ZIEHL-ABEGG RAE-2G User manual

RAE-2/4/7/9G
Transformer controls for voltage controllable 1 ~ motors
Connection for 5-level thermostat for automatic speed control
Operating Instructions
Keep for reference!
L-BAL-E283-GB 1928 Index 002 Part.-No.
english
D | GB | DK | E | F | I | PL | RU | S | ☞ www.ziehlabegg.com

Content
1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Structure of the operating instructions . . . . . . . . . . . . . . . . . . . . 3
1.2 Exclusion of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1 Explanations of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2 Requirements placed on the personnel / due diligence . . . . . . . 5
3 Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.2 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.3 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.4 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.5 Disposal / recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.2 Minimum space requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.3 Mains connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.4 Motor connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5 Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.2 Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.3 Dimensions [mm] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.4 Manufacturer reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.5 Service information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Operating Instructions RAE-2/4/7/9G
L-BAL-E283-GB 1928 Index 002 Part.-No.
2/11

1 General notes
Compliance with the following instructions is mandatory to ensure the functionality and
safety of the product. If the following instructions given especially but not limited for
general safety, transport, storage, mounting, operating conditions, start-up, mainte-
nance, repair, cleaning and disposal / recycling are not observed, the product may not
operate safely and may cause a hazard to the life and limb of users and third parties.
Deviations from the following requirements may therefore lead both to the loss of the
statutory material defect liability rights and to the liability of the buyer for the product that
has become unsafe due to the deviation from the specifications.
1.1 Structure of the operating instructions
Before installation and start-up, read this manual carefully to ensure correct use!
We emphasize that these operating instructions apply to specific units only, and are in
no way valid for the complete system!
Use these operating instructions to work safely with and on the device. They contain
safety instructions that must be complied with as well as information that is required for
failure-free operation of the device.
Keep these operating instructions together with the device. It must be ensured that all
persons that are to work on the device can refer to the operating instructions at any time.
1.2 Exclusion of liability
To allow for future developments, construction methods and technical data given are
subject to alteration. We do not accept any liability for possible errors or omissions in the
information contained in data, illustrations or drawings provided.
We accept no liability for damage caused by misuse, incorrect use, improper use or as a
consequence of unauthorized repairs or modifications.
2 Safety instructions
•Installation, electrical connection and commissioning to be carried out by trained
service personnel only. The specifications of the manufacturer or supplier, and
instructions relating to the equipment, should be rigidly adhered to. Failure to comply
with these conditions will invalidate the guarantee on our controllers and accessories!
•The 5 electrical safety rules must be observed!
•It is strictly forbidden for work to be carried out on any components while they are
connected to live voltage. The open equipment is protected to IP00. It is possible to
come into direct contact with dangerous voltages!
•The safe isolation from the supply must be checked using a two-pole voltage
detector.
•Cover neighbouring electrical equipment during installation work.
•During operation, the device must be closed or installed in a control cabinet. Fuses
may only be replaced by new ones and must not be repaired or bypassed. The data
for the maximum line fuse are to be considered absolutely (see Technical data). Use
only fuses specified in schematic diagrams.
•Never clean electrical equipment with water or similar liquids.
Operating Instructions RAE-2/4/7/9G General notes
L-BAL-E283-GB 1928 Index 002 Part.-No.
3/11

•The equipment is to be used solely for the purposes specified and confirmed in the
order. Other uses which do not coincide with, or which exceed those specified will be
deemed unauthorised unless contractually agreed. Damages resulting from such
unauthorised uses will not be the liability of the manufacturer. The user will assume
sole liability.
•During commissioning, unexpected and hazardous conditions can arise in the entire
installation due to defective adjustments, defective components or incorrect electrical
connections. Remove all persons and objects from the hazardous area.
•Any faults detected in the electric system/modules/operating equipment must be
corrected immediately. If these faults are not corrected, the device/system is poten-
tially very dangerous. The device/system must therefore not be operated when it is
faulty.
•Pay attention to smooth, low vibration running of the motor/fan, the appropriate
instructions in the drive documentation must be observed!
Attention!
Even after switching off, dangerous temperatures can still occur in and on the device.
Attention!
Automatically restart after a power failure or mains disconnection!
Information
A separate fault and performance monitoring-system with an alarm signal function is
necessary in order to prevent personal injuries and material damages during
malfunctions and in case the device fails. Substitute operation must be taken into
consideration!
2.1 Explanations of symbols
Safety instructions are highlighted with warning triangles and are depicted
according to the degree of hazard as follows.
Attention!
General hazardous area. Death or severe injury or significant property damage can
occur if the corresponding precautions are not taken!
Danger due to electric current
Danger by dangerous, electric voltage! Death or severe injury can occur if the
corresponding precautions are not taken!
Operating Instructions RAE-2/4/7/9G Safety instructions
L-BAL-E283-GB 1928 Index 002 Part.-No.
4/11

