ZOJE ZJ757 User manual

r
SUPER
HIGH-SPEED
OVERLOCK
SEWING
MACHINE
1lm
i}ta.JJ
~
OPERATION
MANUAL
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PARTS
BOOK
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ZOJE
SEWING
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CO
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02
TO
THE
OPERA
TERS
02
HOW
TO
INSTALL
THE
NEW
MACHI!';£
03
HOW
TO
OPERATE
THE
NEW
MACHINE
03
lU
BRIC
ATI
ON
AND
D
RAI
NAGE
Ol T
HREA
DING
THE
MACHINE
OS
THREAD
TENSION
06
STIT
CH
LENGTH
ADJUSTMENT
06
NEEDL
E
REPLACE
ME
NT
•
07
DIFFERENTIAl
FEED
RATIO!\/
ADJUSTMENT
07
PARTS
RELATIO~
AND
TIM
'NG
10
TROUBLE
SHOOTIN
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T0 T
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RATERS
T
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ulliog
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H
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Stra
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ght
Ne
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le.
Over
l
ock/Saf
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S
til
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Machine.
Before
operatin
g
this
macb
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please
study
'b
1S
boo
k
lborougbJy.undtrstaod
the
ruociiOnl and features or
1he
macbine.
Thc:n
it
wtll help you
to
increase
)C
·
UI
sew10g
effiC:1ercy
and quality. ·
ATIENTION:Becausc th
1s
is ansuper high spced
ma
chi
ne.
Do n
ot
ru
n it before fillina o
il
a
nd/ma
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in
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the
c
orrect
turning direction
of
motor
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H
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TO
INSTALL THE MACHINE
(
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l'l
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the machine
a~cordHtg
to the
cr.b
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Ru
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es
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the
distance
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to
p
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and
Table
Top
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about
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and for
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·S-obmcrced
is
about
5mm
{l)Seui
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eda
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of
clu
t
ch
mot
or
to
the le
ft
side
and the pedal
or
prellser foot lift at
r
i~h
t
ride.
(3)1n<~tall
the
cl
o
th
waste
chute,thrcad
nand u
parb
li
st.
(.l)
Bc
5
ure
lh~:
mo
tor
turmn
&
direct
io
n is
clod
:.
'4ise.And
the
bdt
can
be
preued
inware about IO
mm
.
NOTE
:The
di
mensio
ns
or
mot
or
pulley
and
sewing
speed
are shown in Table
I.
Machine
~J><C
d
M
utor
pulley
di~em
eter
(mm
}
(s
.p.m)
6011
z
50H
z
55
00
90
110
6000
9'
115
I!I
.
F~
. J
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From the library of: Superior Sewing Machine & Supply LLC

How
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OPERATE
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MACHINE
Plea$c
run
cbe
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fiut
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Ur
at
20
..
less
-':>C
ed
than
muimum
.Then repJace
the
new
oit
and
thereafter I
he
mactUnc
may
be
opcroted up
to
maximum speed.
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LuBR
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DRAINAGE
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(I
)Lubrl<otion
Fla
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• Rem
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r
~w
A
an
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enclo
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unulthr
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r betw
een
two hnes
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Oill..cvel S
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t W1ndow.Thcn replace
Strew
A.
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machine u
operated
fur
the
first
um
c h was
idle
for a lona tlmc.please
be
sure
to
01l1he
top
of
tbe
needle holder
.guidc.upptr
looper guide etc
.bdo
re
op
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ing tbc mach1ne
(
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Fia.2 ·
• Remove. Screw A
and
dratn
out
th
e
011
then replace Screw
A.
• For keepinQ
ch
e go
od
lubrication
and
ma
c:
hinc
life.pl
case
replace
th
e new
oll
when
the
new
machine
has
bee
n o-pertnng
ove
r four "'ecks.And a.fttr tbat.c:bange
oH
e"'cry four
month~.
• This
mac:-
hjne
ha
s been fiAed wllh
oil
O
ller
.
Pitasc
clean it every monlh
or
replace a new
one
if necessary.
C3)
Sttdle
Coolina
Lub
rltatioD·Silicon
oU.
