Ziegler Soil Star ZSS User manual

Seedbed combination
Date: 30.05.2023
Ziegler-Nr.: 12-106719A Vers.00 Saatbettkombination BTA_EN

In order to guarantee the handover of the operating instructions to the end customer and the reseller.
Date of delivery: ______________________________
Please copy and send back completely filled to
ZIEGLER GmbH, Schrobenhausener Straße 56, D-86554 Pöttmes (Germany)
Address of official distributor / importeur
__________________________________________________
company
__________________________________________________
street
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zip / city company stamp / signature
address of customer
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name
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street
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zip / city
I hereby declare that I have purchased the machine / kit mentioned below. I also confirm that the operation instructions were handed
out to me upon delivery of the machine. I commit myself to read these operating instructions comprehensively and carefully before
commissioning the machine and to operate the machine in accordance with its content. Moreover, I commit myself to hand over the
operating instructions in the case of its resale and inform the buyer of his obligation to pass over the instructions with the machine.
I am aware that a guarantee claim can be made against ZIEGLER GmbH only after ZIEGLER GmbH has received a completed and
signed version of this declaration. Furthermore, I am aware that the guarantee period starts with the date of the machine’s / kit’s
transfer, regardless of the date the declaration was returned.
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Machine / kit type machine / kit number
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Guarantee payments can only be made with a completed and signed handover declaration!

Original
EG-Konformitätserklärung
Entspricht der EG-Richtlinie 2006/42/EG
EC Declaration of conformity
According to the directive of the EC 2006/42/EC
Wir, ZIEGLER GmbH
We, Schrobenhausener Straße 56
D-86554 Pöttmes
Erklären in alleiniger Verantwortung, dass das Produkt
Declare under our own responsibility that the product
Maschine: ZIEGLER Saatbettkombination / seedbed combination
Modell: Soil Star
Typ: ZSS
ab Seriennummer: 4200000
auf das sich diese Erklärung bezieht, den einschlägigen grundlegenden Sicherheits- und Gesundheitsan-
forderungen der EG-Richtlinie 2006/42/EG entspricht.
Zur sachgemäßen Umsetzung der in den EG-Richtlinien genannten Sicherheits- und Gesundheitsanforder-
ungen wurden insbesondere folgende Normen und technische Spezifikationen herangezogen:
to which this declaration refer are in conformity with the applicable basic safety and health requirements of
EC Directive 2006/42/EC.
In order to fulfil the safety and health requirements contained in the EC Directives, the following standards
and technical specifications have been taken into account:
EN ISO 12100 Sicherheit von Maschinen
EN ISO 4254-1 Landmaschinen Sicherheit Teil 1
EN ISO 4254-5 Landmaschinen Sicherheit Teil 5
EN ISO 4254-7 Landmaschinen Sicherheit Teil 7
EN ISO 4254-12 Landmaschinen Sicherheit Teil 12
EN 12965 Traktoren und Maschinen für die Land- und Forstwirtschaft
EN 60204-1 Sicherheit von Maschinen, elektrische Ausrüstung von Maschinen
Teil 1
Bevollmächtigt zur Zusammenstellung der technischen Unterlagen ist der unterzeichnende Geschäftsführer.
The company officer authorized for the compilation of the technical documentation is the Managing Director
(signatory).
Dieses Zertifikat belegt, dass auch einzelne Anbauteile mit den grundlegenden Sicherheitsvorgaben (gemäß
der EU-Richtlinie 2006/42/EG) rechtskonform sind und bei der Montage an Mähdreschern und an anderen
Geräten mit dem CE-Zeichen gekennzeichnet werden dürfen.
This certificate gives the right to declare on the conformity of partly completed equipment with the essential
safety stated in EU Directive 2006/42/EC in assembly with combine harvesters and to mark equipment with
CE mark.
Pöttmes, den 01.01.2021______
Ort und Datum; Place and date Dipl. BW (FH) M. Ziegler
(Geschäftsführe

