ZURN Sundara Z5001.03 User manual

Sundara®
Reef Triple Basin
Hand Washing System
LIMITED WARRANTY
All goods sold hereunder are warranted to be free from defects in material and factory workmanship for a period of three years from the
date of purchase. Decorative nishes warranted for one year. We will replace at no costs goods that prove defective provided we are
notied in writing of such defect and the goods are returned to us prepaid at Atlanta, GA, with evidence that they have been properly
maintained and used in accordance with instructions. We shall not be responsible for any labor charges or any loss, injury or damages
whatsoever, including incidental or consequential damages. The sole and exclusive remedy shall be limited to the replacement of the
defective goods. Before installation and use, the purchaser shall determine the suitability of the product for his intended use and the
purchaser assumes all risk and liability whatever in connection therewith. Where permitted by law, the implied warranty of merchantabi-
lity is expressly excluded. If the products sold hereunder are “consumer products,” the implied warranty of merchantability is limited to
a period of three years and shall be limited solely to the replacement of the defective goods. All weights stated in our catalogs and lists
are approximate and are not guaranteed.
NOTE:READ ENTIRE MANUAL PRIOR TO INSTALLING PRODUCT.
NOTE: The information in this manual is subject to change at any time without notice. Installations may
be performed at dierent times of construction by dierent individuals. For this reason, these instructions
should be left on-site with the facility or maintenance manager.
Z5001.03
Sundara®Reef Triple Basin
Hand Washing System
Installation,
Operation,
Maintenance
and
Parts
Manual
Patented and Patents Pending
WARNING: Cancer and Reproducve Harm - www.P65Warnings.ca.gov
ADVERTENCIA: Cáncer y daño reproducvo - www.P65Warnings.ca.gov
AVERTISSEMENT: Cancer et eets néfastes sur la reproducon - www.P65Warnings.ca.gov
Patent zurn.com/patents
US 1.855.ONE.ZURN CANADA 1.877.892.5216
ZURN.COM
Rev. C | Date: 10/28/2022 | C.N. No. 144818 | Prod./Dwg. No. FV607

FV607 Rev. C 10/14/2022
Page 3
FV607 Rev. C 10/14/2022
Page 2
Overview:
Designed for modern commercial restrooms, the Sundara system delivers a superior user experience in both form and func-
tion. Crafted by world-class industrial designers Sundara combines seamless basin designs with curated faucets and soap
dispensers, delivering a complete, easy to install hand washing solution.
Z5001.03 Parts List
Specications:
Sundara®Reef triple basin lavatory system manufactured by Zurn Industries. Lavatory shall be mounted at standard height to
conform with ANSI, UFAS, TAS and ADA Accessibility Standards. Counter and integral basin to be constructed of Sundara®
solid surface resin with aluminum trihydrate and other additives conforming to CSA B45.5 / IAPMO Z124 and IAPMO IGC
156 standards. Shroud enclosure is constructed of satin nished type 304, 18 gage stainless steel designed for easy access
with vandal resistant hardware. Lavatory is furnished complete with 0.5 gpm spray aerator faucet (specify model in sensor or
manual) and optional liquid soap dispenser (specify model), ½” quarter turn supply stops, 3/8” exible supply risers, chrome 1
¼” tail piece, and chrome 1 ¼” p-trap for complete system operation.
Paired Faucet Typical Specication
(Refer to faucet manual for more details on specic model)
Voltage: 6 VDC Series [4 “AA” (Alkaline or Lithium) and/or external power option]
Sensor Range: Self-calibrated, dependent upon sink depth and nish.
Operating Water Pressure: 10-125 psi
Operational Water Temperature: 33°F to 140°F (1°C to 60°C)
Aerator: 0.5 GPM Vandal-Resistant (Standard)
Paired Soap Dispenser Typical Specication
(Refer to soap dispenser manual for more details on specic model)
Power Supply: AC 110 V; DC 6V
Soap Viscosity: 100-3800 cps
Operating Temperature: 340- 1310F
Typical Dispensed Volume: 1.25 ml
Be sure the sink/lavatory/basin is clear from any objects upon making the sensor to electronics connection initiating the self-
calibration feature. The sink must be clear of any and all objects in order to calibrate appropriately (calibration time approx 30-
60sec). Note: Not applicable to manual faucet installations.
Important Safety Information:
• Installer is responsible for ensuring the product is installed and conforms to all plumbing codes and ordinances.
• Do not convert or modify this Zurn product yourself. All warranties will be voided.
• Water supply lines must be sized according to building design in order to provide adequate water supply for each xture.
• Flush all water lines prior to making connections.
• Minimum 3 people required for the sink installation.
• Au minimum, 3 personnes sont requises pour l’installation du lavabo.
Prior to Installation:
• If applicable, carrier (Z1240 series) is installed behind the wall.
• Hot and cold water supply lines are installed as per building codes.
• Care shall be taken when installing this product to prevent damage of any exposed or decorative surfaces.
• Measure the drain outlet from the oor.
S’assurer qu’aucun objet ne se trouve sur l’évier/le lavabo/le bac lors du branchement du capteur sur l’électronique, ce qui lance la
fonction d’auto-étalonnage. Rien ne doit se trouver sur le lavabo pour permettre son auto-étalonnage correct (temps
d’étalonnage de 30 à 60 s environ).
Optional
Item Name QTY
1 Basin 1
2 Shroud 1
3 Shroud Wall Bracket 1
4
Shroud Hanger Brackets 6
5 Mounting (L) Bracket 6
6 "Wall Hanger Bracket
(Available only for Retrot)" 3
7 Grid drain 3
8Water Supply Items 6
9
Shroud Handle
2
10 Drain Adapter Assembly
3
11 P Trap Assembly 3
12 Sensor Faucet 3
13 Soap Dispenser (If Ordered) 3
14 "5/16-18 Screw for Mounting
L Bracket to Basin" 12
15 #10-24 Screw for Drain Adapter
and Shroud 14
16 #6-32 Screw for Grid Drain 6
17 Coarse Screw for Wall Bracket 2
18
#8-32 Screw for Shroud Handle 4
19 Oversize 5/16 Washer 12
20 #10 Flat Washer for Drain Adapter
and Shroud 12
21 3/8-16 Hex Bolt with washer 33
22 3/8" Toggle Never Drop Anchor 39
23 3/8 Fender Washer 33
24 5/16" x 2 5/8" Clevis Pin 2
25 18-8 SS Hairpin Cotter 2
1
3
2
5
6
7
8
12
13
15
16
17
21
22
14
20
23
24
25
19
49
10
11
18