M.Fig
.2
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STtTCH
LENGTH
ADJUSTMENT
Flg
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9Tsb2
The
stitch
1eo&lh a.djuitmeot is
made
according
to
the
5t"V~
'
tng
fabnc.differential
feed
ratio
etc
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• Keep
pushtnJ
the
Push Botton en
ter
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sh
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tt
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and
match
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lena:th
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wn
on
the
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with
the
indicauna
point
of
Be1t
Cover.
Maxi
diff
ratio Machine
type
I 2
I :2
Seamin&
I 1.5
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NEEDLE
REPLACEMENT
Fig
.10
• Please use DC x
27
or
cqu1valent needle size.
• Loosen Screw
<t>
and remove the
old
ote.dle.
Tab.2
Pulley
scale
) 4 s 6 7
2 2.S 3 3.5 3.8
1.4 1.7 2 2.3 2.5
3 I 3.9 4.7 5.4 5.9
1.2
IS
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•
Insert
the
needle
wbJcb
long
groove
faces
you
a.nd
pu'h
it
up
deep
into
the
needle
hole
unul
11
stops
and
1iahren
Screw
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DIFFERENTIAL
FEED RAT
IO
ADJUSTMENT( Flg.
11
Tab.3)
'
rh
c
dtfftrcntia
l feed
ratjo
is
tbe
ratio
of
mo\'ement.s b
etweeo
Ma
in Feed Dog
and
Differential Feed
Do&,
when
che
movement
of
Main
Fee-d
Dog is bigaer thltl Differential f eed Dog. the fabric be stretched
in
~cwl na
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the
fabric
be
shrinked.
• Loo.scn Nut
<D
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.kw
ue
for strctebing lhe fabric
and
lo
rcvene
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the fabric thea
liJhtcn
Nut$
NOT'E:
Whea
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surf
a
c~
of
adJYSOOJ; Level
Q)
be.
set
at
the
Jcale~
\be
diffcrcnttal feed
ratio
t$
1;
l,ud
1f
it
be
set
over
lhe
~ale
tts
ratio
c.•
.,
be
•dJu.Uablc up
to
1:0.7.
Tab.
3
S.:~&.lc
I 2 3 4 s ~ l®
~
01lfer· I :3 -1:0.7
1:0
.9 1:
1.1
1:13
cntitl
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:2
Q)
Feed
I : 3 I : I 1:1.5 I :2
12.S
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.
flt~"'
lilif.
lft~
.
~H-AA'l.Jii
O.
Smm&BillJII0
.2
mm.
(5)
tt.l;
.
ltft
~fi'J"'~
1111
-7
-
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7.
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r
a
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tt
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tt
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B
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aJII
O
.
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(6)
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•
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. 18
•
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•~
tt
8 £
li
ti.llt
<19tt~
II
!j
ft
of'
(;
I&
~II!
Ill
J\J2.Smm.
I!I
.Fig.l2
(I)
Nudle
ond
Ne~dlt
Ploce
Fla
. 11
Wben
the
Needle moves
lo
tbe
hicbe.st
position, the distance between aced
It
point (leh ne
edle
tf two needle)
and
Needle PlacetS. 9.S·9.7mm for
stand
ard
lift
ma
cb.Jac
or
10.8·ll.Om.m
fOC'
h•ah hft. mac:hitte. Each needle
mw.1
ecnlers in
eaeb
nec:.dle
slot
of
N
eedle
plate
.
The
riC.ht
needle must
ed
ahead abouc
0.2-0.Jmm
than
left
needle.
And
tbe
diStance
between
lhe
needle
po1ot
(richc needle
if
two
needle) ro needle sJor
of
Needl
e P
llrc
or
Presser
Foo
t
is
J.2mm.
• Sli&htly loosen Sc
re
w
cP
of
Needle Drive Crank.
• Rotate t
he
P
ulley
to check
~
f
oeedle
cen
t
er
In
ea
ch
needle sJot
or
1'\cedlc Plate. or you may loos
en
Scr
ew
(I)
and adju
SI
Nccdc H
older
.