CONTENT
9
FOREWORD ..........................................................................................................................................10
INTRODUCTION....................................................................................................................................11
2.1 Intended use....................................................................................................................................... 11
2.2 Contact partner.................................................................................................................................. 11
SAFETY .................................................................................................................................................12
3.1 Identification of advice in these operating instructions................................................................ 12
3.2 Identification of danger signals ....................................................................................................... 12
3.3 Personnel qualification and training ............................................................................................... 12
3.4 Dangers due to non-compliance with safety instructions ............................................................ 12
3.5 Safety conscious working ................................................................................................................ 13
3.6 Safety and accident-protection regulations.................................................................................... 13
3.7 Attached devices ............................................................................................................................... 14
3.8 Hydraulic system............................................................................................................................... 14
3.9 Maintenance....................................................................................................................................... 14
3.10 Unauthorized alterations and production of spare parts .......................................................... 15
3.11 Inadmissible modes of operation ................................................................................................ 15
3.12 Safety instructions on the machine............................................................................................. 15
3.13 The meaning of the safety labels................................................................................................. 16
TECHNICHAL DATA AND LABELLING...............................................................................................17
4.1 Type plate........................................................................................................................................... 17
4.2 Details for enquiries and orders ...................................................................................................... 17
4.3 Intended use....................................................................................................................................... 18
4.4 Technical data.................................................................................................................................... 18
4.5 Overview of the machine .................................................................................................................. 19
INSTALLATION .....................................................................................................................................20
5.1 Transport general .............................................................................................................................. 20
5.2 Hitching / unhitching the machine................................................................................................... 21
OPERATION ..........................................................................................................................................22
7. MAINTENANCE AND CARE.................................................................................................................25
7.1 Unauthorized...................................................................................................................................... 27
7.2 Lubrication plan................................................................................................................................. 28
7.3 Definition of terms............................................................................................................................. 28
7.2 Lubrication points ............................................................................................................................. 28
8. DISPOSAL .............................................................................................................................................29
9. TIGHTENING TORGUE FOR SCREWS ...............................................................................................30

FOREWORD
FOREWORD
Dear customer,
By purchasing this seedbed combination, you have decided for a high-quality ZIEGLER product.
As such, we should like to thank you for your expression of trust.
Please read this operating manual carefully before using the seedbed combination, so as to ensure
the best possible use of the machine.
Its contents have been structured in such a way as to provide comprehensive information about the
activities required in accordance with the technical operating sequence. It provides comprehensive
instructions and information pertaining to the maintenance and safe operation of the machine, safe
working methods, special precautionary measures and the additional accessories available. Compli-
ance with these instructions and information is vital to ensure the operational safety, reliability and
value-conservation of the seedbed combination.
Please note
This operating manual also refers to the seedbed combination as the “machine”.
Please note:
This operating manual represents a constituent part of the machine and must be stored in immediate
proximity to it.
Only ever operate the machine after full training and in compliance with the specifications of this oper-
ating manual.
It is imperative that you comply with the safety instructions.
Comply will all the applicable accident prevention regulations and all generally-recognized safety and
occupational medical regulations and the applicable highway code.
All the information, figures and technical specifications contained in this operating manual correspond
with the latest state of technology at the point of publication.
We reserve the right to make alterations to the design at any time and without the need to specify rea-
sons. Should this operating manual become completely or partially unusable, we will provide you with
a replacement. Please state the number on the previous page.
We wish the best of success with your Soli Star seedbed combination.
Ziegler GmbH

INTRODUCTION
INTRODUCTION
This operating manual contains basic instructions which require compliance during the operation and
maintenance of your machine. All personnel must read this operating manual before commissioning
and use of the machine. The manual is to be held accessible to personnel.
Do not just comply with the general safety instructions listed under this main safety heading, but also
the special safety instructions inserted under the other main points.
2.1 Intended use
An ideal seedbed is the basis for optimal plant development. Well-levelled and loosened soil over the
entire working width/depth, a high area coverage and low wear: this is what the new SOIL STAR seed-
bed combination from ZIEGLER stands for. The suspension of the individual fields in parallelogram
arrangement ensures an exact and uniform working depth. The SOIL STAR produces an ideal seedbed:
a coarse crumble on the surface, finer soil in the lower layer and good reconsolidation. Coarse clods of
earth and furrow slices are crushed by the crumbling rollers.
This operating manual is applicable to a seedbed combination 4,5m –7,5m.
2.2 Contact partner
Ziegler GmbH
Schrobenhausener Str. 56
D-86554 Pöttmes (Germany)
Tel: [phone] (switchboard)
Fax: [phone]
E-Mail: [e-mail]
Internet: www.ziegler-cultivation.com

