ZIEHL-ABEGG ECblue Series User manual

ECblue
Motor size B (IP54)
Quick Start Guide
Detailed Assembly instructions on www.ziehl-abegg.com
Content
1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Structure of the short operating instructions . . . . . . . . . . . . . . . . . . 3
1.3 Exclusion of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Improper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3 Explanations of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3 Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1 Application operational area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2 Transport, storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.3 Disposal / recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.2 Connecting lead, position terminal compartment . . . . . . . . . . . . . . 9
4.3 Installation of axial fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.3.1 Fans design A, D, K, S and W (without nozzles) . . . . . . . . . . 10
4.3.2 ZAplus fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.4 Mounting of centrifugal fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.5 Mounting the motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5 Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.1 Version with connection cables . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
L-BAL-F055-GB 1634 Index 004 Part.-No. 00700561-GB
english
BRA | CZ | D | DK | E | F | FIN | GB | H | I | LT | NL | P | PL | RU | S | SK | TR | VRC | ☞ www.ziehlabegg.com

5.2 Version without connection cables . . . . . . . . . . . . . . . . . . . . . . . 13
5.3 Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6 Diagnostics / Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7 Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7.2 EC Declaration of Incorporation . . . . . . . . . . . . . . . . . . . . . . . . . 21
7.3 Manufacturer reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
7.4 Service information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
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1 General notes
1.1 Validity
This document is valid for motors and fans of the ECblue series.
Motor size: B (90), protection class of motor IP54.
The used motor size is recognisable from the type designation (
rating plate).
Examples for type designations with motor size B 90
Motors Type Axial fans type Centrifugal fans type
MK090 -_ I _ . _ _ . _ _ F _ _ _ _-_ I _. B _._ _ _ _ RH _ _ _-_ I _. B _._ _
GR _ _ _-_ I _. B _._ _
ER _ _ _-_ I _. B _._ _
In the case of fans with the quality mark (
rating plate), please note the related
specifications depending on the application location.
1.2 Structure of the short operating instructions
Attention!
This Quick Start Guide contains basic information on safety, use, installation and
commissioning.
This document does not supersede the detailed assembly instructions available for
downloading on our homepage. The further information contained therein must be
observed!
To download the Assembly Instructions, go to www.ziehl-abegg.-
com and enter the drawing number of the download version.
search key
L-BAL-F055D
1.3 Exclusion of liability
Concurrence between the contents of these assembly instructions and the described
hardware and software in the device has been examined. It is still possible that non-
compliances exist; no guarantee is assumed for complete conformity. To allow for future
developments, construction methods and technical data given are subject to alteration.
We do not accept any liability for possible errors or omissions in the information con-
tained in data, illustrations or drawings provided.
ZIEHL-ABEGG SE is not liable for damage due to misuse, incorrect use, improper use
or as a consequence of unauthorized repairs or modifications.
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2 Safety instructions
This chapter contains instructions to prevent personal injury and property damage.
These instructions do not lay claim to completeness. In case of questions and problems,
please consult our company technicians.
Information
Mounting, electrical connection, and start-up operation may only be carried out by an
electrical specialist in accordance with electrotechnical regulations (e.g. EN 50110 or
EN 60204)!
Danger due to electric current
•It is generally forbidden to carry out work on electrical live parts. Protection class of the
device when open is IP00! It is possible to touch hazardous voltages directly.
•The safe isolation from the supply must be checked using a two-pole voltage
detector.
•The rotor is not protected against indirect contact neither by supplementary or
reinforced insulation nor by connection to safety-earth in accordance with EN 60204-
1, therefore the system constructor must provide protection by enclosure in
accordance with EN 61140 before the motor is connected to a power source. This
protection can be achieved for example by a guard grille (
Product overview:
Application operational area and Mounting: General notes).
•When the motor runs independently due to air flowing through or if it continues to run
down after being turned off, dangerous voltages of over 50 V can arise on the motor
internal connections through operation of the generator.
•Even after disconnecting the mains voltage, life-threatening charges can appear
between the protective ground “PE” and the mains connection.