Information
Important additional information and advice for user.
2.2 Requirements placed on the personnel / due diligence
Persons entrusted with the planning, installation, commissioning and maintenance and
servicing in connection with the frequency inverter must have the corresponding qual-
ifications and skills for these jobs.
In addition, they must be knowledgeable about the safety regulations, EU/EC directives,
rules for the prevention of accidents and the corresponding national as well as regional
and in-house regulations. Personnel to be trained or instructed and apprentices are only
permitted to work on the device under the supervision of an experienced person. This
also applies to personnel undergoing general training. Comply with the legal minimum
age.
3 Product overview
3.1 Function
•Transformer control unit for speed control of voltage-controlled 1 ~ fans.
•In conjunction with a 5-level thermostat, the fan speed is automatically adjusted to
one of 5 levels. For operation with no minimum air rate, the connection of terminal “5”
is discontinued.
•Level 1...4 for manual adjustment (65 V - 135 V - 170 V - 230 V).
•On RAE-2/4/7G types, integrated in-line fuses for thermostat connection.
•On RAE-9G type, the fuses for the thermostat connection are not included in the
control unit. They must be fitted by the customer.
•Integrated status signal lamp.
•Additional voltage output 230 V (terminal L'/1) is activated, if fan runs at steps 1, 2, 3,
4 or 5. It could be used e. g. for a signal lamp or damper control (maximum load see
connection diagram).
Attention!
Automatically restart after a power failure or mains disconnection!
3.2 Maintenance
The device must be checked for soiling and, if necessary, cleaned in periodic intervals.
Operating Instructions RAE-2/4/7/9G Product overview
L-BAL-E283-GB 1928 Index 002 Part.-No.
5/11

3.3 Transport
•The device is packed ex factory to suit the transport method previously agreed.
•Always use the original packaging materials when transporting the device.
•Avoid shocks and impacts to the device during the transport.
•During manual handling the human lifting and carrying restrictions must be observed
and adhered to.
3.4 Storage
•The device must be stored in its original packaging in a dry and weather-proof room.
•Avoid exposure to extreme heat and cold.
•Avoid over-long storage periods (we recommend a maximum of one year).
3.5 Disposal / recycling
Disposal must be carried out professionally and in an environmentally friendly way in
accordance with the respective national legal stipulations.
"Separate the materials by type and in an environmentally friendly way.
"If necessary, commission a specialist company with the waste disposal.
4 Installation
4.1 General notes
Attention!
Mounting, electrical connection, and start-up operation may only be carried out by an
electrical specialist in accordance with electrotechnical regulations (e.g. EN 50110,
EN 60204, IEC 364)!
•The 5 electrical safety rules must be observed!
•Cover neighbouring electrical equipment during installation work.
•Before installation remove the device from the packing and check for any possible
shipping damage! Start-up is not allowed in the case of transport damage!
•At a weight greater than 25 kg for men / 10 kg for women, the device should be lifted
out by two persons (according to REFA). The values may differ from country to
country.
•Wear safety shoes and gloves for handling!
•Assemble the device on a clean and stable base. Do not distort during assembly! Use
the appropriate mounting devices for proper installation of the unit!
•Do not mount equipment on vibrating base!
•Do not allow drilling chips, screws and other foreign bodies to reach the device
interior!
•The device should be installed in a location where it will not be disturbed, but at the
same time can be easily accessed!
Operating Instructions RAE-2/4/7/9G Installation
L-BAL-E283-GB 1928 Index 002 Part.-No.
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•Depending on the housing model use supplied stoppers for cable inlets, cut off
necessary cable inlets respectively to the cable diameter. Or alternative use cable
inlet for cable glands. Any cable ducts openings not used must be sealed!
•The required protective earth connection is established using screws between the
housing parts in metal terminal space covers and housing casings. Commissioning is
only permissible after these screws have been properly attached!
•Metal screwed-connections are not permitted in plastic housing parts because there
is no potential equalization.
•Care must be taken to avoid direct radiation from the sun!
•The device is designed for vertical installation (bottom cable inlet). A horizontal or
reclined installation is only permissible after technical release of the manufacturer!
•Be sure to observe proper heat dissipation (see Technical data, heat dissipation).
4.2 Minimum space requirement
In order to ensure sufficient ventilation of the device, clearance on all sides of at least
50 mm has to be maintained to the housing walls, switch cabinet doors, wiring ducts, etc.
The same clearance applies to the installation of several devices next to each other.
When installing several devices on top of each other, the danger of reciprocal heating
exists. This layout is only then permissible when the air suctioned from the upper unit
does not become warmer than the permissible ambient temperature (see Technical
data). I.e., a correspondingly larger clearance or thermal shielding is required.
4.3 Mains connection
The mains connection is made at the terminals: PE, L1, N. In this regard, it is essential to
ensure that the mains voltage lies within the allowable tolerance specifications (see
technical data and rating plate affixed to the side).
The mains voltage must comply with the EN 50160 quality characteristics and the
defined standard voltages in IEC 60038!
Danger due to electric current
The integrated autotransformer is not short-circuit-proof; it is essential to note the size of
the internal fuse and the maximum prefuse (see technical data)!
Operating Instructions RAE-2/4/7/9G Installation
L-BAL-E283-GB 1928 Index 002 Part.-No.
7/11

