Ziegler CORN CHAMPION GEN III User manual

CORN CHAMPION GEN. III
Corn header foldable
Data: 17.07.2023
Ziegler-Nr.: 12-106392A_EN_Vers.00_BTA

EG-Konformitätserklärung
Entspricht der EG-Richtlinie 2006/42/EG
EC Declaration of conformity
In accordance with the EC directive 2006/42/EC
Wir, ZIEGLER GmbH
We, Schrobenhausener Straße 56
D-86554 Pöttmes
Erklären in alleiniger Verantwortung, dass das Produkt
declare, and takes sole responsibility for declaring, that the product
Maschine: MAISPFLUECKER KLAPPBAR
machine: CORN HEADER FOLDABLE
Modell / model: CORN CHAMPION GEN.III
ab Seriennummer /
from serial number: 4200000
auf das sich diese Erklärung bezieht, den einschlägigen grundlegenden Sicherheits- und Gesundheitsanforde-
rungen der EG-Richtlinie 2006/42/EG entspricht. Zur sachgemäßen Umsetzung der in den EG-Richtlinien ge-
nannten Sicherheits- und Gesundheitsanforderungen wurden insbesondere folgende Normen und technische
Spezifikationen herangezogen:
To which this declaration refers conforms with the applicable basic health and safety requirements of the EC
directive 2006/42/EC. The following standards and technical specifications were applied in order to fulfil the
health and safety requirements of the relevant EC directives:
EN ISO 12100 Safety of machines
EN ISO 4254-1 Agricultural machinery - Safety - Part 1
EN ISO 4254-5 Agricultural machinery - Safety - Part 5
EN ISO 4254-7 Agricultural machinery - Safety - Part 7
EN ISO 4254-12 Agricultural machinery - Safety - Part 7
EN 12965 Tractors and machinery for agriculture and forestry
EN 60204-1 Safety of machinery - Electrical equipment of machine Part 1
Bevollmächtigt zur Zusammenstellung der technischen Unterlagen ist der unterzeichnende Geschäftsführer.
The company officer authorized to compile the technical documentation is the Managing Director (signatory).
Dieses Zertifikat belegt, dass auch einzelne Anbauteile mit den grundlegenden Sicherheitsvorgaben (gemäß
der EU-Richtlinie 2006/42/EG) rechtskonform sind und bei der Montage an Mähdreschern und an anderen
Geräten mit dem CE-Zeichen gekennzeichnet werden dürfen.
This certificate furnishes proof of the conformity of individual attachment parts with the fundamental safety
specifications (in accordance with EU Directive 2006/42/EC) and may be assigned a CE mark when fitted to
combine harvesters and other devices.
Pöttmes, 01.01.2021______
Ort und Datum; Place and date Dipl. BW (FH) M. Ziegler
(Managing Director)

To guarantee the handover of the operating instructions to the end customer and the reseller.
Date of delivery ______________________________
Please a completed copy of this form to
ZIEGLER GmbH, Schrobenhausener Straße 56, D-86554 Pöttmes (Germany)
Address authorized stockist / importer
__________________________________________________
Company
__________________________________________________
Address
_______________________________________________________________________________________________________
Town / postcode Company stamp / date
Customer address
__________________________________________________
Name
__________________________________________________
Address
__________________________________________________
Post code
I hereby declare that I have purchased the machine / set specified below. I also confirm that I was presented with the operating
instructions upon delivery of the machine / set. I undertake to read these operating and installation instructions comprehensively
and carefully before use of the machine / set. Moreover, I undertake to commission and operate the machine / set in accordance
with their contents. I will also include these documents with the machine / set in the event of its resale and inform the buyer of the
obligation to pass on the instructions with the machine. I am aware that a guarantee claim can be made against ZIEGLER GmbH
only after ZIEGLER GmbH have received a completed and signed version of this declaration. Furthermore, I am aware that the
guarantee period begins with the date on which I took receipt of the machine / set, regardless of the date on which this declaration
was returned.
__________________________________________________ ________________________________________________
Machine / set type Machine / set no.
_______________________________________________________________________________________________________
Place / date Customer signature
Guarantee payments can only be made upon provision of a completed and signed handover decla-
ration.

WARRANTY OBLIGATIONS
Warranty Obligations
Save where otherwise provided for in the Sales Agreement, the duration of the warranty period is 1
year or 500 ha operation time, whichever is earlier. The duration of the period is counted from the
moment the machine/set is delivered to the client.
The Ziegler CORN CHAMPION GEN. III cornheader is a harvest front attachment for mounting to a forage
harvester / combine harvester and serves the harvesting of corn and other bulky forage crops. Any other form
of use is acknowledged as non-intended use. The manufacturer is not liable for any damage resulting from
this type of use.
This Warranty does not apply to:
- damage resulting from a malicious act,
- damage resulting from the Event of Force Majeure (e.g. floods, fires, effects of hostilities etc.),
- damage resulting from the use of non-original components, spare parts and auxiliary equipment,
- damage resulting from the unauthorized changes made by the end user in the machine structure or its com-
ponents,
- adjustments,
- consumables (lubricants),
- parts out of order due to natural wear and tear (rubber plates, bearings, chains, sprockets, gearwheels,
blades),
- damage resulting from accidental or intentional intrusion of foreign matter (rocks, branches, wires etc.) into
the moving parts of a cornheader (blades, chains, sprockets)

CONTENTS
CONTENTS Page
FOREWORD ....................................................................................................................................................12
INTRODUCTION....................................................................................................................................13
1.1 Intended use...........................................................................................................................................13
1.2 Validity....................................................................................................................................................13
1.3 Contact partner.......................................................................................................................................13
SAFETY .................................................................................................................................................14
2.1 Marking of information in the operating instructions...............................................................................14
2.2 Marking of the danger warnings.............................................................................................................14
2.3 Personnel qualification and training .......................................................................................................14
2.4 Dangers for failure to follow the safety information................................................................................14
2.5 Safety-conscious working.......................................................................................................................15
2.6 Safety and accident-protection regulations............................................................................................15
2.7 Attached devices....................................................................................................................................16
2.8 Drive shaft ..............................................................................................................................................16
2.9 Hydraulic system....................................................................................................................................17
2.10 Maintenance...........................................................................................................................................18
2.11 Unauthorized conversions and production of spare parts......................................................................18
2.12 Impermissible operation .........................................................................................................................18
2.13 Safety information on the machine.........................................................................................................18
2.14The meaning of the safety labels ...........................................................................................................19
TECHNICAL DATA AND DESIGNATION.............................................................................................20
3.1 Type plate...............................................................................................................................................20
3.2 Information for inquiries and orders........................................................................................................20
3.3 Intended use...........................................................................................................................................20
3.4 Technical data ........................................................................................................................................20
3.5 Overview of the machine........................................................................................................................21
INSTALLATION .....................................................................................................................................22
4.1 General transport....................................................................................................................................22
4.2 Unpacking the cornheader .....................................................................................................................23
4.3 Attaching the cornheader .......................................................................................................................25
4.4 Cornheader drive....................................................................................................................................26
4.5 Hydraulic connections ............................................................................................................................27
4.6 Fitting the divider tips..............................................................................................................................28
4.7 Adjusting the snapping plates ................................................................................................................28
4.8 Feeder chains.........................................................................................................................................29
4.9 Settings and reference dimensions........................................................................................................30
4.10 Snapping roller .......................................................................................................................................31
4.11 Chopper..................................................................................................................................................32