ZOJE ZJ-M3-S500-SF-V2 User manual

模板机-触摸屏 E2
Template machine - Touch screen E2
2019-01

模板机-触摸屏 E2 前言
前 言
欢迎您使用本公司的特种缝纫机控制系统。
请您仔细阅读本操作手册，以确保正确的操作、使用特种缝纫机，请按照本手册内注明的方式进行操
作，否则，如违规操作所造成损失本公司不承担责任。此外，请将本用户手册妥善保存在安全地点，以便
随时查阅。若发生故障须由本公司指定的技术人员或专业人员进行维修。

Foreword Template machine - Touch screen E2
Foreword
Thank you for using our Computerized Control System for Special Sewing Machine.
It is appreciated that you do read this manual carefully, so that you can operate the machine correctly and
effectively. If the user operates the machine contrary to regulations herein, thus causes loss to user or third party, we
will not take any responsibility. Besides that, you should keep this manual ready for future use. For any fault or
problem of machine, please ask the professionals or the technicians authorized by us for repair service.

模板机-触摸屏 E2 安全注意事项
安全注意事项
1. 安全操作的标志及含义
使用说明书及产品所使用的安全标志是为了让您正确安全的使用产品，防止您及其他人受到伤害。标志
的图案和含义如下：
如果忽视此标记而进行错误的操作，会导致人员的重伤或死亡。
如果忽视此标记而进行错误的操作，会导致人员的受伤和设备的损坏。
该符号表示“应注意事项”。三角中的图案表示必须要注意的内容。（例如左边的图案表示：
“当心受伤”）
该符号表示“禁止”
该符号表示“必须”。圆圈中的图案表示必须要做的内容。（例如左边的图案表示“必须接
地”）
2. 安全注意事项
打开控制箱时，先关闭电源开关并将电源插头从插座上拔下后，等待至少 5分钟后，再打开
控制箱盖。触摸带有高电压的区域会造成人员受伤。
使用环境
应避免在强电气干扰源（如高频焊机）的附近使用本缝纫机。
强电气干扰源可能会影响缝纫机的正常操作。
电源电压的波动应该在额定电压的±10%以内的环境下使用。
电压大幅度的波动会影响缝纫机的正常操作，需配备稳压器。
环境温度应在 0℃~45℃的范围内使用。
低温或高温会影响缝纫机的正常操作。
相对湿度应在 35%~85%的范围内，并且设备内不会形成结露的环境下使用。干燥、潮湿或结
露的环境会影响缝纫机的正确操作。
压缩空气的供气量应大于缝纫机所要求的总耗气量。压缩空气的供气量不足会导致缝纫机的
动作不正常。
万一发生雷电暴风雨时，关闭电源开关，并将电源插头从插座上拔下。雷电可能会影响缝纫
机的正确操作。
安装
请让受过培训的技术人员来安装缝纫机。
安装完成前，请不要连接电源。
如果误按启动开关，缝纫机动作会导致受伤。

安全注意事项 模板机-触摸屏 E2
缝纫机头倒下或竖起时，请用双手操作。不要用力压缝纫机。
如缝纫机失去平衡，缝纫机滑落到地上会造成受伤或机器损坏。
必须接地。
接驳地线不牢固，是造成触电或误动作的原因。
所有电缆应固定在离活动部件至少 25mm 以外处。另外，不要过度弯曲或用卡钉固定得过紧。
会引起火灾或触电的危险。
请在机头上安装安全罩壳。
缝纫
本缝纫机仅限于接受过安全操作培训的人员使用。
本缝纫机不能用于除缝纫外的任何用途。
使用缝纫机时必须戴上保护眼镜。
如果不戴保护眼镜，断针时机针折断部分可能会弹入眼睛造成伤害。
发生下列情况时，请立即切断电源。否则误按下启动开关时，会导致受伤。
1.机针穿线时 2.更换机针时 3.缝纫机不使用或人离开缝纫机时
缝纫过程中，不要触摸任何运动部件或将物件靠在运动部件上，因为这会导致人员受伤或缝
纫机损坏。
如果缝纫机操作中发生误动作，或听到异常的噪声或闻到异常的气味，应立即切断电源。然
后请与购买商店或受过培训的技术人员联系。
如果缝纫机出现故障，请与购买商店或受过培训的技术人员联系。
维护和检查
只有经过训练的技术人员才能进行缝纫机的维修、保养和检查。
与电气有关的维修、保养和检查请及时与电控厂家的专业人员进行联系。
发生下列情况时，请关闭电源并拔下电源插头。否则误按启动开关时，会导致受伤。
1.检查、调整和维修 2.更换弯针、切刀等易损零部件
在检查、调整和修理任何使用气动设备之前，请先断开气源，并等压力表指针下降到“0”为
止。
在必须接上电源开关和气源开关进行调整时，务必十分小心遵守所有的安全注意事项。
未经授权而对缝纫机进行改装而引起的缝纫机损坏不在保修范围内。

