Zonestar P802-STS User manual

M3 nuts 50pcs M3*20mm Round head
screws 42pcs
M2.5*10mm black
screws 2pcs
M3*10mm inner
hexagon screws 15pcs
M8 nuts 12pcs
M8 Cushion ring
12pcs Plastic Pillars 4pcs
M3*14mm Flat-head
screws 7pcs
M3*30mm Flat-head
screws 4pcs
Classification Of Screws

M4*15mm Round head
cross screws 12pcs
M4*8mm Round head
cross screws 12pcs
Compression springs*4
Thumb nuts*4
Classification Of Screws

Step 1 Assemble Y-axis Motor
M3*10mm
inner hexagon screws*4
Y-axis motor
support
Y-axis motor
M4*2mm jackscrew
Synchronous pulley
Fit the synchronous pulley on the motor, Locking with
M4*2mm jackscrew.
As the picture, Put Y-axis motor on <Y-axis motor support> ,
locking with Four M3*10mm screws.

Step 2 Assemble Y-axis Limit switch
Put the Y-axis limit switch and the holder together ,locking
with two M3*20mm Round head screws & nuts. As picture M3*20mm Round
head screws
Y-axis limit switch
Y-axis limit
switch holder
(Acrylic)
M3 nuts

Step 3 Assemble Base Frame Holder_Back
Y-axis motor assembly
Sliding rod
Restriction*2
M3*20mm
screws
Y-axis limit
switch assembly
Y-axis motor
holder
Base frame
holder_Back
M3 nuts
As the picture, put two of the Sliding rod
Restriction in front of the base frame holder
(back). locking with two M3*20mm Round
head screws & nuts.
Put the limit switch and holder assembly on
the base frame holder, locking with one
M3*20mm Round head screw & nut.
Put Y-axis motor holder on base frame
holder ,locking with one M3*20mm Round
head screw & nut.
Put Y-axis motor assembly on base frame
holder, locking with three M3*20mm Round
head screws & nuts.

Step 4 Assemble Base Frame Holder_Front
Sliding rod
Restriction*2
M3*20mm Round
head Screws & nuts
Y-axis belt pulley
wheel assembly
Base Frame
Holder_Front
As the picture, put two of the Sliding rod Restriction
in front of the base frame holder _front. locking with
two M3*20mm Round head screws & nuts.
Put Y-axis belt pulley wheel assembly behind the
base frame holder, Locking with two M3*20mm
Round head screws & nuts.

Aluminium plate
M3*30mm
screws*4 Heat bed M3 nuts
Bed frame
Bearing*3
Thumb
nuts*4
M4*15mm
Round head
cross screws *12
Compression
springs*4
M3 nuts
Fixed part
Step 5 Assemble Heat Bed Frame
Firstly fixed the Bed Frame and M3 nuts
fixed parts together with M3*20mm. As
picture below.
As the picture, put Aluminium plate and
heat bed together, locking with four
M3*30mm screws & nuts.
Put three bearings under the bed frame,
locking with twelve M4*15 Round head
cross screws.
Put four compression spring between
heat bed and the bed frame. Next Top
four thumb nuts under the bed frame.
M3*20mm
Round head
cross screws
Belt clip

Bearing Inner Hexagon
screws M3*10mm
Motor & Hotend
Fan Holder
Fan
cross screws
M3*20mm
U-Metal plate
Round head cross
screws M4*8mm
Step 6 Assemble Extruder
Install 3pcs Bearings to the U-Metal Plate,
Locking with 12pcs M4*8mm Round head
Cross screws.
Put Motor& Hotend module and U-Metal
plate together , locking with 2pcs
M3*10mm Inner Hexagon screws .
Put Fan and Fan Holder to the U-Metal
plate, and locking with 2pcs M3*20mm
Cross screws

Step 7 Assemble Z-axis motor
coupling
M3*20mm Round
head screws
M3*10mm Inner
hexagon screws
Z-axis motor
support(side)
Z-axis motor
support(top)
Z-axis motor
Put two Z-axis motor support(side) in two
sides of the motor, Cover the Z-axis motor
support(top) on the top, locking with
M3*20mm Round head screws & nuts.
The cable of Z-axis motor is back of the Z-axis
motor support. Locking Z-axis motor with
four M3*10mm Inner hexagon screws.
Put the coupling on the motor, locking the
jackscrews.
Another Z-axis motor is the same assembly.