SAFETY
12
SAFETY
3.1 Identification of advice in these operating instructions
The safety advice provided in these operating instructions which can cause danger to personnel in the
case of non-compliance is marked with general danger symbols:
3.2 Identification of danger signals
Danger!
DANGER! –Type and source of the danger!
Impact: Danger to life or of serious injuries.
➢Measures for danger prevention
Warning!
WARNING! –Type and source of the danger!
Impact: Injuries, serious damage to material.
➢Measure for damage limitation
Caution!
WARNING –Type and source of the danger!
Impact: Material damage
➢Measure for damage limitation
Please note
PLEASE NOTE –Type and source of the danger!
Impact: Economic use of the machine
➢Measures to be performed
Warnings placed directly on the machine always require compliance and are to be maintained
in a completely legible manner.
3.3 Personnel qualification and training
The machine may only be used, serviced and repaired by those who are familiar with it and have been
informed about the dangers involved. The area of responsibility, responsibility and monitoring of per-
sonnel have to be regulated clearly by the owner. Personnel lacking any requisite knowledge must be
trained and instructed. The owner has to ensure that the personnel has read and understood entirely
the specifications of the operating instructions.
Repair work not described in these operating instructions may only be performed by an authorized
specialized garage.
3.4 Dangers due to non-compliance with safety instructions
Non-compliance with the safety instructions can result in threats for persons environment, and the ma-
chine itself. In addition, it can result in loss of all liability cover.
Non-compliance can result in the following threats:
➢Threats to persons due to unsecured working areas
➢Failure of important machine functions
➢Failure of the prescribed methods of maintenance and repair
➢Threat of persons due to mechanical and chemical influences
➢Threat of the environment due to leakage of oil

SAFETY
13
3.5 Safety conscious working
The safety instructions, existing instructions to accident prevention as well as internal work and safety
instructions of the operator have to be considered.
The health and safety and accident-prevention regulations of the appropriate professional associations
are mandatory.
The safety information of the vehicle manufacturer must be adhered to as well as the relevant highway
code when driving on public highways (in Germany StVZO and StVO)
Be prepared for any emergencies. Maintain fire extinguishers and First-Aid kits within reach. Hold the
emergency numbers for medical and fire services available.
3.6 Safety and accident-protection regulations
➢In addition to the information contained in these operating instructions, comply with all the gener-
ally valid safety and accident-prevention regulations
➢Warning signs provide important information required for danger-free operation. Compliance
serves your safety.
➢Comply with all traffic regulations when using public highways.
➢Please ensure that you familiarize yourself with all the features and operating elements as well as
their function before commencing work. It is too late to do so whilst working!
➢Operating personnel should wear tightly fitting clothing. Avoid wearing any loose clothing.
➢Keep the machine clean in order to minimize the danger of fire.
➢Check the immediate surroundings before activating and commissioning (Children!) Ensure suffi-
cient visibility.
➢It is forbidden to ride on the working device and attachment during work.
➢Couple the devices as prescribed and only fix and secure to the prescribed equipment.
➢Bring the support equipment into the respective position during attaching and detaching
➢Pay special attention when coupling and uncoupling the disc harrows to or from the tractor.
➢Always couple the ballast weights to the intended attachment points in accordance with the speci-
fications.
➢Comply with the permissible axle loads, total weight and transport dimensions.
➢Check and install the transport equipment such as lighting, warning equipment and if necessary,
the safety equipment.
➢The actuation equipment (ropes, chains, rods etc.) of remote-controlled units must be installed in
such a way that they do not trigger unintended movements in all transport and working positions.
➢Bring the tractor into the prescribed state for road travel and lock in accordance with the relevant
specifications.
➢Never leave the driver's cab during work.
➢The travel speed must always be adapted to the surrounding conditions. Avoid sudden turning
manoeuvres during hill and valley travels as well as during transversal movements on slopes.
➢Handling steering and braking are influenced by the installation of the devices and the addition of
ballast weight. Ensure sufficient steerability and brake capacity!
➢Pay attention to the wide projection and / or the oscillating weight of the device when travelling on
curves!
➢Only ever operate the Seedbed combination once all safety equipment has been installed and are
in the protection positions!
➢Maintain safety equipment in a good state. Replace missing or damaged parts.
➢It is forbidden to remain in the work area.
➢Do not remain in the turning and pivoting area.
➢The hydraulic folding frame may only be actuated once there is no-one in the pivoting area.
➢Danger of crushing and shearing at remote-actuated parts (e.g. hydraulics)!
➢Before leaving the tractor, set down the Seedbed combination on the ground, engage the parking
brake, switch off the motor and remove the ignition key!
➢It is forbidden to remain between the tractor and Seedbed combination without the parking brake
and stop block being activated in order to stop the vehicle from rolling away!
➢Follow all the further safety information in the tractor’s operating instructions