Template machine - Touch screen E2 Safety Matters for Attention
Safety Matters for Attention
1. Signs & Definitions of Safety Marks
This User’s Manual and the Safety Marks printed on the products are to enable you to use this product correctly so
as to be away from personal injury. The signs and definitions of Marks are shown in below:
The incorrect operation due to negligence will cause the serious personal injury or even death.
The incorrect operation due to negligence will cause the personal injury and the damage of
mechanism.
This kind of marks is “Matters for Attention”, and the figure inside the triangle is the content for
attention. (Exp. The left figure is “Watch Your Hand!”)
This kind of mark is “Forbidden”.
This kind of mark (Black Circle) means “Must”. The figure in the circle is the contents that have
to be done. (Exp. The left figure is “Ground!”)
2. Safety Matters for Attention
For opening the control box, please turn off the power and take away the plug from socket firstly,
and then wait for at least 5 minutes before opening the control box. Touching the part with high
voltage will cause the personal injury.
Usage Environment
Try not to use this sewing machine near the sources of strong disturbance like high-frequency
welding machine.
The source of strong disturbance will affect the normal operation of the sewing machine.
The voltage fluctuation shall be within 10% of the rated voltage.
The large fluctuation of voltage will affect the normal operations of sewing machine, Therefore a
voltage regulator is needed in that situation.
Working temperature: 0℃~45℃.
The operation of the sewing machine will be affacted by environment with temperature beyond the
above range.
Relative Humidity: 35%~85%(No dew inside the machine), or the operation of sewing machine
will be affected.
The supply of compressed gas shall be over the consumption required by the sewing machine. The
insufficient supply of compressed gas will lead to the abnormal action of sewing machine.
In case of thunder, lightning or storm, please turn off the power and pull plug out the socket.
Because these weather factors will have influence on the operation of sewing machine
Installation
Please ask the trained technicians to install the sewing machine.
Don’t connect machine to power supply until the installation is finished.
Otherwise the action of sewing machine may cause personal injury once the start switch is pressed
at that situation by mistake.
When you tilt or erect the head of sewing machine, please use both of your hands in that operation.
And never press the sewing machine with strength.

Safety Matters for Attention Template machine - Touch screen E2
If the sewing machine loses its balance, it will fall into floor thus causes the personal injury or
mechanical damage.
Grounding is a must.
If the grounding cable is not fixed, it may cause the electric-shock and mistake-operation of
machine
The entire cables shall be fixed with a distance at 25mm away from the moving component at least.
By the way, don’t excessively bend or tightly fixed the cable with nails or clamps, or it may cause
the fire or electric shock.
Please add security cover on the machine head.
Sewing
This sewing machine can only be used by the trained staff.
This sewing machine has no other usages but the sewing.
When operating the sewing machine, please remember to put on the glasses. Otherwise, the broken
needle will cause the personal injury in case the needle is broken.
At following circumstances, please cut off the power at once so as to avoid the personal injury
caused by the mistake operation of start switch:
1.Threading on needles; 2. Replacement of needles; 3. The sewing machine is left unused or beyond
supervision
At working, don’t touch or lean anything on the moving components, because both of the above
behaviors will cause the personal injury or the damage of the sewing machine.
During working, if the mistake operation happens or the abnormal noise or smell is found at the
sewing machine, user shall cut off the power at once, and then contact the trained technicians or the
supplier of that machine for solution.
For any trouble, please contact the trained technicians or the supplier of that machine.
Maintenance & Inspection
Only can the trained technicians perform the repair, maintenance and inspection of this sewing
machine.
For the repair, maintenance and inspection of the electrical component, please contact the
professionals at the manufacturer of control system in time.
At following circumstances, please cut off the power and pull off the plug at once so as to avoid the
personal injury caused by the mis-operation of start switch:.
1.Repair, adjustment and inspection ;
2.Replacement of the component like curve needle, knife and so on
Before the inspection, adjustment or repair of any gas-driven devices, user shall cut off the gas
supply till the pressure indicator falls to 0.
When adjusting the devices needing the power supply and gas supply, users can’t be too careful to
follow this Safety Matters for Attention.
If the sewing machine damages due to the unauthorized modification, our company will not be
responsible for it.