• R
otate
the
Pulley
for re
mo
v
ing
the
needle
co
the
hi
gh
est
position
.
tap
che
Needle
H
older
Go
idc
until
che.
co
r
rect
needle
heigbc
is
obtai
ned.
• Ti&hten Screw:!)
(Z)U
pp•r
L
oo
por
(
Spreader
)
and
l'i
..
d
l•
FI1.
1J
• Wbeo
the
Upper
(s
preader
) moves
to
tbe
extremely Jefc.
lbe
dutaoce
bct..,·
ua
the
point
of
looper (
spreader
)
tod
~enter
hne
of
needle
is
4.5-S.
O,
for I needle (spreader)
to
center
line
of
left needle is S.S·6.0mm for 2 need·
Je
machine
.
(J)
Lo
wer
Loop•r
and
Needle
Flg.l4
.
15
• Wh
en
the
Low
er
l
oo
per moves
to
the
extremely
left,
th
e
distance
betw
e
en
l
ooper
poin
t
an
d
ce
nter Hne
of
ne
edle (left needle
if
2 n
ee
dl
e)
is 3.4·
3.6m
m for high
lif
t machine.
• W
he
n the Lower Loop
er
moves to lhc ce
nt
er line of
nee
dle
(left
needle
if
2 needle).
tb
e
ga
p
be
tween needle
and looper is
o.o
.
o~mm.
(4)U
pper
L
oopor
oDd
Lo
wer
Lo
pper
Fla
.
l6
When
the
Uppe-r
and
Lower Looper
•'
crou~d
.
(S)N
..
dle
ud
N
•tdle
Guard
f lc
.l7
When
the
Lo,.cr
Looper
poi
.-
:
t.S
opposue
the
center
line
of
J\eedle
(left
needle
if
2 needle), the
&•P
bet
..
e.ea
Ne
e
dle
and
rur
l'eedle
Ooard
A is
Omm
. When H.!edle
moves
t.o
the
lowest
posuioo.
the
cap between
Needle
a.nd
front
Needle
Guard B
is
0.1S·0.2mm
.
(6) Choln
Loo
per
and
Needle
Fta
.
l8
The
Chat
n
Looper
muu be fixed iuro rhc Jowe.u p
otilio
n
of
its
holder
and when the
Ch
ain L
ooper
m
ovts
ro
rbe exm:meJy Jef1.
th
e dists
.ne-c
be
tween the looper point and t:em
er
tine
of
needle is
2.5
mm.
-8
-
7
From the library of: Superior Sewing Machine & Supply LLC

le A ;
4.5-$0
B· 5
5-60
_j
•
ol
.
..
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l ·
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_
____
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=:;
-;
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A
0.5 l A 0.0 I
1 \ r 0.
15-020
~~I
\
N~o
rl
/
lf~-:'
I ~
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llll
_·,g.l-6
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L
til
FIR
17
-
9-
(].~
2.5
!!I
Fig.
IS
From the library of: Superior Sewing Machine & Supply LLC

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~~~~
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(2)
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DLE
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REA
SON
(I
)Needle ins101led wrong
(2)Wron.a needle size.
(3)Needle " bonded.
(4)Wroa&
"'latiod
with Needle
Guanl
!S)Wroca rdatioe wid! looper
16)Neodle
does
no<
~nter
dle oecdle
sloe
of
Needle
Plaw
or
~sser
Fool
1111!1
Ill
atoll..:,;R
(2)
ttlll•
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!tit
it
11.;k
(3)
1Jtlllll
(4)
IUt!iJJ
:
UI
(5)
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(6
) tl:!l!iti:UI\1!
(7)
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I.
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B
xlt
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2.
tt
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cs>
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e.ea
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(10)
tt
.
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ttlli
.
ttttl!i
.
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~
THREA
D
BREAK
( I )Inferior quality
of
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(2)Thread
is
thicker th.an Needle hole
(3)Wrona threading
-10-
~-
(l)
lUi
4ut
,
1!:
IllIii
Iii!
I!H3e
(2)
;&mi1~1!il'lfa•tt8'lfltt
(3)
J!IUiU
(4)
illl!llltt
ll
' llttll'J.):;l!i
(;)
ill•"''t
t.IIJ
ftfJX._
(6
)
tli.ttllillft
.