•The protective earth is conducting high discharge currents (dependent on the
switching frequency, current-source voltage and motor capacity). Earthing in
compliance with EN specifications shall therefore be observed even for testing and
trial conditions (EN 50 178, Art. 5.2.11). Without earthing, dangerous voltages can be
present on the motor housing.
Waiting period at least 3 minutes!
•Through use of capacitors, danger of death exists even after switching off the device
through directly touching the energized parts or due to parts that have become
energized due to faults.
•The controller housing may only be removed or opened when the power line has been
switched off and a period of three minutes has elapsed since switching it off.
Attention!
•During commissioning, unexpected and hazardous conditions can arise in the entire
installation due to defective adjustments, defective components or incorrect electrical
connections. Remove all persons and objects from the hazardous area.
•Before first-time start-up, check the following:
1. Installation and electrical connection have been properly completed?
2. Has any leftover installation material and other foreign material been removed
from the fan area?
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3. That safety devices -if necessary- are mounted (EN ISO 13857)?
4. The impeller is out of reach?
5. Are the condensation water drains holes open or respectively closed according
to the suitable installation position?
6. Connection data complies with the specifications on the rating plate?
•Commissioning may only take place if all safety instructions have been checked and
danger can be excluded.
–Check for quiet, low vibration operation. Strong vibrations due to erratic operation
(unbalanced), e.g. caused by transportation damage or improper use, can lead to
failure.
–A-rated sound power levels of over 80 dB(A) are possible, see product catalogue.
–Check for mechanical vibrations after installation into the system. If the tolerances
according to ISO 10816-1 are exceeded, it is possible to exclude certain speed
ranges (
Motor Setup or add-on module).
–Check the direction of rotation (
rotation direction arrow on the fan blade,
impeller base plate or on the fan housing).
•Maintenance work may only be carried out by suitably qualified personnel.
"Before working on the fan, this must be disconnected from the power supply
and secured against switching back on!
"No maintenance work at running fan!
"Wear safety shoes and gloves for handling!
"Please observe the safety regulations and the worker´s protection rules by all
maintenance and service work (EN 50 110, IEC 364).
Attention, automatic restart!
•The fan / motor may switch on and off automatically for functional reasons.
•After power failure or mains disconnection an automatic restart of the fan takes place
after voltage return!
•Wait for the fan to come to a complete standstill before approaching it!
•The exterior rotor turns during operation of the external rotor motor!
Danger of being sucked in!
Do not wear loose or hanging clothing, jewellery, etc., tie together long hair and cover it.
Attention, hot surface!
Temperatures of above 85 °C can occur on the motor surfaces, especially on the
controller housing!
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2.1 Intended use
Attention!
•The fans are only intended for the conveyance of air or mixtures similar to air.
•Any other use above and beyond this is considered not for the intended purpose
unless agreed otherwise by contract. The manufacturer will not be liable for any
damage resulting from this. The individual or company using it bears the sole risk.
•Do not connect built-in fans to open flue pipes of gas and other firing devices.
•Built-in fans with VDE approval (see rating plate) are designed to be installed inside
devices and are not suitable for the direct mains connection.
•Reading these document and complying with all contained instructions -especially the
safety notifications contained therein -are considered part of intended use.
•To consider is also the documentation of attached components.
2.2 Improper use
Improper use / reasonably foreseeable misuse
•Conveyance of aggressive and explosive gaseous media.
•Use in areas at risk of explosion for conveying gas, mist, vapours or mixtures of the
above.
•Transfer of solids or solids content in the transfer medium.
•Operation with iced up fan impellers.
•Conveyance of abrasive or adhesive media.
•Conveyance of liquid media.
•Use of the fan and add-on parts (e.g. safety grille) as a resting surface or climbing aid.
•Fans are not designed for walking on even with an additive diffusor attachment
(retrofit kit)! Do not climb onto fans without suitable aids.
•Unauthorised constructional modifications to the fan.
•Operation of the fan as a safety component or for the performance of safety-relevant
functions in the sense of EN ISO 13849-1.
