ZOJE WR580 User manual

WR580 PRODUCT MANUAL
V1.0

Application
Model Code
Hardware Structure
Error Solution
Catalogue

Model WR580 WR580（110V）
Voltage AC 220V±20%
50/60HZ
AC 110V±20%
50/60HZ
MAX. speed (rpm ) 5000RPM
MAX. torque (N*m 1.1Nm@5000rpm
Rated power (W) 550W
Human-computer interface integrated control box
Needle bar led connector 4pin connector (DC5V/200mA)
Safety protection
Turn up switch、Overvoltage and undervoltage
protection、Overload protection、Blocking protection、Short
circuit protection、Needle pole short-circuit protection、Fault
diagnosis function
Specification

Serial
NO. Control model Corresponding motor model Matching the head
1 WR580 Full automatic
integrated
80SF90-B5000-S02
ZJ9503 All in one
Automatic medium
materials Lockstitch
2 WR580(110V) Full automatic
integrated(110V)
3 WR580H
Full automatic
integrated heavy
material machine 80SF90-B3000-K01
ZJ9503ZJ9703All in
one Automatic heavy
materials Lockstitch
4 WR580H（110V）
Full automatic
integrated heavy
material machine（110V）
Matching models corresponding motor model

Composition of the product

Power outlet
Outlet for
pedal
Outlet for LED
fill needle
outlet
Interface definition
Motor outlet
Motor coder
outlet

WR 580 H110V
① ② ③ ④ ⑤ ⑥
①According to the corresponding head brand：WR---On behalf of sewing products series，the
corresponding customer Zoje series products(The brand: ZOJE, JOYEE, SINGER, NEUTRAL)
②Product platform No.:
1---Embroidery machine；
5 ----Single-axis platform；
6 ----1 Spindle+1 stepper；
7 ----1 Spindle+2 stepper；
8 ----1 Spindle+3 stepper;
9 ----1 Spindle+more than 3 stepper
Machine code - electric control box
③:The controller platform serial number；0~9、
A~Z
④:The controller platform serial number；0~9、
A~Z
⑤:H- Heavy material, blank is normal；
⑥:110V)=110V、blank is 220V；

Machine code - pedal
Pedal
PL - 3 02
① ② ③
①:PL----pedal；
②:1 ---- At present using the common pedal ，With
analog and digital signal；
2 ---- Vertical pedal；
3 ---- Pure analog signal pedal；
③:Serial NO.

Model description - motor
Motor model
serial number

Circuit board coding instructions
S C 12 03 A6
① ② ③ ④⑤
①:Product category； S----behalf of sewing products PCB;；
②:PCB category；
For sewing products：
C ---- control panel;
E ---- encoder board;
H ---- HMI board;
D ---- driver board
P ---- Power Board
S ---- synchronizer board
F ---- pedal PCB
M ---- EMC board
K ---- key board
T ---- Test circuit boards
J ---- tooling board
③:Application Year: 09 ---- 2009
④:PCB board serial number: 01 to 99；
⑤:PCB version number: A0 ~ A9; AA ~ AZ
PCB production time
Control box code
PCB board
designer code

Safety Precautions
• 1, control box working voltage range :180V-260V.
• 2, Keep away from the high-frequency electric machinery to avoid
signals interference
• 3 Make sure the ground line is well conneted.
• 4 Machine is forbidden to work in high humidity environment.
• 5 when testing machine, do not plug or unplug when the power is on.
• 6 For safety considerations; please use 80V electric power
isolation transformer when repairing,
Following the above instruction will effectively ensure the life of
the machine and ensure staff safety.

Structure and composition of the hardware.
Hardware structure is divided into three parts
1、the main control box
(control and operation)
2、pedal
3、motor

PCBA Hardware structure assembly instructions
• Control box assembly(control and operation)
Control pedal
PCB
control box
PCB
Control PCB
mounting plate
Press plate
Control PCB
positioning colum
Finish
Plastic
cover
Plastic
cover
Note: Current control box PCB version number: SC1203A5 WR
Currently operating Box PCB version number: SH1203A4 WR
Do not forget to plug the socket when installing control box, to avoid no power or display
error code.

PCBA Hardware structure assembly instructions
• Pedal
• Note： Do not forget to plug the socket when installing pedal, to avoid no
power or display error code.
Position of magnet will affect the sewing speed and thread cut
size to adjust the pedal strength.
Pedal PCB number：SF1001A3
Location column Pedal magnet
speed adjustable
Pedal connector
5557【2*3】
PCB board Pedal Case Pedal magnet Pedal lifting iron

• Pedal assembly
• Pedal zero adjustment steps：
1、Install pedal PCBA。Make sure the spacing between magnetic and PCBA hall sensor in
1.5mm~1.8mm，then fixed PCBA。
2、Connect pedal and control box, with 80V isolation transformer supply power, turn the
magnet, make the sensor output voltage(both side of C2) from 2.77V to 2.83V.[Note:
When adjust the pedal, must use 80V power supply]
3、Test each button on the pedal。
spacing between
magnetic and
PCBA hall sensor
in 1.5mm~1.8mm
Voltage for both
side of C2) from
2.77V to 2.83V
PCBA Hardware structure assembly instructions

• Motor assembly
Location column
PCBA Hardware structure assembly instructions
Motor Raster Encoder Pressure line boards and dust
cover, positioning retainer
Note：
1）Turn over the motor after installed the encoder to make sure the Raster not touch the
sensor, not touch the connect line, and the height for raster is just in the center of the sensor.
2）Installed the raster will affect the motor angle [motor angle is 252±5]
3）Installed the pressure line boards, put it into the line box, otherwise the line skin will easy to
broken.
4）Encoder PCB number：SE1202A3

• Motor assembly
height for raster
PCBA Hardware structure assembly instructions
Installed the pressure line
boards, put it into the line
box, otherwise the line skin
will easy to broken.
Turn over the motor after
installed the encoder to make
sure not touch the connect line
Turn over the motor after installed
the encoder to make sure the Raster
not touch the and the height for
raster is just in the center of the
sensor.
Install the motor direction consistent with the
picture due to the motor started wheel fixed
level above the encoder slot aligned positioning
column to the left of painting a 1.9CM long
straight line. Grating with rectangular foot
vertical close-chip A literal, draw a straight line
at the bottom intersects

Function -----Control box Operator interface
Standby mode, press “S” for 2 seconds to enter to the monitoring state, press
keys to change the monitor serial number, monitor the value read. Specific display
contents are: press “S” to enter into specific values!!, press “P” to exit and return to
standby mode.
Speed
Electric
current
Voltage
Angle
Versions

252±5
Function-----Motor Angel Test Model
Press “S” key, into the motor Angle test mode, the system display：
Press “P” + ▼key star to test, after the finish, it show the motor angel：

Function----- Pedal calibration mode
• Press to starting up，it will display Pdl on the operation box
• Press “P” + ▼to start check，after finish will show the data .(Normal
value between +15~ -15)
• It will show error when the value is out of normal.