ZURN AquaSpec Z86300-XL Series User manual

ZURN INDUSTRIES, LLC 5900 Elwin Buchanan Drive, Sanford, NC U.S.A. 27330, Ph. 1-800-997-3876, Fax [phone]
In Canada: ZURN INDUSTRIES LIMITED 7900 Goreway Drive, Unit 10, Brampton, Ontario L6T 5W6, Ph. 905-405-8272, Fax [phone]
Rev. C Date: 10/17/2018 C.N. No. SAN008373 Prod. | Dwg. No. CF1577
PAGE 1 OF 4
AQUASPEC FAUCETS
MODEL - Z86300-XL SERIES
SINGLE BASIN METERING
TECHNICAL INFORMATION
®
INSTALLATION INSTRUCTIONS
1. THE WATER SUPPLY LINE MUST BE THOROUGHLY FLUSHED BEFORE FAUCET INSTALLATION.
2. REMOVE FAUCET BODY FROM CARTON AND PLACE GASKET (#7A) ON SHANK.
3. PLACE FAUCET ON SINK, MOUNT LOCKWASHER (#7B) AND MOUNTING NUT (#8) ONTO SHANK FROM UNDER SINK.
4. HAND TIGHTEN MOUNTING NUT (#8). MAKE SURE FAUCET IS CENTERED PROPERLY. DO NOT OVER TIGHTEN, YOU
COULD DAMAGE THE FIXTURE.
5. ATTACH LAVATORY SUPPLY TO THE OUTLET OF THE STOP BODY AND CONNECT TO FAUCET WITH RISER NUT
(#7C).
6. OPTIONAL - POP-UP (-P)/ GRID STRAINER (-G)/HANDICAP OFFSET GRID DRAIN (-GH):
INSTALL POP-UP OR GRID STRAINER IN SINK OUTLET AND PLUMB WASTE CONNECTION.
7. TURN WATER SUPPLY ON AND OPERATE THE FAUCET WHILE CHECKING FOR LEAKS.
8. INSTALL AERATOR (#6) INTO FAUCET AND HAND TIGHTEN.
9. METERING CARTRIDGE IS FACTORY PRESET FOR A 10 TO 15 SECOND CYCLE AT 80 PSI, IF ADJUSTMENT IS
NECESSARY, SEE “ADJUSTING THE CYCLE TIME” SECTION (PAGE 2).
IMPORTANT THE WATER SUPPLY LINES MUST BE THOROUGHLY FLUSHED BEFORE INSTALLATION TO PREVENT
FOREIGN MATTER AND DEBRIS FROM CLOGGING AND/OR DAMAGING INTERNAL COMPONENTS
IMPORTANT THE FAUCET HAS AN INTEGRAL SHANK FILTER ASSEMBLY INSTALLED IN THE BODY UNDER THE
METERING CARTRIDGE TO PREVENT FOREIGN MATTER AND DEBRIS FROM DAMAGING THE FAUCET. THE INTEGRAL
FILTER MAY BE REMOVED TO BE BACK-FLUSHED AND CLEANED IF INSUFFICIENT FLOW IS DETECTED. THE INTE-
GRAL SHANK FILTER ASSEMBLY MUST BE RE-INSTALLED AFTER SERVICING TO ENSURE PROPER FUNCTIONING OF
THE METERING CARTRIDGE.
*
WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov
ADVERTENCIA: Cáncer y daño reproductivo - www.P65Warnings.ca.gov
AVERTISSEMENT: Cancer et effets néfastes sur la reproduction - www.P65Warnings.ca.gov
FLOW: 0.25 GPC MAXIMUM; PRESET AT FACTORY TO 10 TO 15 SECONDS @ 80 PSI ADJUSTABLE
MAXIMUM PRESSURE: 80 PSI
MAXIMUM TEMPERATURE: 140OFF
OPERATION - 5 LB FORCE MAXIMUM UP TO 80 LBS PSI
CARTRIDGE STYLE - ZURN METERING CARTRIDGE

ZURN INDUSTRIES, LLC 5900 Elwin Buchanan Drive, Sanford, NC U.S.A. 27330, Ph. 1-800-997-3876, Fax [phone]
In Canada: ZURN INDUSTRIES LIMITED 7900 Goreway Drive, Unit 10, Brampton, Ontario L6T 5W6, Ph. 905-405-8272, Fax [phone]