•Blocking or braking of the fan by inserting objects.
•Loosening of fan blade, impeller and balancing weight.
•All applications not listed in the intended use.
Not the manufacturer, rather the operator of the frequency inverter is liable for any
personal harm or material damage arising from non-intended use.
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2.3 Explanations of symbols
Safety instructions are highlighted with warning triangles and are depicted
according to the degree of hazard as follows.
Attention!
General hazardous area. Death or severe injury or significant property damage can
occur if the corresponding precautions are not taken!
Danger due to electric current
Danger by dangerous, electric voltage! Death or severe injury can occur if the
corresponding precautions are not taken!
Information
Important additional information and advice for user.
3 Product overview
3.1 Application operational area
The fans / motors are not ready-for-use products, but conceived as components for
ventilation systems (type designation see rating plate).
The fans may not be operated until they are installed in line with their intended use. The
supplied and certified guard grille of ZIEHL-ABEGG SE fans is designed in accordance
with DIN EN ISO 13857 Table 4 (from the age of 14 up). In the event of deviations,
further structural protective measures must be taken for safe operation.
3.2 Transport, storage
Attention!
•Observe the weight specifications (see rating plate) and the permissible carrying
loads of the means of transport.
•Wear safety shoes and gloves for handling!
•Transport the fan(s) either in the original packaging or, in the case of larger fans, on
the dedicated transportation fixtures.
–axial fans: holes drilled in support arms, wall ring plates and motor block
–centrifugal fans depending on type: holes drilled in the housing flange, motor block,
fastening brackets and support plates,
•Do not transport the fan by the connecting cable!
•Avoid shocks and impacts to the device during the transport.
•Avoid extreme humidity, heat or exposure to cold (see Technical Data).
•Watch out for possible damage to the packaging or fan.
•Radial impellers, fans with scroll RG.., RD.. or built-in fans type ER../GR.. are
generally delivered on europallets, and can be transported using lift trucks.
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•Fix pallets during transport.
•Do not stack pallets.
•Only handle with suitable hoisting gear.
•Design RG.. / RD.. / ER.. / GR.. : Fan unit may only be lifted and transported when
using a suitable hoisting device (load spreader). Ensure sufficient cable or chain
length.
•Position the lifting beam transversely to the motor axis. Pay attention to adequate
width of the lifting beam.
•Never stand underneath the suspended fan because defective transport equipment
could cause death.
•Store the fan / motor in the original packaging in a dry area protected from the weather
and protect it from dirt and weather until final installation.
•Avoid prolonged storage; we recommend a maximum of one year (consult the
manufacturer before starting if stored for longer).
•Inspect the bearing for proper operation prior to installation.
–Recommendation: Turn the impeller evenly by hand to avoid jamming and
damaging the bearing.
3.3 Disposal / recycling
Disposal must be carried out professionally and in an environmentally friendly way in
accordance with the respective national legal stipulations.
"Separate the materials by type and in an environmentally friendly way.
"If necessary, commission a specialist company with the waste disposal.
4 Mounting
4.1 General notes
Attention!
•Check the fan for damage, e.g. cracks, dents or damage to the electric cables, before
assembly. Start-up is not allowed in the case of transport damage!
•Mounting is only to be undertaken by trained service personnel. The system
manufacturer or the machine builder and/or the user is responsible that the inherent
installation and security information are harmonized with the valid standard and
guidelines (EN ISO 12100 / 13857).
•Wear safety shoes and gloves for handling!
•Lift the fan out of the packaging with a lifting gear (lifting beam). Attachment points are
solely the holes on the housing flange, motor bed, support plate, motor suspensions,
fastening brackets and any crane eyes of the fan (depending on the shape of the fan).
•The chain/rope may not touch the impeller and the possibly mounted frequency
inverter when lifting with the lifting beam, otherwise damage is possible.
•At a weight greater than 25 kg for men / 10 kg for women, the fan should be lifted out
by two persons (according to REFA). The values may differ from country to country.
