under any circumstances.
Note
The current firmware can be found on the Internet at http://www.zeiss.com/
info-ce.

11EN_40_070_0011I | Service Manual | Lamp replacement and calibration - Corona extreme
Performing firmware update
Lamp Replacement and Calibration Corona extreme
1 Open the “Get device information” context menu
Right click on Corona extreme and then select Get device information.. .
Fig. 7 Opening the “Get device information” context menu
2 Get the firmware version
Determine the firmware version under “Device info”. In this example: 210.
Fig. 8 Getting the firmware version

12 Lamp replacement and calibration - Corona extreme | Service Manual | EN_40_070_0011I
Performing firmware update Lamp Replacement and Calibration Corona extreme
3 Decide on further action
If the displayed firmware version is < 151, we recommend updating to
version 151. ⇒ “Rev01_V0151.fwx”
In this case a batch file must be run.
⇒ “Install_Rev2_to_Rev3.bat” (see step 5 in this chapter)
If the displayed firmware version is < 210, we recommend updating to the
latest version. ⇒ “V03.01_0210.fwx”
4 Perform firmware update
Note
IMPORTANT NOTE REGARDING FIRMWARE UPDATE
Do not switch off the device or interrupt the network connection tor the test
computer during the update under any circumstances.
Click on Update device under “Device info”.
Fig. 9 Performing firmware update
Select the correct firmware.
Hardware revision 1:
Hardware revision 2:
Hardware revision 3:

13EN_40_070_0011I | Service Manual | Lamp replacement and calibration - Corona extreme
Performing firmware update
Lamp Replacement and Calibration Corona extreme
If you try to install incorrect firmware, or if the latest version is already installed,
the following window appears:
Fig. 10 Firmware version warning
Once you have selected the correct firmware, the following window appears.
Start the firmware update by clicking OK.
Fig. 11 Firmware update confirmation

14 Lamp replacement and calibration - Corona extreme | Service Manual | EN_40_070_0011I
Performing firmware update Lamp Replacement and Calibration Corona extreme
The firmware update is running. This can take several minutes.
Fig. 12 Updating of firmware
The update was successful.
Confirm by clicking OK.
Fig. 13 Confirming successful firmware update

15EN_40_070_0011I | Service Manual | Lamp replacement and calibration - Corona extreme
Performing firmware update
Lamp Replacement and Calibration Corona extreme
5 Run batch file (only Hardware Revision 2)
Note
IMPORTANT NOTE REGARDING FIRMWARE UPDATE
In order to update the device from revision 2 to revision 3, a corresponding
batch file needs to be run.
Download the folder “BatchFile_Rev2_to_Rev3” to your test computer.
Open the folder. It contains several files and subfolders. Do not remove these.
Use only the file “Install_Rev2_to_Rev3.bat”.
Start the batch file by double-clicking on Install_Rev2_to_Rev3.bat.
Read the info text.
Fig. 14 Confirmation prompt for batch file
Select [y] (Yes) if Hardware Revision 2 is installed and you intend to replace the
lamp.
Select [n] (No) if you do not intend to replace the lamp.
[y]
[n]

16 Lamp replacement and calibration - Corona extreme | Service Manual | EN_40_070_0011I
Performing firmware update Lamp Replacement and Calibration Corona extreme
Enter the IP address of the device.
Confirm by pressing Enter.
Fig. 15 Entering IP address
The batch file is run. This can take several minutes.
Fig. 16 Running batch file

17EN_40_070_0011I | Service Manual | Lamp replacement and calibration - Corona extreme
Performing firmware update
Lamp Replacement and Calibration Corona extreme
The update was successful.
Press any key to complete the process.
Fig. 17 Entering IP address
The preparatory work for the lamp replacement is now complete.
Return to chapter “4 Replacing the halogen lamp” on page 18 and read the
safety instructions. Replace the lamp as follows.
Result

18 Lamp replacement and calibration - Corona extreme | Service Manual | EN_40_070_0011I
Replacing the halogen lamp Lamp Replacement and Calibration Corona extreme
4 Replacing the halogen lamp
4.1 General work
Warning
HAZARD FROM ELECTRICAL ENERGY
Make sure that the power supply is disconnected. The entire measuring
system must be disconnected from the power supply.
Make sure that the measuring system cannot be unintentionally reconnected
to the power supply by third parties.
Caution
GENERAL HAZARD
The activities below may only be performed by Service employees of
Carl Zeiss Spectroscopy GmbH or by appropriately trained personnel.
Caution
HAZARD FROM THERMAL ENERGY
Allow the halogen lamp to cool down for approx. 10 minutes before
removing it.
Caution
SENSITIVE OPTICAL COMPONENTS
Be careful not to touch the reflector and the glass bulb of the new halogen
lamp without cotton gloves.
Only carry out work on optical components in a very clean working
environment. Use gloves which are free of all traces of lint, powder or
grease.
Caution
SENSITIVE ELECTRONIC COMPONENTS
Perform all the activities below at an ESD workstation.

19EN_40_070_0011I | Service Manual | Lamp replacement and calibration - Corona extreme
Replacing the halogen lamp
Lamp Replacement and Calibration Corona extreme
1 Exit control software
Exit the InProcess control software.
2 Disconnect power supply
Disconnect the power supply to the Corona extreme measuring system.
3 Dismantle Corona extreme from customer interface
If necessary, dismantle the Corona extreme measuring system from the
customer interface (tool selection based on specific constellation).
4 Remove system cables
Loosen the sleeve nuts of the connected plugs and remove the cables from the
connection sockets on the Corona extreme measuring system.
5 Set up ESD workstation
Perform all the activities described below at an ESD workstation.
6 Have the spare parts ready
If you have not already done so, have the following spare parts ready:
– Maintenance Package 1, order no. 000000-2397-831
– Maintenance Package 2, order no. 000000-2397-832
– Maintenance Package 3, order no. 000000-2402-119
7 Have all tools and equipment ready
If you have not already done so, have the following tools and equipment ready:
– TX 10 and TX 25 Torx screwdrivers
– 2 mm slot-head screwdriver
– Gloves
Procedure
Hardware revision 1:
Hardware revision 2:
Hardware revision 3:

20 Lamp replacement and calibration - Corona extreme | Service Manual | EN_40_070_0011I
Replacing the halogen lamp Lamp Replacement and Calibration Corona extreme
4.2 Opening the housing
1 Remove housing screws
Place the Corona extreme spectrometer system so that the measurement
window is facing upwards.
Unscrew the 12 Torx screws 2from the base plate 1of the housing. Use a
TX 25 Torx screwdriver for this.
Fig. 18
1 2
Removing housing screws