模版机-触摸屏 E2 目录
目录
1 概要说明.....................................................................................................................................................................1
1.1 概述.................................................................................................................................................................1
1.2 功能和指标参数............................................................................................................................................ 2
1.3 主界面.............................................................................................................................................................3
1.4 操作方式.........................................................................................................................................................4
1.5 快速缝制入门.................................................................................................................................................5
2 花样选择界面.............................................................................................................................................................8
2.1 花样预览.......................................................................................................................................................10
2.2 检测功能.......................................................................................................................................................11
2.2.1 输入信号检测.................................................................................................................................. 12
2.2.2 输出信号检测.................................................................................................................................. 13
2.2.3 主轴电机校正.................................................................................................................................. 14
2.2.4 转速测试.......................................................................................................................................... 15
2.2.5 XY 电机原点检测............................................................................................................................. 16
2.2.6 中压脚原点检测.............................................................................................................................. 18
2.2.7 剪线电机检测.................................................................................................................................. 20
2.2.8 连续运转.......................................................................................................................................... 22
2.2.9 抓线电机检测.................................................................................................................................. 22
2.2.10 RFID 设置....................................................................................................................................... 23
2.2.11 扩展功能检测................................................................................................................................ 24
2.2.12 多功能 IO 检测.............................................................................................................................. 26
2.2.13 触摸屏校正.................................................................................................................................... 27
2.2.14 液晶检测........................................................................................................................................ 28
3 花样缝制界面...........................................................................................................................................................29
3.1 中压脚功能...................................................................................................................................................31
3.2 修改起缝点...................................................................................................................................................33
4 花样管理...................................................................................................................................................................35
4.1 功能键...........................................................................................................................................................36
5 设置...........................................................................................................................................................................40
5.1 版本查询.......................................................................................................................................................41
5.2 传输与升级...................................................................................................................................................41
5.3 伺服参数.......................................................................................................................................................42
5.4 维护与保养设置.......................................................................................................................................... 44
5.5 参数备份与还原.......................................................................................................................................... 44
5.6 面板设置.......................................................................................................................................................45
5.7 U 参数更改方法........................................................................................................................................... 47
5.8 已修改参数...................................................................................................................................................50
5.9 参数定制.......................................................................................................................................................51
5.10 用户参数表.................................................................................................................................................51
6绕线...........................................................................................................................................................................60
7信息...........................................................................................................................................................................61

目录 模版机-触摸屏 E2
7.1 分期密码.......................................................................................................................................................61
7.2 穿线示意.......................................................................................................................................................69
7.3 打卡...............................................................................................................................................................70
7.4 生产管理参数...............................................................................................................................................70
7.5 加减计数器...................................................................................................................................................70
7.6 运转记录.......................................................................................................................................................71
7.7 报警记录.......................................................................................................................................................72
7.8 错误上报.......................................................................................................................................................72
8附录 1........................................................................................................................................................................74
8.1 报警信息一览表.......................................................................................................................................... 74
8.2 信息提示一览表.......................................................................................................................................... 76
9 附录 2........................................................................................................................................................................81
9.1 电控箱连接示意图...................................................................................................................................... 81
9.2 操作箱示意图...............................................................................................................................................82
9.3 系统框图.......................................................................................................................................................83