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•Prior to installing the fan, it is to be checked whether the safety zone as per EN ISO
13857 and in household appliances as per EN 60335 are met. If the installation height
(danger zone) above the reference level is greater than or equal to 2700 mm and is
not reduced by auxiliary means such as chairs, ladders, work platforms or bases on
vehicles, a guard grille against accidental contact is not necessary at the fan.
•If the fan is located in danger zone, then the manufacturer or operator shall ensure
that hazards shall be prevented by appropriare protective constuctions which meet
the requirements to EN ISO 13857.
•Protective measures must be taken against falling parts when mounting with a
hanging rotor.
•The custom designs must suit the prevailing conditions.
•Tighten the fastenings with the specified torques.
•Do not allow drilling chips, screws and other foreign bodies to reach the device
interior!
•Any use below -10 °C is dependent on not being subjected to unusual, sudden or
mechanical loads or stresses on the material (min. ambient temperature
Technical
data).
•Corrosion is possible at the cutting edges on sendzimir galvanised parts.
•Before the first switch-on, remove any items that may be present (borings, screws and
other foreign objects) from the intake area - risk of injury from any objects that may fly
out!
4.2 Connecting lead, position terminal compartment
Information
In demanding environments (wet areas, open air installation) all connections must
incorporate water drainage curves. To ensure that water cannot penetrate through to the
controller housing from the connections install a terminal box lower than the fan.
In vertical mounting (installation position “H” motor shaft horizontal), install the fan for
protection ahainst penetrating moisture with the terminal compartment vertically
downwards (up to max. 30° lateral inclination).
Optimum heat dissipation of the power loss resulting in the device is achieved in this
position (
Diagnostic/ Faults / Temperature Management).
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4.3 Installation of axial fans
4.3.1 Fans design A, D, K, S and W (without nozzles)
For attachment to fixed motor flange use screws with property class 8.8 or A2-70
(stainless steel) to EN ISO 4014 and provide with suitable screw locking.
Permissible tightening torques M
A
Thread size M6 M8
Property class 8.8, friction coefcient µges 0.12 9.5 Nm 23 Nm
Stainless steel A2-70, friction coefcient µges
0.12 7 Nm 17 Nm
Screw penetration ≥ 1.5 x d ≥ 1.5 x d
When using screws with different friction values or strength classes, different tightening
torques may be necessary.
4.3.2 ZAplus fans
ZAplus fans Type ZN: When mounting ZAplus, ensure plastic-compliant connectors.
If flat washers as per EN ISO 7089 or DIN125 are used for fastening, a permissible
torque for Strength class 8.8 and a frictional value μtot 0.12 of M8 12 Nm / M10
24 Nm / M12 40 Nm is recommended.
Since the concrete bolt or screw varies by customer unit, these recommendations must
be checked for each respective situation.
Tighten the grate connector with 6 Nm torque.
Secure the cable covering against loss after connecting the motor by securing with 2
cable ties.
For a version with a square rear wall (design Q), removal of this square plastic plate is
prohibited.
4.4 Mounting of centrifugal fans
For attachment to fixed motor flange use screws with property class 8.8 to EN ISO 4014
and provide with suitable screw locking.
Permissible tightening torques M
A
Thread size M6
Property class 8.8, friction coefcient µges 0.12 9.5 Nm
Screw penetration ≥ 1.5 x d
When using screws with different friction values or strength classes, different tightening
torques may be necessary.
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4.5 Mounting the motor
Motors design MK
Fastening to fixed motor flange
(assembly of axial fans / fans of design A, D ..) and
(assembly of radial fans of design RH).
•If the motor is used to drive fan impellers or other components, please note the
maximum permissible speeds of the impeller or the component to be driven.
•The max. permissible mass of the impeller ort he component to be driven must be
inquired from and confirmed in writing by ZIEHL-ABEGG.
Design K (with rotor flange) or D (with offset rotor flange) as a drive for fans:
•During assembly of the fan impellers or other components, no inadmissible force may
be applied to the motor bearing.
•Centre the fan impeller accurately and mount without tension on the rotor flange, the
fan wheel must lie flat.
