Zenner zelsius C5-IUF User manual

Zelsius® C5-IUF
Installation and Operating Manual
Electronic compact heat
meter with ultrasonic flow
sensor IUF, optionally M-Bus,
wM-Bus and 3 inputs/outputs
optional qp 0,6/1,5/2,5 m3/h

Installation manual
General information
With Zelsius C5 IUF, you have acquired one of the
most up-to-date, modern heat meters currently
available on the market. By this version, the water
volume is determined based on the transit time
method. The measurement accuracy is based on the
measurement requirements of EN 1434 class 2,
optionally class 3. Expressive symbols in the display
and easy menu navigation make readout simple.
and easy menu navigation make readout simple.
Can be operated with one single button. It is
equipped with a long-life battery made for
operation during the initial verification validity
period (5 years) including a reserve of at least
another year. The meter can be equipped optionally
with a battery lifetime of 11 years.
*optionally

MID - Initial verification
Zelsius® C5-IUF is produced and tested in
compliance with the new European Measuring
Instruments Directive (MID). According to this
directive, devices are no longer carrying an initial
verification stamp, but rather
the year of the device’s declaration of conformity
(recognizable on the front of the device, for
example: M12). The MID controls the use of heat
meters up to the moment they are placed on the
market resp. their first putting into use.
Dimensioning limits may apply for non-symetrical temperature sensors installation. * optionally

After this, the national regulations for devices
subject to compulsory verification apply
within the EU. The duration of initial
verification validity in Germany remains 5
years for heat meters.
After this period has expired the measuring
de-vice may no longer be used for billing in
com-mercial use. The regulations resp. validity
period may vary in other countries of the EU.
ZENNER International GmbH & Co. KG
declares that this product with the number of
the EC type-exam-ination certificate DE-12-
MI004-PTB010 com-plies with the
requirements of the EC directives 2004/22/EC
(Measuring instruments directive) and
89/336/EEC (electro-magnetic compatibility)
Electro-magnetic interference
zelsius® C5-IUF fulfils the national and
international requirements for interference
resistance. To avoid malfunctions due to
other interferences, do not install fluorescent
lamps, switch cabinets or electric devices
such as motors or pumps in the immediate
vicinity of the meter. Cables leav-ing the
meter should not be laid parallel to live
cables (230V) (minimum distance 0.2m)/
Care instructions
Clean plastic surfaces with a damp cloth
only. Do not use any scouring or aggressive
cleaning agents! The device is maintenance-
free during the ser-vice life. Repairs can only
be made by the manu-facturer. The most up-
to-date information about this product nd of
our installation notice can be found at
www.zenner.com.
Pulse inputs and outputs
(optional)
By meters with pulse outputs, the pulse
value can be called up in the display (see the
display overview, Level 4). The pulse value of
the outputs is permanently set and
corresponds with the last position of the
associated display value.
Example:
Output 1 = energy output
Energy display = XXXXX.XXX
Last position = 0.001 MWh = 1
kWh Output pulse = 1 kWh

A firmly attached cable is included: external
wiring must be done by oneself.
M-Bus (optional)
The optional M-Bus interface complies with
the norm 1434-3 and operates with 2400 baud
fixed. The two conductors can be connected
in any or-der to the M-Bus network.
*see page 2

Installation instructions
General Information
Read these instructions carefully right up to
the end before starting to mount the device!
The in-stallation has to be done by qualified
profession-al personnel. The current laws
and regulations so as the generally
accepted engineering prin-ciples have to be
observed during mounting and fitting,
especially EN1434 part 1+6, (in Germany also
AGFW directive FW202, FW510, FW218 and
DIN4713 part 4 and the initial verification di-
rective). At devices with M-Bus the general
rules of technology and the respective
regulations for electrical installations have to
be followed.Make sure no heating water
escapes during installation
–this can cause burns!
The maximum heating water temperature at
the flow sensor may not exceed depending
on ver-sion 90°C respectively 130°C. For
heating water temperature over 90°C or
using as a cooling me-ter, the detachable
calculator has to be mounted separately with
the supplied mounting adapter.
For heating systems with a lack of
temperature mixing resp. with temperature
stratification a straight pipeline of min.
10xDN has to be pro-vided upstream of the
installation point.
The flow measuring section is wear-free
because
no moving parts. No inlet or outlet sections
are necessary. It is important to ensure
adequate system pressure to avoid
cavitation. The review of the approval can be
identified definitely in the display menu
(Level 3).
ZENNER recommends to use direct
temperature measurement and not to use
immersion sleeves.
Mounting flow sensor (VMT)
■Mount ball valves up- and downstream of
the VMT.
■Consider the correct installation point
(supply or return). Normally this ist the
return pipe (cooler pipe at heating systems).
Please note the type plate information.
■Consider the correct flow direction. This is
indicated by an arrow on the side of the VMT.
■The flow sensor can be installed in any
position (also overhead).
■Do not install at highest point of
piping to avoid air inside the flow
sensor.
■Consider the dimensions of the heat
meter.
ZENNER International GmbH & Co. KG
Römerstadt 6
D-66121 Saarbrücken
Telephone [phone]
Telefax [phone]
E-Mail [email protected]
Internet www.zenner.com
Subject to modifications and errors excepted. Any liability for misprints excluded. SAP144505_150706_EN

