ZOJE ZJ5600N User manual

HIGH-SPEED LOCKSTITCH SEWING MACHINE
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INSTRUCTION MANUAL
PARTS BOOK
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ZOJE SEWING MACHINE CO., LTD.

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INSTRUCTION MANUAL
To get the most out of the many functions of this machine and operate it in safety, it is necessary
to use this machine correctly.
Please read this Instruction Manual carefully before use. Whe hope you wi!I enjoy the use of
your machine for a long time.
Please remember to keep this manual
in a safe place.
1. Observe the basic safety measures, including, but not limited to the following ones, whenever
you use the machine.
2. Read all the instructions, including, but not limited to this lnstructio.n Manual before you
use the machine ,
In addition, keep this Instruction Manual so that you may read it at
anytime when necessary.
3. Use the machine after it has been ascertained that it conforms with safety rules/standards
valid in your country.
4. All safety devices must be in position when the machine is ready for work or in operation.
The operation without the specified safety devices is not allowed.
5. This machine shall be operated by appropriately-trained operators.
6. For your personal protection, we recommend that you wear safety glasses.
7. Forthe following, turn offthe power switch of disconnect the power plug of the machine from
the receptacle.
7-1 For threading needle(s) and replacing bobbin.
7-2 For replacing part(s)
of needle, presser foot, throat plate, feed dog, cloth guide etc.
7-3 For repair work,
7-4 When leaving the working place
of when the working place is unattended.
8. Ifyou should allow oil, grease, etG. used with the machine and devices to come in contact
with your eyes or skin or swallow any
of such liquid by mistake, immediately wash the
contacted areas and consult a medical doctor.
9. Tampering with the live parts and devices. regardless of whether the machine is powered,
is prohibited.
10. Repairing, remodeling and adjustment works must only be done by appropriately trained
technicians or specially skilled personnel.
11. General maintenance and inspection works have to be done by appropriately trained personnel.
12. Repair and maintenance works of electrical components shall be conducted by qualified
electric technicians or under the audit and guidance
of specially skilled personnel.
Whenever you find a failure
of any of electrical components, immediately stop the machine.
13. Periodically clean the machine throughout the period of use.
-11-

14. Grounding the. machine is always necessary fot the normaloperation of the machine. The
machine has to be operated
in an enviorment that is free from strong noise sources such
as high-frequency welder.
15. An appropriate power plug has to be attached to the machine by electric technicians, Power
plug has to be connected to a grounded receptacle.
16. The machine is only allowed to be used for the purpose intended. Other used are not allowed.
17. Remodel or modify the machine in accordance with the safety rules/standards while taking
all the effective safety measures. We assumes no responsibility for damage caused by
remodeling or modification of the machine.
18. Warning hints are marked with the two shown symbols.
Danger of injury to operator or service staff
Items requiring special attention
-12-

FOR SAFE. OPERATION
1. To avoid electrical shock hazards, neither open the cover of the electrical box
for the motor nortouch the components mounted inside the electrical box.
1.To avoid personal injury, never operate the machine ·with any
of the belt
cover, finger guard of safety davices removed.
2.To prevent possible personal injuries caused by being caught
in the machine. keep
your fingers, head and clothes away from the handwheel, V belt and the motor
while the machine is operation.
In addition, place nothing around them.
3.To avoid personal injury, never put yourhand underthe needle when you turn
"ON"the power switch or operate the machine.
4.To avoid personal injury, never put your fingers into the thread take-up cover
while the machine is in operation.
5.The hook rotates at a high speed while the machine is in operation.
To prevent
possible injury to hands, be sure to keep your hands away from the vicinity
of
the hook during operation. In addition, be sure to turn OFF the power to the
machine when replacing the bobbin.
6. To avoid possible personal injuries, be careful not to allow yourfingers in the
machine when tiling/raising the machine head.
7. To avoid possible accidents because of abrupt start of the machine, turn OFF
the power to the machine when tilting the machine head or removing the belt
cover and the V belt.
8.lf your machine is equipped with a servo-motor.the motor does not produce
noise while the machine is at rest.
To avoid possible accidents due to abrupt
start
of the machine, be sure to turn OFF the power to the machine.
9.To avoid electrical shock hazards, never operate the sewing machine with
the ground wire for the power supply removed.
10.To prevent possible accidents because
of electric shock or damaged electrical
component(s),turn OFF the power switch in prior-to the connectrion/disconnecti
on
of the power plug.
-13-