•Use suitable screws for fastening the fan impeller on the rotor flange and fit as
suitable screw lock.
•Every screwing case must be tested for suitability.
•The permissible area pressing of the rotor flange may never be exceeded (depending
on the contact surface).
•Too great a screw overhang is not permitted and can lead to scraping or blocking of
the rotor on the fixed motor flange.
•Motors are not balanced as standard, a complete balancing with mounted fan impeller
is necessary. The balancing must be done on the fan impeller. The pertinent regu-
lations must be observed.
Permissible tightening torques M
A
Thread size M6
Property class 8.8, friction coefcient µges 0.12 9.5 Nm
Screw penetration ≥ 1.0 x d
Max. permissible screw overhang 1.0 mm
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5 Electrical installation
5.1 Version with connection cables
In versions with connecting lead the connection is made to the colour coded wires.
Do not loosen the safety screws from the housing!
i_1360-402
28.08.2013
The bands around the cables show national colour
codes which may be available on the field side.
For line and relay: hose cable 5 x 1.0 mm
2
(18 AWG) comparable LiYY-JB
BN
BU
GNYE
WH
WH
length approx. 0.6 m *
brown L1
Lineblue N
green-yellow PE
white 11 Relay
white 14 K1
For control: hose cable 7 x 0.34 mm
2
(22 AWG) comparable LiYY-OB
BK
WH
BN
BU
YE
GN
RD
length approx. 0.6 m *
brown B (D-) MODBUS (RS-485)
black A (D+) MODBUS (RS-485)
white A1 OC Out Status (Tacho)
green D1 Digital In 1
yellow E1 Analog In 1
blue GND
red 10V DC Out
* The lead length can vary according to the version.
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5.2 Version without connection cables
29.08.2013
v_anchluss_ecblue_B.vsd
1
2
4 5
6
3
1 Cover for terminal compartment
2 Cable glands (2 x M16)
seal insert with two holes 5 mm for two cables applicable if necessary
3 Do not loosen the safety screws from the housing!
4 Connection control system
5 Connection alarm relay and mains connection
6 Status LED
Procedure:
1. Remove the cover from the terminal compartment for the connection.
2. Both cable entry points are in a sealed condition at delivery.
–Turn in cable gland until seal breaks.
–Unused entry points must be sealed!
3. When using the seal insert for two cables it is not permissible to use the corre-
sponding cable gland with only one cable.
4. Insert and connect cables properly and ensure tightness of the cable glands.
5. Attach connection cover again carefully in correct position before start-up.
Attention!
•Temperatures up to 80 °C can be present on the controller housing.
•To connect, always use heat resistant wires or, as an alternative, silicon tubes.
•Only use lines which can guarantee a permanent seal around the cable glands
(pressure-resistant, dimensionally-stable, round-centred jacket; e.g. by means of
gusset filling)! Lines with filling fleece are not permissible because moisture can
penetrate due to the capillary effect!
•Make absolutely sure that different connections do not come into contact (e.g. by
splaying or loose connecting wires).
•Remants from installation and foreign object may not remain on the inside!
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Connection data of terminals
Terminal Line, relay Modulation
Stripping length 10 mm 10 mm
Conductor cross-section rigid min. 0.2 mm
2
0.2 mm
2
Conductor cross-section rigid max. 4 mm
2
1.5 mm
2
Conductor cross-section flexible min. 0.2 mm
2
0.2 mm
2
Conductor cross-section flexible max. 2.5 mm
2
1.5 mm
2
Conductor cross section flexible with
wire end ferrule without plastic
sleeve min.
0.25 mm
2
(stripping length 8 mm) 0.25 mm
2
(stripping length 8 mm)
Conductor cross section flexible with
wire end ferrule without plastic sleeve
max.
2.5 mm
2
(stripping length 8 mm) 1.5 mm
2
(stripping length 8 mm)
Conductor cross section flexible with
wire end ferrule with plastic
sleeve min.
0.25 mm
2
(stripping length 8 mm) 0.25 mm
2
(stripping length 8 mm)
Conductor cross section flexible with
wire end ferrule with plastic sleeve
max.