Rev. C Date: 10/17/2018 C.N. No. SAN008373 Prod. | Dwg. No. CF1577
PAGE 2 OF 4
ADJUSTING THE CYCLE TIME ON ZURN METERING FAUCET
1. METERING FAUCETS ARE FACTORY PRESET FOR A 10 TO 15 SEC. CYCLE AT 80 PSI.
2. ACTUATE FAUCET 3 TO 5 TIMES TO REMOVE ANY TRAPPED AIR IN THE SUPPLY LINE OR FAUCET.
3. REMOVE HANDLE (#1) PER INSTRUCTIONS IN MAINTENANCE SECTION 2.1 THROUGH 2.3 TO EXPOSE ADJUSTMENT
NUT (#2E).
4. INCREASE CYCLE TIME BY TIGHTENING ADJUSTMENT NUT (#2E) 1/2 TURN CLOCKWISE. DECREASE CYCLE TIME BY
LOOSENING ADJUSTMENT NUT 1/2 TURN COUNTERCLOCKWISE. CHECK FOR DESIRED CYCLE TIME BY ACTUATING
FAUCET WITH HANDLE (#1) IN PLACE ON STEM (#2C).
REPLACEMENT PARTS
HANDLE NUT ASSEMBLY G60561
METERING CARTRIDGE ASSEMBLY G61754
HANDLE ASSEMBLY G60522
INTEGRAL SHANK FILTER ASSEMBLY G68020
Installation Instructions are revised frequently.
Please access website for the latest revision.
*
MAINTENANCE
1. YOUR ZURN AQUASPEC FAUCET HAS A HIGHLY POLISHED NICKEL CHROME PLATED FINISH. CLEAN WITH SOAP
AND WATER OR A MILD CLEANER WHICH IS SAFE FOR CHROME PLATING. DO NOT USE ACIDS OR TOILET BOWL
CLEANER AS THEY WILL DAMAGE THE FINISH.
2. METERING CARTRIDGE (#3) REMOVAL AND REPLACEMENT.
2.1. REMOVE COLORED INDEX BUTTON (#1C) FROM HANDLE (#1A).
2.2. LOOSEN SET SCREW (#1B) IN HANDLE WITH 3/32” ALLEN WRENCH.
2.3. PULL UP ON HANDLE TO REMOVE FROM STEM (#2C) OF HANDLE NUT ASSEMBLY (#2).
2.4. REMOVE HANDLE NUT ASSEMBLY (#2) USING 1-1/8” HEX 6-POINT SOCKET.
2.5. REMOVE METERING CARTRIDGE (#3) BY LIFTING OUT OF FAUCET BODY (#4). IT MAY BE NECESSARY TO
OPEN THE SUPPLY STOP SLIGHTLY TO ALLOW WATER PRESSURE TO PUSH THE METERING CARTRIDGE UP-
WARD.
2.6 INSPECT METERING CARTRIDGE (#3) FOR WORN PARTS, DAMAGED PARTS AND ANY CONTAMINATION
THAT MAY BE PREVENTING THE METERING CARTRIDGE FROM MOVING FREELY OR SEATING. OTHER THAN
CLEANING ANY TRAPPED DEBRIS, THERE ARE NO SERVICEABLE PARTS IN THE METERING CARTRIDGE.
CONTAMINATED OR DAMAGED METERING CARTRIDGE ASSEMBLIES SHOULD BE REPLACED.
2.7 REVERSE STEPS 2.1 THROUGH 2.5 FOR RE-ASSEMBLY. TIGHTEN CAP (#2F) WITH 1-1/8” HEX 6-POINT SOCKET
UNTIL NO WATER IS LEAKING FROM UNDER THE HANDLE NUT ASSEMBLY WHEN THE FAUCET IS RUNNING.