SAFETY
14
3.7 Attached devices
➢Special attention must be paid when coupling and uncoupling the Seedbed combination to or from
the tractor!
➢The Seedbed combination may only be attached to the type of tractor intended for use.
➢By coupling machines to the front or rear of a tractor, the following aspects must not be exceeded
- permitted total tractor weight
- permitted tractor axle weight
- permitted tyre load of tractor tyres
➢Safeguard the tractor and machine against unintentional movement before coupling and uncoupling
the machine
➢When coupling and uncoupling the machine, move support devices (if available) into the appropriate
position (stability!)
➢By operating the support devices, a risk of injury from crushing and shearing points occurs.
➢Special attention must be paid when coupling and uncoupling the machine to the tractor! Crushing
and shearing points exist in the area around the coupling point between the tractor and the machine.
➢It is forbidden to remain between the machine to be coupled and the tractor while the tractor is ap-
proaching the machine!
➢Work on the Seedbed combination my only be performed with the motor switched off and the ignition
key removed. All control levers should be in neutral position and none of the hydraulic lines should
be under pressure.
➢Never perform work under a raised Seedbed combination.
➢The Seedbed combination must always be placed into the transport position for transport on public
streets. The lighting (if available) must be connected. Repair works, maintenance, cleaning work as
well as fault repair may only be performed with drive and engine stopped. Remove ignition key!
➢Liquids emerging under pressure (hydraulic oil) can penetrate the skin and cause serious injuries
which are not visible from outside. See a hospital immediately after injuries. Danger of infection!
➢Operating materials such as waste oils have to be disposed properly.
➢Repair work of the hydraulic installation can only be performed by special repair garages.
3.8 Hydraulic system
➢The hydraulic system is under pressure.
➢When connecting hydraulic cylinders and motors, ensure that you connect the hydraulic hoses in the
correct way!
➢Before performing any work on the hydraulic system, sink all hydraulically raised parts to the ground.
Set the hydraulics pressure-free on the tractor and device side.
➢When connecting the hydraulic hoses to the hydraulic connections of the chopper, make sure that the
hydraulics are depressurized on both sides.
➢Given hydraulic function connections between the tractor and the front attachment, ensure that the
coupling sleeves and plugs are marked in order to prevent incorrect operation. Swapping the connec-
tions of the opposite functions (e.g. raising and sinking) brings the DANGER OF ACCIDENT.
➢The hydraulic hose lines are subject to regular checks and replacement if damaged or worn. All re-
placement hose lines must meet the technical requirements of the device manufacturer.
➢Use suitable resources when searching for leakage in order to prevent.
➢Liquids emerging under pressure (hydraulic oil) can penetrate the skin and cause serious injuries.
Consult a doctor immediately after injuries. Danger of infection
➢Make sure that the hydraulic system has been depressurized and switch off the motor before per-
forming any work on the hydraulic system!
3.9 Maintenance
➢Repair, maintenance and cleaning work and the elimination of malfunctions should only be per-
formed once the drive has been switched off and the motor is at a standstill - Remove the ignition
key.
➢Test all nuts and screws for their tightness and tighten if necessary.
➢When performing maintenance work on the raised machine, make sure that it is secured with appro-
priate support elements.
➢Dispose oils, grease and filters correctly.
➢Always disconnect the electrical system from the power supply before commencing work.
➢If protection devices are subject to wear, regular checks and replacements have to be made.
➢When performing electrical welding work on the vehicle and connected devices, disconnect the
power supply via the battery main switch or the cable on the generator and pinch off the battery.
➢The spare parts must correspond at least to the manufacturer’s technical specifications. This is guar-
anteed by original ZIEGLER spare parts.
➢When replacing the cutting tools, use appropriate tools and wear suitable gloves!

SAFETY
15
➢Do not wash new machines with a steam jet or a high-pressure cleaner.
The coating requires c. three months to harden and could suffer damage.
3.10 Unauthorized alterations and production of spare parts
Alterations or changes of the machine are only permitted after consultation the manufacturer. ZIEG-
LER original spare parts and manufacturer-authorized accessories serve the machine’s security. Us-
ing other parts can invalidate the liability for the resulting consequences.
3.11 Inadmissible modes of operation
The operating safety of the machine is only guaranteed by its intended use in accordance with the
chapter “Introduction Intended use” of the operating instructions. The threshold values specified in the
data sheets must never be exceeded.
Do not apply extra ballast to the roller.
3.12 Safety instructions on the machine
The ZIEGLER front attachment device is equipped with all the necessary safety equipment. Not all
danger points on this machine can be secured entirely against function-loss. The corresponding safety
instructions, which point to the remaining residual dangers, are placed on the machine. The danger
instructions have been presented in the form of so-called warning symbols. The following section pro-
vides information about the position of these warnings.
The safety information on the machine warn against residual dangers. They consist of warning sym-
bols and work safety symbols. Please follow all the safety information. Safety instructions must always
be maintained in a clean and easily-legible state. Should the safety information suffer damage or
should get lost, order replacements from the supplier and install them on the intended locations. The
position and meaning are described in the following section.
DANGER! –Danger area of the machine
Impact. Danger to life or of serious injuries.
➢Replace damaged or illegible labels immediately.
➢Affix the corresponding safety labels to all repaired, replaced or oth-
erwise altered components.
➢Never use a high-pressure jet to clean areas to which a safety label
has been affixed.
➢Familiarize yourself with the meaning of the warning symbols. The
text next to it and the selected position for the labels provide infor-
mation for the special danger areas on the machine.