1.5 mm
2
(stripping length 8 mm) 0.75 mm
2
(stripping length 8 mm)
Conductor cross-section
AWG/kcmil min.
24 24
Conductor cross-section AWG/kcmil
max.
12 16
The data refer to the connection possibilities of the terminals. The necessary conductor cross section must
be dimensioned according to the respective prevailing conditions.
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Push-In Terminals
Rigid conductors and conductors with wire end ferrules can be plugged
directly into the terminal without tools.
Permissible tightening torques M
A
Thread size Tightening
torque M
A
Remarks
Cable gland M16 2.5 Nm Sealing area: cable diameter 4…10 mm
Cover for terminal com-
partment 4.0 2.5 Nm
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5.3 Connection diagram
A1
10V GND E1 D1 11 14
Open-Collector Out
DC Out
Analog In
Digital In
ECblue (_ _ _ _ _-_I_.B_._ _ _ _) (_ _ _ _ _-_I_.D_._ _ _ _)
EMUN19K0
24.09.2013
K1
max. AC 250 V 2 A
Signal
0...10 V
+
Signal PWM
f = 1...10 kHz
8
7 6
2
10 kΩ
10 kΩ
10 V
GND
E1
E1
GND
15...28 V
+
-
L1NPE
RD BU YE GN WH BK BN WH WH GNYE BU BN
Netzspannung Leistungsschild
Line voltage Rating-plate
1
A
(D+)
B
(D-)
9
MODBUS (RS-485)
4 3
5
10 V
E1
1 Line voltage rating plate
2 Relay output for fault indication (contact rating max. AC 250 V 2 A)
3 MODBUS (RS-485) interface
4 Open-Collector Output Status / Tacho (I
max
20 mA)
5 Digital input for enable (R
i
approx. 2 kΩ)
6 Input for speed setting by 0...10 V signal / potentiometer (R
i
> 100 kΩ)
7 Voltage supply 10 V DC (I
max
50 mA)
8 Speed setting by PWM signal (f 1...10 kHz)
9 Version with connection cables
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Terminal Function / connection
L1, N, PE Mains connection (observe the line voltage indicated
rating plate).
11, 14 Relay output “K1” for fault indication.
*
•For operation the relay is energized, connections “11” and “14” are
bridged. For fault the relay is de-energized (
Diagnostics / faults).
•When switching off via enable (D1 Digital In 1), the relay remains
energized.
Information
After switching on the line voltage, an initialisation time of a maximum
7.5 seconds is required for the device's electronics to be operational.
Subsequently, a reliable status message will be possible. If no malfunction
is detected, the relay will be energised after the initialisation time.
A (D+), B (D-) MODBUS (RS-485) interface for programming by terminal or communica-
tion by MODBUS-RTU.
A1, GND Open-Collector pulse output for status display or speed display.
D1, +10V Digital input for enable.
*
•Device “ON” for closed contact.
•Controller “OFF” with opened contact.
E1, GND Analog input for setting speed via 0 - 10 V or PWM signal
*
10V Voltage supply for speed setting by 10 kΩ potentiometer.
* Function for standard factory setting, different presetting possible.
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6 Diagnostics / Faults
Status output with flashing code
22.06.2012
v_flash_expl_red_1_x.VSD
3 x
2 x
ON
OFF
4 x
5 x
6 x
1 x
LED Code Relays K1* Cause
OFF de-energized, 11 - 14 interrupted No line voltage
ON energized, 11 - 14 bridged Normal operation without fault
1 x energized, 11 - 14 bridged No enable OFF
2 x energized, 11 - 14 bridged Temperature management active
3 x de-energized, 11 - 14 interrupted HALL-IC error
4 x de-energized, 11 - 14 interrupted Line failure (only for 3 ~ types)
5 x de-energized, 11 - 14 interrupted Motor blocked
6 x de-energized, 11 - 14 interrupted IGBT Fault
7 x de-energized, 11 - 14 interrupted Intermediate circuit undervoltage
8 x de-energized, 11 - 14 interrupted Intermediate circuit overvoltage
9 x energized, 11 - 14 bridged IGBT cooling down period
11 x de-energized, 11 - 14 interrupted Error motor start
12 x de-energized, 11 - 14 interrupted Line voltage too low
13 x de-energized, 11 - 14 interrupted Line voltage too high
14 x de-energized, 11 - 14 interrupted Error Peak current
17 x de-energized, 11 - 14 interrupted Temperature alarm
* K1: programmed function at factory: Fault indication not inverted
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7 Enclosure
7.1 Technical data
Line voltage*
(DC supply not UL and VDE ap-
proved!)