HOLD DOWN HANDLE (#1) WHILE TIGHTENING SET SCREW (#1B) TO ENSURE PROPER SEATING.
3. IT MAY BE NECESSARY TO REPLACE OR BACK FLUSH THE INTEGRAL SHANK FILTER CARTRIDGE AND AERATO
PERIODICALLY TO REMOVE COLLECTED SEDIMENT AND DEBRIS.
3.1 THE INTEGRAL SHANK FILTER (#4) MAY BE REMOVED BY USING A 1/4” ALLEN WRENCH. CLEAN OR REPLACE
AS REQUIRED.

ZURN INDUSTRIES, LLC 5900 Elwin Buchanan Drive, Sanford, NC U.S.A. 27330, Ph. 1-800-997-3876, Fax [phone]
In Canada: ZURN INDUSTRIES LIMITED 7900 Goreway Drive, Unit 10, Brampton, Ontario L6T 5W6, Ph. 905-405-8272, Fax [phone]
Rev. C Date: 10/17/2018 C.N. No. SAN008373 Prod. | Dwg. No. CF1577
PAGE 3 OF 4
Z86300-XL PICTURED
ITEM PART NUMBER DESCRIPTION QTY
1 G60522 Metering Handle Assembly 1
1A 60601-003 Metering Handle 1
1B 62705-001 Setscrew 1
1C G68558 Metering Index Buttons - H, C, T 1
2 G60561 Handle Nut Assembly 1
3 G61754 Metering Cartridge Assembly 1
3A 58155-020 O-ring 1
3B 81241-001 Washer 1
4 G68020 Integral Shank Filter 1
5 61483-005 Single Water Body 1
6 63561 13/16"-27 Male Spray Outlet - 0.25 GPC 1
7 G63367 Mounting Hardware 1
8 309273-001 Mounting Nut 1

ZURN INDUSTRIES, LLC 5900 Elwin Buchanan Drive, Sanford, NC U.S.A. 27330, Ph. 1-800-997-3876, Fax [phone]
In Canada: ZURN INDUSTRIES LIMITED 7900 Goreway Drive, Unit 10, Brampton, Ontario L6T 5W6, Ph. 905-405-8272, Fax [phone]
Rev. C Date: 10/17/2018 C.N. No. SAN008373 Prod. | Dwg. No. CF1577
PAGE 4 OF 4
PROBLEM SOLUTIONCAUSE
No water dispensing
from faucet.
Open supply stops.Supply stops not open.
Faucet is shutting
off too quickly.
METERING FAUCET TROUBLE SHOOTING GUIDE
Faucet is running
too long or will not
shut off.
Aerator (item 6) contaminated.
Filter assembly (item 4)
contaminated.
Adjustment nut (item 2E) requires
adjustment.
Remove aerator (item 6) to clean and/or replace.
Shut off water supply. Remove lter assembly (item 4)
to clean and/or replace. Filter located internally within faucet
body under metering cartridge.
Remove handle (item 1) using 3/32” Allen wrench. Rotate
adjustment nut (item 2E) down (CW) to lengthen handle stroke
and increase cycle time.
Metering cartridge (item 3) is
damaged.
Replace metering cartridge (item 3) G61754 per Installation
and Maintenance guide, page 2.
Adjustment nut (item 2E) requires
adjustment.
Remove handle (item 1) using 3/32” Allen wrench. Rotate
adjustment nut (item 2E) up (CCW) to shorten handle stroke
and decrease cycle time.
Metering cartridge (item 3) is overly
contaminated or damaged.
Aerator (item 6) is not installed
or incorrect aerator (item 6)
installed.
Handle nut (item 2) is not
adequately tightened.
Replace metering cartridge (item 3) G61754 per Installation
and Maintenance guide, page 2
Install 1.0 GPM or 0.5 GPM aerator (item 6). Facuet may not
shut off with ow rate > 1.0 GPM.
Tighten handle nut (item 2) using 1-1/8” hex 6 point socket to
create seal and seat metering cartridge. Do not over tighten.