CONTENTS
BEFORE OPERATION····································································· ····15
1. INSTALLATION·················································································15
2. LUBRICATION···················································... -. .. ····················· ···16
3. ADJUSTING THE AMOUNT OF OIL COIL SPRASHES) IN THE HOOK······16
4. ATTACHING THE NEEDLE······························································· ···18
5. SETTING THE BOBBIN INTO THE BOBBIN CASE······························ ···18
6. THREADING THE MACHINE HEAD··················································· ···19
7. AqJUSTING THE STITCH LENGTH······································· ···············19
8. THREAD THENSION··· ·····································································20
9.THREAD TAKE-UP SPRING····························································· ···20
10.
HAND LIFTER··········································································· ···21
11. PRESSER FOOT PRESSURE······················································ ···21
12. ADJUSTING THE FEED TIMING··················································· ···21
13. HEIGHT OF THE FEED DOG······················································· ···22
14. NEEDLE-TO-HOOK RELATIONSHIP············································· ···22
15. ADJUSTING THE HEIGHT OF THE PRESSER FOOT····················· ···23
16. ADJUSTING THE THREAD TAKE-UP STROKE······························ ···23
17. INSTALLING THE BELT COVER AND THE BOBBIN WINDER············ ···23
18. ADJUSTING THE HEIGHT OF THE KNEE LIFTER··························· ···24
19. SPECIFICATIONS·····························································~······· ···25
-14-

IAttention required before operation
Attention:
To avoid machine damaging or some accident, please do remember:
1.before using the machine forthe first time,please clean itthoroughly,get
rid of all
the dustand make sufficient lubrication.
2.make sure thatthe voltage is right,and that plug and power source are correctly
connected.
3.ifthe voltage in your country
is differentfrom the voltage of this machine,please
do not use it.
4 .. make sure the running direction of the motorwheel is right.
5.during the first month when using this machine,you should run it
in the normal
speed or lower speed.
Fixing of the machine
Fig.1
Fig.3
--- B
A~
Fig.2 Fig.4
&...--......;;....~~---~~~~~~~___.
1.fixing oil tray
1) oil tray should be put at the four corners of the slot in table plate.
2) Fix two arm cushion"1"to the"A"side of oil tray"~"(facing the operator).
Fix the
two stand bases"2"to the"B"side of oil tray"3"(hinge side),then
fix the oil tray"3''(picture1 ,picture2)
3) Plug the hinge"1"into hole
of bed plate,put the machine head on the table
plate,hinge
at the sink place and then fix the machine head on cushions
of the four oil tray corners(picture3,picture4 ).
attention:in the packing box ,the rubber cushions fixed at the four corner
of oil tray is not for any other usage,just for packaging.
-15-

12. LUBRICATION (Fig,5,6) A WARNING:
~ Turn OFF the power before st~rting the
work so as to prevent accidents caused
by abrupt start to the sewing machine.
Fig. 6
1.lnformation on lubrication
1) Fill oil pan CD with sewing-machine oil(No.1O
white oil) up to HIGH mark A.
2) When the oil level lowers below LOW mark B,
refill the oil pan with the specified oil.
3) When you operate the machine after lubrication,
you will see splashing oil through oil singht
window® ifthe lubrication is adequate.
4) Note that the amount
of the splashing oil is
unrelated to the amount
of the lubricating oil.
(Precaution) When you first operate your machine
after setup
or after an extended
period
of disuse, run yout machine
at 2,000 s.p.m.
To 2,500 s.p.m for
about 10 minuter for the purpose
of break-in.
WARNING:
A Turn OFF ttie power before starting the
~ work so as to prevent accidents caused
by abrupt start to the sewing machine.
. 2.Adjusting the amount of oil supplied to the face
plate parts.
1) Adjust the amount
of oil supplied to the thread
take-up and needle bar crank ® by turning
adjust pin
CD .
2) The minimum amount of oil is reac~ed when
marker dot A is brought close to needle bar
crank® by turning the adjust pin in drection B.
3) The maximum amount of oil is reached when
marker dot A is brought to the position just
opposite from the needle bar crank by turning
the adjust pin in direction C.
13. ADJUSTING THE AMOUNT OF OIL (OIL SPLASHES IN THE HOOK(Fig,7.8.9) I
WARNING:
Be extremely careful about the operation of the machine since the amount
of oil has to
be checked by turning the hook at a high speed.
-16-