ZIEHL-ABEGG ZAtop SM180.24/B User manual
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Content
1 General information ........................................................ 4
2 Safety instructions ......................................................... 4
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3 Product overview .......................................................... 7
4 Mechanical installation .....................................................
5 Electrical installation ....................................................... 12
ZAtop–
6 Start-up .................................................................. 21
7 Faults and remedy ......................................................... 24
8 Service and maintenance ................................................... 24
Enclosure ................................................................ 27
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ZAtop–
1 General information
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1.1 Structure of the operating instructions
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1.2 Target group
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1.3 Exclusion of liability
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1.4 Copyright
2 Safety instructions
2.1 General information
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2.2 Intended use
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Applications other than the intended use of this elevator machine are not permitted without
approval by ZIEHL-ABEGG SE.
ZAtop–
2.3 Pictographs
Danger!
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Attention!
Attention!
Danger!
Information
Attention!
2.4 Product safety
“”
2.5 Requirements placed on the personnel / due diligence
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ZAtop–
2.6 General safety instructions
Danger!
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Danger!
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Attention!
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°
Risk of burns!
If the installation situation does not provide sufficient personal protection, then this must be
provided by the customer in the form of additional measures.
If work has to be carried out on the machine at normal operating temperature, suitable
gloves must be worn.
Attention!
Warning of hand injuries!
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2.7 Operator’s obligation of diligence
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ZAtop–
In particular, the operator must ensure that
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2.8 Employment of external personnel
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3 Product overview
3.1 Operational area
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•
3.2 Name plate
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ZAtop–
no. Designation no. Designation
ϕ
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Ω
Table 3-2
Values for maximum load for operation of elevator (trip with full cabin down and with full cabin
up):
Values for average load for operation of elevator:
Note:
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3.3 Transport
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"
°°
3.3.1 Transport
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3.3.2 Lifting
ZAtop–
Before lifting the elevator machine:
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Lift the elevator machine:
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3.4 Storage
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"
°°
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3.5 Disposal / recycling
4 Mechanical installation
4.1 General mounting advises
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Attention!
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The brake design with manual hand release must be freely accessible since the levers for
brake release are moved laterally (see chapter “Start-up / manual emergency evacuation)”!
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4.2 Fastening the elevator machine
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Tightening torque M16 - 8.8: 1 5 Nm.
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4.3 Fitting the ropes
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4.4 Rope pull
The rope pull must only be in the vertical direction to the motor foot.
The rope force direction resulting from rope pull must be observed.
ZAtop–
4.5 Fastening rope guard
Attention!
Warning of hand injuries!
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Rope guard adjustability
°±°
°°
°°
°°°°
°°
ZAtop–
4.5.1 Rope guard attachment on ZAtop SM180.../B
±°°°
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Tightening torque M6 - 8.8: ,5 Nm
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Tightening torque M5 - 8.8: 5.5 Nm
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Tightening torque M6 - 8.8: .5 Nm
4.6 Patent situation
Note the patent situation when using elevator machines in a shaft. When using the ZAtop
SM180 in line with our installation suggestions there are no patent problems. In case of doubt,
please contact ZIEHL-ABEGG SE.
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5 Electrical installation
5.1 Safety precautions
ZAtop–
5.2 EMC directive
5.3 Motor
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The motor cable for the elevator machine is available as an option.
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The elevator machine may not be connected to the supply voltage without a frequency
inverter.
5.3.1 Cable cross section
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5.3.2 Type of cable
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5.3.3 Cable length
> 25 m
5.3.4 Mechanical connection conditions
Rated motor current Thread
Terminal board
Thread
Cable gland
Table 5-3-4
5.3.5 Connection
Danger!
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ZAtop–
1 Frequency inverter
2 Motor temperature monitoring
5.3.6 Connection requirements
Standard connection requirements
Tightening torque M6 - 8.8: .5 Nm
Connection requirements with forced ventilation ZA-
top SM180.24/B + 180.35/B
Tightening torque M6 - 8.8: .5 Nm
Tightening torque M10 - 8.8: 46 Nm
Connection requirements with forced ventilation ZA-
top SM180.45/B + 180.46/B
Tightening torque M6 - 8.8: .5 Nm
Tightening torque M10 - 8.8: 46 Nm
ZAtop–
5.3.7 Protective earth connection
²
5.3.8 Temperature monitoring
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5.3. Connection diagram
1 Shielding
2 1 TC thermistor per phase
3 Attention: Do not apply any voltage > 2.5 V!
ZAtop–
5.3.10 Connection diagram PT100
1 Shielding
2red
3black
5.4 Absolute encoder
Attention!
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"
"
Note:
5.4.1 Lead
Type ECN1313/ECN1313 SSI AE-SMRS-BiSS-C ERN1387
Table 5-4-1
ZAtop–
5.4.2 Contact assignment
5.4.2.1 Absolute encoder ECN1313/ECN1313 SSI
Pin Signal Designation
Table 5-4-2-1
5.4.2.2 Absolute encoder AE-SMRS-BiSS-C
Pin Signal Designation
Table 5-4-2-2
ZAtop–
5.4.2.3 Absolute value encoder type ERN1387
Pin Signal Designation
Table 5-4-2-3
5.4.3 Offset
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U to +V and W to -
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5.5 Brake
®®
®®
®®
®®
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5.5.1 Application
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5.5.2 Mechanical releasing
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5.5.3 Release monitoring
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•The brake release monitoring has to be evaluated; otherwise the type certificate is not
fulfilled! The change of state of both brake circuits have to be monitored separately.
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5.5.4 Brake control
5.5.4.1 Contactorless - ZAsbc4
ZAtop–
5.5.4.2 Electromechanical contactors
Brake type RTW 250 RTW 350 RTW 450
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Table 5-5-4-2
* Bridge rectifier is not included in the scope of supply,
it is available as option from ZIEHL-ABEGG SE as item 00154988
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1 Voltage supply
2 Button two circuit test
3 / 4 “Open brake” button
5Rectifier
K3 Brake contactor, activated by safety circuit
K4 Brake contactor, activated by control or frequency inverter
5.5.5 Connection
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5.5.6 Connection diagram
1 Brake release monitoring
2Brake
3 Shown with currentless brake
1 Brake release monitoring
2Brake
3 Minimum strength 2 mA DC
4 Operating voltage range 10 - 30 V DC
5 Shown with currentless brake
5.6 Forced ventilation
5.6.1 Technical data
SM180.24/B
SM180.35/B
SM180.45/B
SM180.46/B
Table 5-6-1
ZAtop–
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