Step 8 Assemble Z-axis
Z-axis motor assembly
Framework M3*20mm Round
head screws
M3 nuts
As the picture, Put the two Z-axis motors assembly
on the left and right side of the framework ,
locking with three M3*20mm screws & nuts.

Step 9 Assemble Framework
Sliding rod
restriction
Framework holder(top)
Framework-
right
Power supply
Framework-middle
Framework-left
M3*20mm
Round head
screw & nut
M3*14mm
Flat_head screw
(lock power supply)
M3*30mm Flat_head screw
(lock control board)
Z-axis limit
switch
Put Framework-middle and Framework-
Right ,Framework-left together as the picture.
locking with Six M3*20mm Round head screws &
nuts.
Put two of Frame holder (top) on the top of the
frameworks, locking with four M3*20mm Round
head screws & nuts.
Put two sliding rod restriction on the top of left
and right sides. Locking with one M3*20mm
Round head screw & nut each.
Put the Z-axis limit switch on the left side of
framework(middle). Locking with two M3*20mm
Round head screws and nuts.
Put Power supply on the right of framework-right,
locking with three M3*14mm Flat_head screws
and nuts.

Step 10 Install Base frame holder_Back
Base frame
holder_back
M3*20mm
Round head
screws*4
M3 nuts
Put the Base frame holder_back with
Framework_Right & Left together, locking
with four M3*20mm Round head screw

Step 11 Install LCD display
M3 nuts
Put the LCD display on the top of the
framework , locking with three M3*30mm
flat_head screws &nuts
LCD display
assembly
M3*30mm Flat
head screws

Step 12 Install Base Frame Holder_Front
M8 nuts &
cushion ring
M8*400mm
screw arbors
Base frame
holder_front
M8 nuts
Through the Frame Holder_Front & Back by two
M8*400mm screw arbors, locking with twelve
M8 Nuts & cushion ring.

Step 13 Instal Platform Assembly
Platform
assembly
M8*380mm
sliding rod*2
Sliding rod
Restriction
As the picture , through the platform on
the base by two of M8*380mm Sliding rod.
Fix both end by Sliding rod restriction
The 2pcs bearing
are on this side
Attention: Put the 2pcs bearing one
the hotbed are on the right side , and
put the hotbed wires on back side .

Step 14 Instal Y-axis Timing belt
Acrylic Bed frame
Timing belt
Belt clip*2
M3*20mm
Round head
screws &nuts
Synchronous pulley
Y-axis belt pulley
wheel assembly
As the picture, Lock one end of the timing belt in
belt clip , the other end through the Y-axis motor
and belt pulley wheel on the base frame holder.
Then tense the belt and lock in the other belt clip
with M3*20 Round head screws & nuts.

Step 15 Instal X-axis Extruder Assembly
Sliding rod
restriction
Framework
holder(top)
M8*330mm
Sliding rod
Coupling
M8*300mm
screw arbor X-axis Pulley
mount
X-axis Motor
mount
Put X-axis motor on X-axis motor mount.
Locking with three M3*10mm Inner
hexagon screws.
Through the X-axis motor mount & pulley
mount by M8*330mm sliding rod &
M8*300 screw arbor. As picture
Limit the top of sliding rod with sliding rod
restriction, connect the bottom of screw
arbors with couplings , locking jackscrew in
coupling.

Step 16 Assemble X-axis X-axis motor
mount
X-axis pulley
mount
M8*443mm
sliding rod
Extruder assembly
X-axis limit
switch
X-axis Motor
Through the X-axis motor mount mount&
pulley mount and Extruder assembly
using two M8*443mm sliding rods, as the
picture.
Put X-axis Motor on X-axis motor mount,
locking with three M3*10mm inner
hexagon screws
Put X-axis limit switch on the X-axis
motor mount, locking with two
M2.5*10mm screws (small black screw)

Step 17 Instal X-axis Timing Belt
X-axis
timing belt
M3*14mm
Flat_head screws
Belt clip 2
Belt clip 1
M3 nut
M3*16mm
Round head
screws
Install Belt clip 1 as picture , locking with
M3*14mm Flat head screws
Put X-axis timing belt between Belt clip 1 and Belt
clip 2, locking with M3*16mm Round head screws