SAFETY
16
3.13 The meaning of the safety labels
Fig. 1
Danger of suffering
blows and crushing
between the rear end
of the tractor and the
machine when cou-
pling and uncoupling
the machine.
Only touch the ma-
chine components
once they have
reached a complete
standstill.
Read and comply with
the operating manual
and the safety instruc-
tions before commis-
sioning.
Exercise caution with
liquid issued under
high pressure. Comply
with the specifications
of the technical man-
ual.
Do not remain under
an unsecured sus-
pended load.

TECHNICHAL DATA AND LABELLING
TECHNICHAL DATA AND LABELLING
All the information, diagrams and technical specifications made in these operating instructions corre-
spond to the latest state of technology at the point of publication.
We reserve the right to make alterations to the design at any time and without the need to specify rea-
sons.
4.1 Type plate
Fig. 2
4.2 Details for enquiries and orders
Year of construction:
SN:
Type:
Retailer’s address:
Name:
Street:
City:
Phone.:
Cust. No. retailer:
The entire labelling has the status of an official document and may not be altered or changed beyond
recognition!
Should you have questions about the machine or when ordering spare parts, state the type label, serial
number and the year of construction of the corresponding machine. We recommend that you enter this
information in the fields above so as to ensure their availability.
Please note
ZIEGLER original spare parts and manufacturer-authorized accessories serve the security of the ma-
chine. The use of spare parts, accessories and other devices not produced, tested or authorized by ZIEG-
LER will result in loss of liability for the resulting damage.
Take the corresponding article numbers for the spare parts list.

TECHNICHAL DATA AND LABELLING
18
4.3 Intended use
The Seedbed combination may only be attached to tractors which are suitable for this purpose (comply
with the specifications of the operating permit of the carrier vehicle). It is exclusively to be used for
conventional agricultural operations (intended use): please consult the chapter Introduction “Intended
use”.
Any other form of use exceeding these specifications is classed as non-intended use. The manufacturer
is not liable for any damage resulting from this form of use. The risk is carried by the user alone.
Intended use includes compliance with the operating and maintenance conditions specified by the man-
ufacturer.
Unauthorized alterations made to the machine can exert a negative influence on its characteristics and
impair its orderly function. Unauthorized alterations release the manufacturer from any resulting liability
claims.
4.4 Technical data
All the information, figures and technical specifications contained in this operating manual correspond
with the latest state of technology at the point of publication.
We reserve the right to make alterations to the design at any time and without the need to specify rea-
sons.
Working width
tine
fields
power requirement
4,5 m
48
3
> 120 PS /HP
6 m
64
4
> 150 PS /HP
7,5 m
80
5
> 180 PS /HP

TECHNICHAL DATA AND LABELLING
4.5 Overview of the machine
Abb. 3
1 Centre frame
2 Cantilever right
3 Cantilever left
4 Tine field
5 Carrier frame
6 Support frame
7 Hydraulic cylinder
8 Stand
9 Crumbling roller
10 Clearing bar
Upper fig. Track eradicator tines*
Upper fig. Lighting*

INSALLATION / OPERATION
20
INSTALLATION
DANGER! –machine can tip!
➢Impact: Danger to life or of serious injuries.
➢Secure the machine correctly with tension belts
➢Ensure that the machine has a firm position and let it down slowly.
➢Ensure sufficient chain tension.
➢Switch off the motor and activate the lowering lock before commencing
any work on the machine
➢Persons are not allowed to remain in the danger zone
➢Use sufficient lifting gear
➢Follow the regulations for lifting gear
Caution! –Do not exceed permitted transport height!
Impact: material damage
➢Pay attention to transporting height when entering doors or crossing
bridges
5.1 Transport general
Fig. 4
Transporting the machine on the company
premises with a crane
Comply with the permissible dimensions and
weights
Block the lower link against lateral oscillation
Use only suitable lifting gear to perform the
transport.
Ensure that the machine has a steady
position!
Fig. 5
Transporting the machine by HGV
Secure the seedbed combination against falling
down using tie-down straps in accordance with the
locally-valid regulations.