!l"
!!
!i.
•
C
OKRE
<..'T
( I)Reset needle com:ctly.
(2)Use properly needle for fabric and thread.
(3)Replace new needle.
(4)
RQd
j
u>l
Needle Goard.
(S)RQd)ust looper
16)
RQd
)oat tho l"cedle Plate and Presser Fool.
J't.
(I)
<:1:/ll&ll*fll'lll
(2)
11!1611fi'Jtt
~
Hl
(3)
tllli
if.
•YI'tt
(4)
illl!
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cs>
••
.a:
••n
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ilili~tU!llttftilii
nm
(7) I :Wlt.lllilll
2 illl!lttl'l<!l·
(8)
1!1~-!lititri.O
JM:It:
C
9J
••u
t
·
;
~nll'l*
-"
(lO)
*11:t'-~IUiollo
COR.R£CT
(!)Use
good
quality tllread.
(2)Usc proper Needle
for
fabric and lhrc>d.
ClJRelhteadina
c
cim:c~y
.
From the library of: Superior Sewing Machine & Supply LLC

(4f
l'hn
:ad tension
i5
t
oo
SU'l)nJ
(5)Needle
mswl<d
wrong
(6)
TI=ad
SW>cl
onstalled
wrong
(7
)0\r
er
h
ea
l
or
NeedI
<=
l.
NO
6iJicon
oil2
Wrong sculn&
of
Needle Guard
(8)
Tbread
Da
c
Of
Guide
IS
bu
rred
(9)Wroog n:lalioft
of
li«dl
e and Looper
CIO)N
...Sl
e.
Looper.
l'eedle
Plate
and
Guide
os
b
urred
IIIII
(I)
lt-"~ttll'l~f.illil
(2)
!Jiillill
(3)
tt'l<tHII
II<
(4)
l'l!t!i
JJJ:
IIil..t:tl
IS)
•Ht
1U&
IIIq;t.:t;~
(G)
rt~fJ
(71
llittJ
~1C
III!Itili\
S
KtP
STITHCES
REASON
( I)Wroog n:labon
of
Needle
aod
Looper
(l)
Wrcng
thruding
(3)
1\ud
l
c:
installed wrong
(4)l
nadequate t
hrtad
te
nsion
or t
eQO.ion
too
suoo
g
(~)
Looper
pom
IS
dam~icd
(6)Needle " bonded
(1)
Wrong installed Needle Ouard
• l!l
(I)
"~IO
Q
(2)
lt
:
UI
(3
)
~~IU
l!i
tlJtll
<•J
tt
!t
eA:itMI
(~)
tt
';tjtt
¥11
-
II-
(4)
Re.adju.st thread te
nsion
nut
(S)Rcs.et
oeedle
c
nm:cly
.
(6)
Reset thruds
wd
for threading smoochly.
(
7)l.
fill
In
Silicone oil
l .Rta.dju:n Needlt
Guud
(8)Gnnd
ot!
polish
or
replace
new
<Ml<
.
(9)
Read
ju>t Needle and Looper
(10
)Grind
off,
poJjsh
or
replace new
one
.
,..
(I)
ill
l!t
t!Jiiltt
~.
(2l
.l
U i if:
iUl<
tl
(3)
!!IIi
i£
~1Ut
<•l
iiU!
~tt•
a
(S)
1:;!a
:f;9..!111i.ll.
(6)
lllli
.ll.
(7)
~tlli
tiH.-I/<
1>HiiHJ.
"
CO
RRECT
(
l)
Readjonl
l'ecdle
and
Looper
(l)
R
etlutadina
com<tly
.
(3)Reset N
eedle
c<~rrceUy
.
(4)Readj
ust
Th.rc.ad
Tension
Nut
(5)Rcploce
MW
one
.
(6)Rep
l..,.
new
one.
(7)Readjust Needle Guard
Jf•
Ul
.il
II
iE
tl
ll<
!.t
(2)
WI
Jot
"'
J.:
·t
ii'Jtt
(3)
illlU
l!
l!liUi
~l
UI
lifo
(4)
¥..1uUii
(S)
i:Ji
iE
IIU!l{
From the library of: Superior Sewing Machine & Supply LLC

'.
