Ziegler Pickup ZPU User manual

Pickup ZPU / ZPU +
Date: 17.05.2023
Ziegler-Nr.: 12-054035A Vers.07 Pickup BTA EN

EG-Konformitätserklärung
Entspricht der EG-Richtlinie 2006/42/EG
EC Declaration of conformity
In accordance with the EC directive 2006/42/EC
Wir, ZIEGLER GmbH
We, Schrobenhausener Straße 56
D-86554 Pöttmes
Erklären in alleiniger Verantwortung, dass das Produkt
declare, and takes sole responsibility for declaring, that the product
Maschine: ZIEGLER Pickup
Modell: PICK UP
Typ: ZPU, ZPU +
ab Seriennummer: 4200000
auf das sich diese Erklärung bezieht, den einschlägigen grundlegenden Sicherheits- und Gesundheitsanforde-
rungen der EG-Richtlinie 2006/42/EG entspricht. Zur sachgemäßen Umsetzung der in den EG-Richtlinien ge-
nannten Sicherheits- und Gesundheitsanforderungen wurden insbesondere folgende Normen und technische
Spezifikationen herangezogen:
To which this declaration refers conforms with the applicable basic health and safety requirements of the EC
directive 2006/42/EC. The following standards and technical specifications were applied in order to fulfil the
health and safety requirements of the relevant EC directives:
EN ISO 12100 Safety of machines
EN ISO 4254-1 Agricultural machinery - Safety - Part 1
EN ISO 4254-5 Agricultural machinery - Safety - Part 5
EN ISO 4254-7 Agricultural machinery - Safety - Part 7
EN ISO 4254-12 Agricultural machinery - Safety - Part 12
EN 12965 Tractors and machinery for agriculture and forestry
EN 60204-1 Safety of machinery - Electrical equipment of machine Part 1
Bevollmächtigt zur Zusammenstellung der technischen Unterlagen ist der unterzeichnende Geschäftsführer.
The company officer authorized to compile the technical documentation is the Managing Director (signatory).
Dieses Zertifikat belegt, dass auch einzelne Anbauteile mit den grundlegenden Sicherheitsvorgaben (gemäß
der EU-Richtlinie 2006/42/EG) rechtskonform sind und bei der Montage an Mähdreschern und an anderen
Geräten mit dem CE-Zeichen gekennzeichnet werden dürfen.
This certificate furnishes proof of the conformity of individual attachment parts with the fundamental safety
specifications (in accordance with EU Directive 2006/42/EC) and may be assigned a CE mark when fitted to
combine harvesters and other devices.
Pöttmes, 01.01.2021______
Ort und Datum; Place and date Dipl. BW (FH) M. Ziegler
(Managing Director)

To guarantee the handover of the operating instructions to the end customer and the reseller.
Date of delivery ______________________________
Please a completed copy of this form to
ZIEGLER GmbH, Schrobenhausener Straße 56, D-86554 Pöttmes (Germany)
Address authorized stockist / importer
__________________________________________________
Company
__________________________________________________
Address
_______________________________________________________________________________________________________
Town / postcode Company stamp / date
Customer address
__________________________________________________
Name
__________________________________________________
Address
__________________________________________________
Post code
I hereby declare that I have purchased the machine / set specified below. I also confirm that I was presented with the operating
instructions upon delivery of the machine / set. I undertake to read these operating and installation instructions comprehensively
and carefully before use of the machine / set. Moreover, I undertake to commission and operate the machine / set in accordance
with their contents. I will also include these documents with the machine / set in the event of its resale and inform the buyer of the
obligation to pass on the instructions with the machine. I am aware that a guarantee claim can be made against ZIEGLER GmbH
only after ZIEGLER GmbH have received a completed and signed version of this declaration. Furthermore, I am aware that the
guarantee period begins with the date on which I took receipt of the machine / set, regardless of the date on which this declaration
was returned.
__________________________________________________ ________________________________________________
Machine / set type Machine / set no.
_______________________________________________________________________________________________________
Place / date Customer signature
Guarantee payments can only be made upon provision of a completed and signed handover decla-
ration.

CONTENTS
Page
FOREWORD ....................................................................................................................................................11
INTRODUCTION....................................................................................................................................12
1.1 Intended use...........................................................................................................................................12
1.2 Validity....................................................................................................................................................12
1.3 Contact partner.......................................................................................................................................12
SAFETY .................................................................................................................................................13
2.1 MARKING OF INFORMATION IN THE OPERATING INSTRUCTIONS...............................................13
2.2 MARKING OF THE DANGER WARNINGS...........................................................................................13
2.3 Personnel qualification and training .......................................................................................................13
2.4 Dangers for failure to follow the safety information................................................................................13
2.5 Safety-conscious working.......................................................................................................................14
2.6 Safety and accident-protection regulations............................................................................................14
2.7 Attached devices....................................................................................................................................15
2.8 Drive shaft ..............................................................................................................................................15
2.9 Hydraulic system....................................................................................................................................16
2.10 Maintenance...........................................................................................................................................17
2.11 Unauthorized conversions and production of spare parts......................................................................17
2.12 Impermissible operation .........................................................................................................................17
2.13 Safety information on the machine.........................................................................................................17
2.14 The meaning of the safety labels ...........................................................................................................18
TECHNICAL DATA AND DESIGNATION.............................................................................................19
3.1 Type plate...............................................................................................................................................19
3.2 Information for inquiries and orders........................................................................................................19
3.3 Intended use...........................................................................................................................................19
3.4 Technical data ........................................................................................................................................20
3.5 Overview of the machine........................................................................................................................20
INSTALLATION .....................................................................................................................................21
4.1 General transport....................................................................................................................................21
4.2 Unpacking the pickup.............................................................................................................................22
4.3 Pickup 3m: Mount the conveyor belt in the working position. ................................................................23
4.4 Pickup drive............................................................................................................................................25
4.5 Hydraulic connections ............................................................................................................................25
4.6 Electric plug............................................................................................................................................26
4.7 Pump ......................................................................................................................................................26
4.8 Motor ......................................................................................................................................................26
4.9 Conveyor belts........................................................................................................................................27
4.10 Tank and filter (combine harvesters with a mechanical reel drive)........................................................28
OPERATION ..........................................................................................................................................29
5.1 Test run ..................................................................................................................................................29

CONTENTS
10
5.2 Screw conveyor / feeder.........................................................................................................................30
MAINTENANCE AND CARE.................................................................................................................31
6.1 Accident protection / operating safety....................................................................................................31
6.2 Lubricants / general information / disposal.............................................................................................32
6.3 Maintenance / Care / Inspection.............................................................................................................33
6.4 Decommissioning and dismantling.........................................................................................................34
FAULTS AND TROUBLESHOOTING...................................................................................................35
OPTIONS ...............................................................................................................................................36
8.1 Protective grid.........................................................................................................................................36
8.2 Performance-Damping ...........................................................................................................................36
EXTRACTION TORQUE FOR SCREWS..............................................................................................37