4.4 Motor connection
The motor leads are connected to the terminals: PE, U1, U2. Several fans can be
connected to the controller - the maximum total current of all motors must not exceed the
current rating for the controller.
Information
Motor thermostats cannot be connected to these controller. I.e. a separate motor
protection is required. We cannot under any circumstances accept liability for damage to
the motors which do not have the required motor protection. It is recommended that
every fan is equipped with a separate motor protection unit e.g. type S-ET10!
5 Enclosure
5.1 Technical data
Line voltage: 1 ~ 230 V (-15 % / +10 %), 50/60 Hz
Max. ambient temperature: 40 °C
Output voltages: 65 V - 110 V - 135 V - 170 V - 230 V
Type Part-No. Rated current
[A]
Max. line fuse
[A]
Max. heat dissi-
pation approx.
[W]
Weight
[kg]
Housing protec-
tion
RAE-2G 302067 2.0 T 4 20 3.3 IP54
RAE-4G 302068 4.0 T 6 30 4.55 IP54
RAE-7G 302069 7.0 T8 40 6.05 IP54
RAE-9G 302061 9.0 T16 50 10.5 IP54
Operating Instructions RAE-2/4/7/9G Enclosure
L-BAL-E283-GB 1928 Index 002 Part.-No.
8/11

5.2 Connection diagram
SR146K01
06.09.2017
RAE-2/4/7G
N L1PE
Netz
Line
1 ~ 230 V 50/60 Hz
L1N
M
1 ~
U1 U2PE
1 ~ Motor
ohne Thermostatschalter
without thermostats
2
U1 U2 1 2
Kontaktbelastung
Contact rating
max. AC 230 V 0,5 A
L
4
1
3
5
123456
q>
SRE5
5-Stufenthermostat
5 Step thermostat
F1 F2 F3 F4 F5
34567
AC 65...230 V
RAE-2G F1...F5 T2A Ø5x20 mm
RAE-4G
RAE-7G
F1...F5
F1...F5
T4A
T8A
Ø5x20 mm
Ø5x20 mm
Bemessungsstrom der internen Sicherung nicht überschreiten!
Do not exceed the rated current of the internal fuse!
1 Line 1 ~ 230 V, 50/60 Hz
2 1 ~ Motor without thermostats
3 5-step thermostat
4 Contact rating 230 V AC max. 0,5 A
5 Do not exceed the rated current of the internal fuse.
SR146K03
06.09.2017
RAE-9G
N L1PE
Netz
Line
1 ~ 230 V 50/60 Hz
L1N
M
1 ~
U1 U2PE
1 ~ Motor
ohne Thermostatschalter
without thermostats
2
U1 U2 1 2
Kontaktbelastung
Contact rating
max. AC 230 V 1 A
L
5
1
3
4
123456
q>
SRE5
5-Stufenthermostat
5 Step thermostat
3 4 5 67
AC 65...230 V
Sicherungen sind nicht im Steuergerät enthalten.
Diese müssen bauseits angebracht werden.
Fuses are not included in the controller.
These must be installed construction side.
1 Line 1 ~ 230 V, 50/60 Hz
2 1 ~ Motor without thermostats
3 5-step thermostat
4 Fuses are not included in the control unit. They must be fitted by the customer.
5 Contact rating 230 V AC max. 1 A
Operating Instructions RAE-2/4/7/9G Enclosure
L-BAL-E283-GB 1928 Index 002 Part.-No.
9/11

5.3 Dimensions [mm]
RAE-2/4/7G (RAE-9G)
Operating Instructions RAE-2/4/7/9G Enclosure
L-BAL-E283-GB 1928 Index 002 Part.-No.
10/11

5.4 Manufacturer reference
Our products are manufactured in accordance with the relevant international regulations.
If you have any questions concerning the use of our products or plan special uses,
please contact:
ZIEHL-ABEGG SE
Heinz-Ziehl-Straße
74653 Künzelsau
Telephone: [phone]
Telefax: [phone]
[e-mail]
http://www.ziehl-abegg.de
5.5 Service information
If you have any technical questions while commissioning or regarding malfunctions,
please contact our technical support for control systems - ventilation technology.
phone: [phone]
Email: [e-mail]
Our worldwide contacts are available in our subsidiaries for deliveries outside of Ger-
many, see www.ziehl-abegg.com.
Operating Instructions RAE-2/4/7/9G Enclosure
L-BAL-E283-GB 1928 Index 002 Part.-No.
11/11