FV607 Rev. C 10/14/2022
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FV607 Rev. C 10/14/2022
Page 4
Plumbing and Electrical Rough-Ins
Drain Adapter Assembly Installation
L Brackets Installation
Note: InstallingtheP-trapoutletlowerthan19.5”fromnishedoorwillpreventthe
vandal shroud from being installed.
Socket Wrench:
5/16” & 3/8”
Torx Wrench:
T10 & T25
Non-toothed Wrench
Required Tools:
For ease of installation, lay basin on its top surface on a cushioned surface.
Install hanger brackets 1/2 inch from front face of L-bracket as shown.**
Use socket wrench to torque the screws (approximately 4-5 complete turns bottom out approximately 5 ft-lbs of torque).
Warning: Do not overtighten the screws.
Avertissement : ne pas trop serrer les vis.
For ease of installation, lay basin on its top surface on a cushioned surface.
Use T25 torx wrench to torque the screws (approximately 4-5 complete turns and squeeze the gasket,
approximately 2-3 ft-lbs of torque).
Warning: Do not overtighten the screws.
Avertissement : ne pas trop serrer les vis.
34 [863]
291
2[752]
283
4[733]
143
4 [378]
11
2[36]
31
4 [80] 4 [102]
6 [152]
15 [381]
90 [2286]
31
4 [84]
20 [508]
6 [152]
15 [381]
20 [508]
10 [253]
6 [152]
15 [381]
20 [508]10 [253]
13
4[44]
191
2[493]
29 [735]
23
4[71]
16 [404]
4 [102] 4 [102] 4 [102] 4 [102] 4 [102]4 [102] 4 [102] 4 [102] 4 [102] 4 [102] 4 [102] 4 [102] 41
2[111] 4 [102] 4 [102] 4 [102] 4 [102] 4 [102]
31
4 [84]
Note: Require a minimum of 1 anchor next to each pivot point to prevent execessive
exingwhenshroudisinfullyopenposition.
1
2[12.7]
**
14
19
15
20
4