Template machine - Touch screen E2 Contents
Contents
1 General Introduction..................................................................................................................................................1
1.1 General............................................................................................................................................................. 1
1.2 Functions & Specifications............................................................................................................................. 2
1.3 The main interface.......................................................................................................................................... 3
1.4 Operation Method........................................................................................................................................... 4
1.5 Quick introduction to sewing.........................................................................................................................5
2 Pattern selection interface.........................................................................................................................................8
2.1 Pattern preview............................................................................................................................................. 10
2.2 Test Mode....................................................................................................................................................... 11
2.2.1 Input signal detection........................................................................................................................12
2.2.2 Output signal detection..................................................................................................................... 13
2.2.3 Spindle motor correction.................................................................................................................. 14
2.2.4 Speed test............................................................................................................................................15
2.2.5 XY motor origin detection................................................................................................................. 16
2.2.6 Origin detection of middle pressure foot.........................................................................................19
2.2.7 Shear line motor detection................................................................................................................21
2.2.8 Continuous operation........................................................................................................................ 24
2.2.9 Catch wire motor detection...............................................................................................................25
2.2.10 RFID setting...................................................................................................................................... 26
2.2.11 Extended function detection...........................................................................................................26
2.2.12 Multi-function IO detection.............................................................................................................28
2.2.13 Touch screen correction..................................................................................................................30
2.2.14 LCD test.............................................................................................................................................31
3 Pattern sewing interface..........................................................................................................................................32
3.1 Medium pressure foot function................................................................................................................... 34
3.2 Modify the seam............................................................................................................................................ 36
4 Design management.................................................................................................................................................39
4.1 The function keys.......................................................................................................................................... 40
5 Setting........................................................................................................................................................................44
5.1 Version of the query......................................................................................................................................45
5.2 Transmission and upgrade...........................................................................................................................45
5.3 Servo parameters.......................................................................................................................................... 46
5.4 Maintenance and maintenance Settings..................................................................................................... 48
5.5 Parameter backup and restore.....................................................................................................................48
5.6 Panel Settings................................................................................................................................................ 50
5.7 U Parameter change method........................................................................................................................51
5.8 Modified parameter...................................................................................................................................... 54
5.9 Parameters of the custom.............................................................................................................................55
5.10 User parameter list..................................................................................................................................... 55
6 Winding..................................................................................................................................................................... 70
7 information............................................................................................................................................................... 71
7.1 Periodical Password......................................................................................................................................71

Contents Template machine - Touch screen E2
7.2 Threading motioned..................................................................................................................................... 79
7.3 Clock in...........................................................................................................................................................80
7.4 Production management parameters......................................................................................................... 80
7.5 add-subtract counter.................................................................................................................................... 80
7.6 Run Note.........................................................................................................................................................81
7.7 The alarm record...........................................................................................................................................82
7.8 Error reporting..............................................................................................................................................82
8 Appendix 1................................................................................................................................................................ 84
8.1 List of alarm information..............................................................................................................................84
8.2 List of information tips................................................................................................................................. 87
9 Appendix 2................................................................................................................................................................ 93
9.1 Connection diagram of electric cabinet...................................................................................................... 93
9.2 Schematic diagram of operation box...........................................................................................................94
9.3 Control System Diagram...............................................................................................................................95

模板机-触摸屏 E2 概要说明
1
1 概要说明
1.1 概述
全自动模板机系列工业缝纫机电脑控制系统，主轴电机采用具有世界先进水平的交流伺服控制技术驱
动，具有力矩大、效率高、车速稳定和噪音低等特点。操作面板设计多样化可满足不同客户的配套要求；
系统采用德国式结构设计，安装和维修方便快捷，系统控制软件可通过远程通讯升级，方便用户不断提高
产品性能。