Notes to installation of the ball
valves
■Mount ball valves up- and downstream of
the meter.
■Mount a ball valve with bore M10x1 for
direct sensors in the supply. This is required
for the installation of the supply sensor.
■For symmetrical temperature sensor
installation, mount an identical ball valve
in the return. This one is used for
mounting the return sensor.
Mounting heating-/cooling energy
meter
■Flush the system thoroughly before
installing the heating-/cooling energy
meter.
■Close valves and release pressure.
■Dismount the existing flow sensor or
meter blank.
■Use only new and flawless sealing
material and check the seal face for
damage.
■Install the new flow sensor according to
the correct flow direction and installation
position.
■Turn heat computer to desired reading
position.
Mounting temperatur sensors
■The installation of the temperature
sensors should be preferably symmetrical
and direct installation.
■Do not remove the return sensor if
already mounted on the VMU. This is also
valid for all the safety seals which are
mounted on the device as a standard.
■Sensors are colour-coded (red= hot; blue=cold).
■The connecting cables may not be buckled,
extended or shortened.
■The seal at the sensor installation point on
the measuring capsule may not be damaged.
■Remove locking screw and seal at the
ball valve completely, if existing.
■Attach the O-ring to the installation aid
(the 2nd O-ring is only a spare O-ring).
Using the installation aid, insert the O-ring
into the installation point according to
DIN EN 1434 with a slight circular motion.
■Using the other end of the installation aid bring
the O-ring into the correct position.
■Insert the 2 halves of the plastic connectorinto
the sensor’s three notches (crimps) and press
them together.
■Use the installation aid as positioning aid.
Insert the temperature sensor into the
installation point and screw it in tightly until
the dead stop of the seal on the 12-point is
reached (mounting torque 3-5 Nm).
■The temperature sensor installation point which
is optionnally integrated in the flow sensor must
be secured.
■Secure the sensor after installation
againstunauthorised removal with appropriate
sealing (available as a sealing set)!
Installation DF-adapter

Putting into use
■Open valves carefully and chek installation for
leakage.
■If the sleep mode of the counter is enabled
(Display: SLEEP 1), then it must be deactivated by
longer pressing the button (>5s).
■While the system is operating, check whether the
volume display advances and the temperatures
displayed correspond with the actual temperatures
(see the display overview).
■Wait for the temperature display to be updated
(1-2 sec).
■Secure meter with the enclosed sealing material
against unauthorised removal.
■Fill in the putting into use report in accordance
with PTB-Directive TR K9.
Mounting in existing immersion sleeves:
The device C5 can be put into use in connection
with existing immersion sleeves in accordance
with the article "Putting into use of MID homolo-
gated temperature sensors" released in the PTB
notifications 119 (2009), vol. 6. Based on current
information, the regulation has a period of
validity until 30.10.2016. For the identification and
marking of the usable existing immersion sleeves
in connection with the C5 device, an
identification and marking set can be delivered
from our company.

Status display / Error codes
The symbols in the table below show the meter’s operational status. The status messages only appear in
the main display (energy). The temporary display of the warning triangle can be caused by special
operating states and does not always mean that the device is malfunctioning. However, should the
symbol be displayed over a longer period of time, you should contact the service company.
Error codes show faults detected by zelsius® C5-IUF. If more than one error appears, the sum of the
error codes is displayed: Error 1005 = error 1000 and error 5.

Important Note:
The optical interface has to be
activated by means of the OptoHead
through keypress beforereading out of
the device.
Devices, which are in sleep mode
(Display: SLEEP 1) have to be
activated through keypress until the
energy display shows up.
Depending on you meter’s model its
displays can differ in number and order
from those shown here.
Level One Level Two

Legend
Press the button briefly (S) to switch through the
display from top to bottom. When you have
reached the last menu item the device
automatically jumps back to the menu item at
the top (loop).
Press the button for about 2 sec-onds (L), wait
for the door symbol to appear (upper right
comer of the display) and then release the
button. The menu is then updated resp. Switches
to the sub-menu.
Hold down the button (H) until the device
switches to another level or switches back
from the sub-menu.
A detailed display overview including
submenus is available upon request.
Level Three Level Four

Disposal
Attention: This device contains a non-
removable and non-rechargeable lithium
battery.
Batteries contain substances, which could harm
the environment and might endanger human
health if not disposed of properly.
To reduce the disposal quantity so as unavoid-
able pollutants from electrical and electronic
equipment in waste, old equipment should be
reused prior or materials recycled or reused as
another form.
This is only possible if old equipment, which con-
tains batteries or other accessories are disposed.
Therefore please contact the department of your
local authority which is responsible for waste
disposal. Alternatively a waste disposal via
ZENNER is possible.
Your local or municipal authority or the local
waste disposal company can give you
information relating the collection points for
your used equipments.
Attention:
Do not dispose of the devices with domestic
waste.
In this way, you will help to protect natural
resources and to promote the sustainable
reuse of material resources.
For any question, please contact
[email protected]
The most up-to-date information about this
product and of our installation notice can be
found at www.zenner.com