Voltage spezifications see rating
plate
DC voltage range
1 ~ 200...277 V, 50/60 Hz 280...400 V (+/- 2 %)
1 ~ 100...130 V, 50/60 Hz 140...400 V (+/- 2 %)
DC 110 V 110...400 V (+/- 2 %)
Maximal line fuse** 16 A
Max. load limit integral of cut-in
current approx.
2.0 A
2
s
Switching Freq. 16 kHz
Voltage supply for external devi-
ces
+10 V (-2 %), I
max
50 mA (short-circuit-proof)
Analogue input “E1”Input resistance: R
i
> 100 kΩ
Specification speed setting signal PWM
Voltage: 15...28 VDC
Switching Frequency: 1...10 kHz
On-off ratio: 0...100 %
Digital input “D1”Input resistance: R
i
approx. 2 kΩ
Voltage range high level: 7.1...19 V DC
Voltage range low level: 0....2.7 V DC
Open-Collector output “A1”I
max
: 20 mA
U
CE max
: 30 V DC
Contact rating of the internal relay
“K1”
AC 250 V 2 A
Permissible minimal and maximal
ambient temperature for operation
-35...60 °C ( rating plate) ***
Please see the technical documentation of the product for the minimum
and maximum ambient temperature valid for the respective fan ; these
may deviate from the specified permissible ambient temperatures.
To avoid condensation the drive must be continuously energized due
to the application of heat, with interruptions such that cooling to the
point of condensation does not occur.
Max. permissible installation
height
height 1000 m amsl without derating
Permissible rel. humidity The motor is released for a relative humidity of 100 % at continental
climate without other ambient influences. Other ambient conditions on
request.
Permissible temperature range for
storage and transport
-40...+80 °C
Electromagnetic compatibility for
the standard voltage 230 / 400 V
according to IEC 60038
Interference emission EN 61000-6-3 (domestic household applica-
tions)
Interference immunity EN 61000-6-2 (industrial applications)
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Harmonics current Active power factor adjustment for sinusoidal input current (PFC
Power - Factor - controller), harmonic current in accordance with
EN 61000-3-2 are guaranteed.
Max. leakage current according to
the defined networks of EN 60990
< 3.5 mA
dB(A) values
product catalog
Ball bearings grease service-life
(F
10h
)
during standard usage ca. 30 - 40,000 h
Protection class of motor accord-
ing to EN 60529
IP54
* Regarding the mains connection, these devices are to be classified as category “C2” devices
according to the relevant DIN EN 61800-3. The increased requirements placed on electrical
interference > 2 kHz for category “C1” devices are complied with in addition.
** Max. line fuse on site (line protection fuse) according to EN 60204-1 Classification VDE0113
Part 1 (see also Assembly instructions / Electrical installation / Mains connection / Line
protection fuse).
*** In case of a temperature increase above the predetermined threshold values modulation is
linearly reduced by active temperature management.
For motors with the corresponding quality mark (
rating plate)
Authorization: FILE No. E347018 UL 1004-1, 1004-3, UL 1004-7;
CAN CSA C22.2 No. 100, No. 77
Electronically Protected Motors
For motors with the corresponding quality mark ( rating plate)
Rated voltage 200 - 250 V, 50/60 Hz
Zulassung REG.-Nr. E418
Certificate number 40039441
DIN EN 60335-1 (VDE-0700-1): 2012-10;
EC 60335-1: 2012
REG.-Nr. E418
Einbaumotor (Built-in-motor)
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