概要说明 模板机-触摸屏 E2
2
1.2 功能和指标参数
序号
控制器型号
全自动模板机
1
缝制范围
X(左右)方向 Y（前后方向）
1300 x 800
2
最高缝纫速度
3200rpm（针距不大于 3.0mm 时）
3
缝迹长度
0.1～12.7mm（最小分辨率 0.05mm）
4
压脚送布
间断送布（伺服驱动方式）
5
针杆行程
41.2mm
6
使用机针
DP×5、DP×17
7
外压脚上升量
最大 25mm（气动式最大 30mm）
8
中压脚行程
标准 4mm（0～10mm）
9
中压脚上升量
20mm
10
旋梭
1.6 倍旋梭
11
花样数据的记忆
U盘
12
暂停功能
在缝制途中可以让缝纫机停止
13
放大、缩小功能
可以选择缝迹缝制花样时，可以独立地放大缩小 X、Y轴。
1％～400％（0.1％单位）
14
放大、缩小方式
增减缝迹长度方式
15
缝纫速度限制
200～3200rpm（100rpm 单位）
16
花样选择功能
花样号选择方式
17
底线计数器
加数计数/减数计数方式（0～65535）
18
缝制计数器
加数计数/减数计数方式（0～9999）
19
第二原点的设定
用微动开关可以把缝制后的针位置移动到缝制范围内的任意位置
设定为第 2原点。
20
缝纫机马达
伺服马达
21
针杆上死点停止功能
缝制后，可以让针杆返回到上死点位置。
22
额定功率
600W
23
使用温度范围
0℃～45℃
24
使用湿度范围
35%～85% （无结露）
25
电源电压
AC 220V ±10%；50/60Hz
产品执行标准：QCYXDK0004—2016《工业缝纫机计算机控制系统》。

模板机-触摸屏 E2 概要说明
3
1.3 主界面
开机后将直接进入【花样选择】界面，单击 可进入【花样缝制】界面。
花样选择界面
花样缝制界面

概要说明 模板机-触摸屏 E2
4
1.4 操作方式
触摸屏操作面板采用了业界先进的触摸操作技术，集合踏板的压框、启动和急停开关功能的实体按键，
友好的界面以及便捷的操控都给用户的日常使用带来革新性的变化。用户可以使用手指或者其他物体点触
屏幕，完成相应的操作。用户在使用过程中应该注意避免使用尖锐的物体触碰屏幕，以免对触摸屏造成永
久性损伤

模板机-触摸屏 E2 概要说明
5
1.5 快速缝制入门
开机将直接进入【花样选择】界面。
单击【花样选择】界面的“花样管理”键 ，进入【读
取花样】界面。
在【读取花样】界面，可选择想要缝制的花样。

概要说明 模板机-触摸屏 E2
6
在【读取花样】界面单击想要缝制的花样，选中该花样。
单击“回车” ，确认花样并自动返回到【花样选择】界
面。
在【花样选择】界面，单击 可进入【花样缝制】界面。

模板机-触摸屏 E2 概要说明
7
在【花样缝制】界面，可对花样参数进行设置。
花样参数设置完成后，将对应模板放到位，先按下操作头上“压
框”按钮，再按一下“启动”按钮，确认起缝点位置无误后，按
第二下“启动”按钮，开始缝制。

花样选择界面 模板机-触摸屏 E2
8
2 花样选择界面
开机后将直接进入【花样选择】界面，显示花样基本参数。
A
B
D
E
C
F
G
H
I
J
K
L
M
N
O
P
R
Q
序号
功能
内容
A
花样管理
可选择、设置花样参数等
B
RF 登记
可将当前花样写入到 RF 卡中
C
绕线
可进入绕线模式
D
信息
可查看操作头统计类信息
E
设置
可设置用户参数
F
花样号
显示当前花样号
G
花样名
显示当前花样名称
H
花样预览区
单击花样预览区，可查看花样基本信息和预览花样
I
X方向范围
显示当前花样 X方向范围
J
Y方向范围
显示当前花样 Y方向范围
K
针数值
显示当前花样落针点总数
L
中压脚值
显示当前花样中压脚高度值
M
生产计数值
显示生产计数器的当前值/设置值
N
底线计数值
显示底线计数值