.
;.
L
..
..
"
:f
~~
-·
-
~-
REASON
0 )W
ro
ns
tltre•din&
(2)Titt<4d
i•
thicker than
~
:.:
die
hole
(3)Tensoon Disc
do
not
pre
ss
thread PfOperly
(4)Nec.dlc thread is n
ot
lubricated
(5)
Wrona
>ctting of Neodlc 1nd lc<lpcn
-~;r-~
l
Ui
(I)
~ttf.'l~
(2)
tllll~~'iilil:
(3)
l'Jl"~lllil!
(4)
Jl~IIUY'IIi
!W !F
J.JJ
1Qift
2.
m•
<s>
.i:li:Ut
•m
(6)
ft
~:
UI
(
7)
l!MA8!1~·1l
(8)
lf.I\Bi1J;UI~
:
Ul
REASON
(I
)W
""'i
thn
:
adtnJ
(2)Thn:ad Stand lDIIallcd
~
·ro
na
(3)Low
er
Knife installed wr
on&
(
4)Kni\n
do
not
trim
neady.
I.
Knivc.s
installed wrong
2.
Dull
1ower
Kni
fe
(S)Thn:ad Disc
or
Guide
i>
bllned
(6)Needle
point
u damated
(7)lnadcquatc heigh
of
Feed Dog<
(8)1nackq
ua
te
thread
ltnsion
Ill!!
o> !9.tll.l<JJxtl
(2)
1'1'
.14/J<
)J
;1:
lll
t&.
.!:
Gil
(
3)
j)S!I!JU:~Iflttl!i
<•J JlA;tt:
!H
1
(S)
.12
.11
~
tH<d
~
ft
(6)
·~
;1:
Ill
(7)
li!~llllltttlllli~'l!
-
12
-
CORRECT
(1)Relhrcadi
n&
correctly.
(l)U
sc
proper
:>leeciJe
(3)Re<et Tension
Disc
properly
(4)Fill silicon oil
(S)Rudjust
Needle l!lld Loopers.
)f
.
(I)
11!
i'i
tf.
liUP
tt
(2) a
Ji.
t
UIIf
!Ulill
ll
HII9
(3) IJIJi
:l<
tl
l'Jl
(4) I
lll!l
JJitillfU~
2 ll.ftliUIIJi&
(S) .UitrJI':
(6)
llllift
(7)
'IC!
U .
ill
lill
(8)
lll
~
lfJUi:ll!lll
CO
RR
Ect
(I)RclhreadlDJeorr«11y.
(2)RcS<tThn:adt
for
threading smoothly.
(3)Rcadjust Lo,.·er Knife.
(4)Ccmect as follol.:
I.Rcadjust Knt\'CS
2.
Shar
pe
n ur rtplact
new
K
nivc
.t
.
($)Grind off. pohsh
or
rcplau
new
oac
(6)Replace new Needle.
(7)
Readjust
Feed
Dogs
.
(8)Rcad
just
Thread Tension NuL
)f
.
0 l
!I
.II
i1Ul
l2
tlli
a:
(
2)
lllllll'l'
Jl.f.i
)J
li
a:
(3)
.IJi!Mn
i
EIIrAil
(4)
lfi"
Jlll
'
illllli£
(5)
II
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i!SM
(6)
lll~il:11iflltlll'JU
(7)
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i'i
From the library of: Superior Sewing Machine & Supply LLC

'
t
(I)'T'bread
&cnt.ion
is
too
sli'On
g
(2)
1oadeqoat<
pm..,.
ot
l'l<.sSCt
Foot
(
))I
nadequate height
of
F«<<
Dog
s
(4)
kn
jvc:s
do
n
ot
trim
QQtly
~
5
)
0ifferc.nhal
feed
''
ooc
mllcbcd
(6)Ncedte
i11
too
th1ck
(1)5<am
..
kith
is
.,.,
-
tpUut
the
cha
to-
off
finaer
of
Needle
Pla
te
••
<1l "
JH<
~
111
ill
00
~HdA
~
~M~~~e~a,
U)
IH
t
tl
ft"I<
~IB
ill
w
ll<!
llftil!
