Zonestar Z9 Series User manual

Model: Z9 Serial 4th Version
User Manual

!! ATTENTION !!
Please put the printer away from the reach of kids.
Must be guided by adults when children are installed or used.
Take care when installation, to avoid electrical shock hazards.
Please keep well-ventilated condition! May produce toxic gases when
printer working.
Caution: Hot!
Hotend has high temperature even the printer stop working.
Caution: Hot!
Hotbed has high temperature even the printer stop working.
Please strictly follow the standard operation when installation.
Please make sure you have set the AC power select switch to the
correct position before power on.
For mixing color printer, must load filament to both of the extruders,
even if you print single color 3D object.
2

Fig
Name
Description
A1
Metal brackets
1. X-axis motor bracket
2. Y-axis motor bracket(with ENDSTOP)
3. Filament roll dock
A2
Screws
Screws for assembled
A3
Other parts
1. Closed timing belt for Z-axis synchronize
2. Open timing belt for X and Y axis
3. Timing pulley for X,Y and Z-axis
4. Filament guide tubes and fittings
5. Cable ties
6. Rubber Pads
A4
SD card & Gift
User guide stored in SD card
A5
Proximity sensor
Proximity sensor for bed auto leveling
B1
Tools
Tools for DIY assembled
Parts
A1 A2 A3 A4 A5 B1

Fig
Name
Qty.
1
Hot Bed
1 PC
2
Control box
1 Set
3
Control Panel
1 Set
4
Extrusion feeder
2/3/4(*)
5
X Carrier
1 Set
6
Y Carrier –left
1 Set
7
Y Carrier-right (with a screw on the top)
1 Set
8
Hotend
1 Set
9
belt bracket - left
1 Set
10
belt bracket - right
1 Set
11
Left Z slider-rod bracket
2 Set
12
Right Z slider-rod bracket bottom
1 Set
2 3 4 5 8
Parts
9 10 1 76
Fig
Name
Qty.
13
Z axis drive componen
1 Set
14
Z-axis left slider
1 Set
15
Z-axis right slider (with a hand screw)
1 Set
16
Stepper Motor for X and Y
2 PCS
17
Hotbed bracket
2 PCS
18
T8 lead screw
2 PCS
19
slider rod
4 PCS
20
Aluminum profile
13 PCS
21
Hotbed film
1 PC
22
USB Cable
1 PC
23
Power cord
1 PC
24
Profile cover
2 PCS
11
12 13 14 15 16 17 18 19 20 21
22 23 24

Assemble hotend module
Disassemble these two
screws
Hotend module
M3x6 *3
Hotend_back*
5 8
1. Install hotend module
to the bracket
2. Disassemble X
ENDSTOP fixed screws
3. Tighten the screws
to install the X
ENDSTOP
Install X endstop
4. Install
proximity sensor
PM3x20
Proximity sensor*
NOTE 1: Don’t install the proximity sensor in this step, about the detail, please refer the guide of “How to upgrade bed
auto leveling ”
NOTE 2: Hotend Bracket shell maybe a little different with the picture,
A5

6
Assemble hot bed
A2
1
Hot bed (bottom)
M4 nut *4
Note: Connector
KM4x30 *4

7
Assemble X drive components
PM3x6 *3
M3 spring shim
*3
Jbckscrew should be fixed on
the flat face of motor’s shaft
Jbckscrew
Wire
direction
Timing pulley
Metal bracket
PN: Z9-11 NOTE:
1. Timing pulley’s inner diameter is 5mm.
2. The platform of the timing pulley is on the top.
A2 A3A1

PM3x6 *3
M3 spring shim *3
Jbckscrew should be fixed on
the flat face of motor’s shaft
Jbckscrew Timing pulley
Metal bracket
PN: Z9-11
NOTE:
1. Timing pulley’s inner diameter is 5mm.
2. The platform of the timing pulley is on the bottom.
Connector
8
Assemble Y drive components
A2 A3A1

9
Assemble Z axis drive mechanism- left
PM4x8 (1)
PM4x8
Part 19
Slider rods
Part 14
Z-axis left slider
Part 11
Left Z slider-rod bracket
11 19 14
NOTE: Disassmbled the PM4x8 screws from end of the rods before installed it.

10
Assemble Z axis drive mechanism- right
PM4x8
PM4x8
Part19
Slider rod
Part 15
right slider component
Part 13
Z axis drive componen
Part 12
Right Z slider-rod bracket bottom
12 13 15 19
NOTE: Disassmbled the PM4x8 screws from end of the rod first before installed it.

11
Assemble Z axis drive mechanism
Z-axis drive mechanism-
left
Z-axis drive mechanism- right
Part 18
T8-485mm lead screw
Put in the closed timing belt
Insert a 8mm timing
pulley, note its direction
Part 18
T8-510mm lead screw
A3
18

12
Assemble Z axis drive mechanism
Spin in the lead
screw and lock
the jbckscrews
Tighten the
jbckscrew to lock
the lead screw
Jbckscrews*4
Jbckscrews*2
Jbckscrews*2
move the timing
pulley to the
bottom and lock
the jbckscrews

13
Aluminum profile preview
Z9-A
Z9-A
Z9-Z
Z9-B
Z9-BP
Z9-X
Z9-B
Z9-B
Z9-AP
Z9-Z
Z9-Z
Z9-Z
Z9-A

14
About aluminum profiles
Z9-Z
4PCS
Z9-A
3PCS
Z9-AP
1PCS
Z9-B
3PCS
Z9-BP
1PCS
Z9-X
1PCS

15
Top aluminum profiles
TOP VIEW
Z9-B
Z9-A
Z9-B
Z9-A
FRONT
BACK
215mm
130mm
130mm
Big hole on
the bottom
Big hole on
the back
Big hole on
the front
Big hole on
the back
Big hole on
the bottom Big hole on
the top
Big hole on
the top
Big hole on
the top
Big hole on
the front
Big hole on
the bottom
Big hole on
the bottom

16
Bottom aluminum profiles
215mm
130mm
130mm
Z9-A
Z9-AP
FRONT
BACK Big hole on
the right
Big hole on
the back
Big hole on
the front
Big hole
on the
Bottom
Big hole on
the back
TOP VIEW
Z9-B
Z9-BP
Big hole on
the front

17
Top aluminum profiles frame assemble
HM5x20 *2
20
A2
Z9-B
Z9-B
Z9-A

18
Install X Y carrier to top aluminum profile frame
NOTE 1: Adjust the eccentric column with a wrench, let the carriers hold the rail well and move
smoothly.
NOTE 2: The carriers shell maybe a little different with the picture.
7. Y Carrier –right
6. Y Carrier –left
76
For the RIGHT
carrier There is a
screw to touch the
Y ENDSTOP
FRONT

19
Assemble top aluminum profiles frame
HM5x20 *2
20
A2
Z9-B
FRONT
Back

20
Install X Y bearing bracket
Y Carrier –right
HM5x20 *2
Install from the bottom
X bearing bracket
Y bearing bracket
Y Carrier –left
9 10
A2