(S)
lt!t.ltA::I;:il.til
(
6)
ft'Jtjftii'J:lt::
Aill!;;l
(7)
ftl!ii<";!i"~
'l!;tl
(8) l!!
lll
lt
l!
l!l.
THERAOCHA
REASON
(1)Preucr
f'ooc
imulled
•roaa
(2)
1n.adequate
timma
of
Looper
Th.read
Ca
m
CJ)Oouble Chain Looper
in
s
(.al
led v.rong
(4)
Wront
tluudin1
(
')Inadequate
or
t
OO
nr
on&
lhread tel'
~i()
n
(6)Wrong relation of Needle and
IN
;.
er
(71
S<cdle
Pia,.ThRtd o;..,
Of
l'ml<f
Fool
Is
burred
.
(IUTh.
read
ccns.ioo
dJ
Jk
i.5
roua
h.
-
IS
-
CO
RRECT
(I)ReadjUJt
T1lretd
Tco!ioa Nvt.
(
2)
Readj
ust
l'mRr
Foolprcuure.
(3)ReadjuJI Fe«!
Dot•
·
(4)RadjUJt
Kll
i
vu
Of
slwpeo
KlliVCL
(S)Readju
$1
dilf
ereo
tl&
l f
eed
nt
.
io
.
(6)V,.
proper Ne«<lt
for
fabric
lAd
lluud
.
O)
Rudjust
aeam -,tdth
or
tq)lacechalo
off
finger.
Jj
.
(I) 8tfi
iE
III'RIIi
(2)
illl!lll
"tl\
~
H&
(
3)
j!
llj
iE
111
'I<
1li
(•)
~fj
JE
111#1l
(SJ
illl!
i4
'll!!
ll!I.W
(6)
illlU
t 'J<Ht
li'
J*
~
(7J
Jll
"lli
oii
Hi
t1
Ill
M i
lt
(8J Ill
il>
lll
l
~
ill
Jf.tll:l't
CORRECT
( I)ReS<t Pruo<r FooleorTectly.
(2)Readjtut
Loo
per dtread Cam.
(3)
R<S<t
Double
Clwo
Looper
e«recd
y
<•J
R<Ihrtad1liJ
<Om>C:O
y.
(3)
Rudju
s
Thread
Tcnsloo
Nut
(6)Readjust Needle ood Looper
C7)0rindnff,po
ti
s.b
or repl
ace.
new
on
e.
(8)P
ohsb
thread
len
.:<li
on
disk
From the library of: Superior Sewing Machine & Supply LLC

If· tP:
~lrl
til:umbcn
• ¥
1>-<mp
'1 ' •
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·
rt
~
p-..,.
"o
'"
Thret·r
hreod
Fut~r·rhrend
!'wNhreaJ
I
YTC8'1
ffbt
madun.!
frame
I I I
2
YTi\04
I
+\.,._·,'.;1'~
Offill•thrc!d
0>\.,.
pL.u-
I I I
3
YTAOS
r
l>~
IIJ)f>C1"
oncdc oo>rr I I I
4
YTAO<>
I
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upper
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Cu\cr
pJd
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uprn
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ruht I I I
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ad:tk,:_,r,e
~
I 1 I
10
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ozl
s.cal
I I I
II
YT
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/iiJ!II(
ft:llCU\.:T
I I I
12
YTA2.S
2
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olHit.I!H
re.u-
CO\Cf
Vii
.;nf I I I
13
YTA27
IIUi
('OVer I I I
14
Y'iA2S
~bll~
oil
'Oe.U
wL-her
I I I
IS
YT~'I
l!i.~
ttnt!r
,.,..u.r.-:r
I I I
16
YTA33
~tl
"'"1
~
~
4
17
YTA.lo
IM'!IA'
m:"hmt
model
pill< I I I
n
YTAJM
fi"Hli
model
lllh<
I I I
I
'I
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From the library of: Superior Sewing Machine & Supply LLC
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