FV607 Rev. C 10/14/2022
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FV607 Rev. C 10/14/2022
Page 6
Faucet Installation
Soap Dispenser Installation
For ease of installation, lay basin on its back.
Refer to faucet installation guide for details.
For ease of installation, lay basin on its back.
Install the soap spout on right or left soap hole as applicable.
Refer to soap dispenser installation guide for details.
Retrotting Hanger Bracket Installation
23
2122
Hanger
Bracket
Plywood
Wall Stud
Bolt supplied by
installer to attach
the plywood to
wall studs
Recommended for retrot:
• Measure the rough in dimensions on the wall. Top edge of the cutout marked must be 2” below the basin top back
edge.
• Cut the drywall to suitable size (90”x10”) and attach a minimum of 1/2” thick plywood to the wall stud and ush to the
drywall.
• Drill eight ¾” holes in the plywood at the locations shown in the graphic to the top. Then, install the supplied toggle
anchors to wall and secure the hanger bracket(s) directly to the plywood with the supplied bolts.
• Install hanger bracket to wall per structural rough-in. (Note: An oset might be necessary on applications using tile to
get the basin and mounting brackets ush with wall and mating bracket)
• The plywood should not be visible after basin and shroud installation.
• The bracket needs to be checked for level after installation.
1 [25]
31
2 [89]4 [99]31
2 [89]
1 [25]
3
1
2 [89]
4 [99]
3
1
2 [89]
1 [25]
31
2 [89]4 [99]31
2 [89]
Wall Stud
Drywall
1/2” Thick
Plywood
Hanger
Bracket

FV607 Rev. C 10/14/2022
Page 9
FV607 Rev. C 10/14/2022
Page 8
Soap Dispenser Bracket
and Bottle Installation
Refer to soap dispenser installation guide for details.
Installing Mounting Bracket
• Secure the mounting bracket to the plywood cut-out with supplied washers, bolts and toggle an-
chors on the plywood.
Mounting
Bracket
23
21
22
Plywood
Wall Stud
Bolt supplied by
installer to attach
the plywood to
wall studs
Installing with Carrier Option
Warning: Must be handled by at least 3 people
Warning: Ensure the basin back edge is completely supported in the wall bracket.
Avertissement : s’y prendre à trois minimum.
Avertissement : s’assurer que le bord arrière du bac est complètement soutenu par le support mural.
Warning: Must be handled by at least 3 people
Avertissement : s’y prendre à trois minimum.
Refer to Carrier Rough-in & Installation guide for details.
Optional
Waste Line
Sleeve (-WL)
Z1240-EZR
Carrier System

FV607 Rev. C 10/14/2022
Page 11
FV607 Rev. C 10/14/2022
Page 10
P Trap Installation & Water
Supply Connection to Faucet
Adjust the tail piece base on drain outlet on the wall.
Grid Drain Installation
Connect the tail piece
to drain adapter
(threaded connection)
Use T10 Torx wrench to attach the grid drain to basin.
Torque screws until the screw heads are ushed with the screw pocket of grid drain.
Warning: Do not overtighten the screws.
Avertissement : ne pas trop serrer les vis.
Suggested Final Step: Caulk/Silicon lavatory to the nished wall for a water tight seal.
Shroud Installation:
• Align wall bracket as shown and install coarse screw on each side. Mark the slots in the wall bracket on the wall.
(Note: Anchors and bolts location can be exible base on on-site wall studs location)
(Note: A minimum of one anchor next to each pivot point is required to prevent excessive exing when shroud is in fully
open position)
Step 2
• Remove the wall bracket and drill 3/4” holes into the center of the holes previously marked. Ensure that wall studs
are not immediately behind the marked hole locations prior to drilling.
• Install anchor toggle bolts into previously drilled holes in walls.
Step 3
• Re-install wall bracket with coarse screws in previous location. Then, fasten the wall bracket with 3/8” bolts through
each holes and into the toggle bolts.
Step 1
Pivot Point
Pivot Point
16
21
17
7
11
22

FV607 Rev. C 10/14/2022
Page 13
FV607 Rev. C 10/14/2022
Page 12
Maintenance Instructions:
• Do not use any abrasive or chemical cleaners to clean the sink, faucet and other components.
• If abrasives or chemicals are used it can lead to dulling of luster, attacking of chrome plating or decorative nishes.
• ONLY use mildly warm soapy water, and then wipe dry with a clean/soft towel or cloth.
• When cleaning other areas of the restroom be sure the sensor lenses are protected from other cleaning chemicals/
solvents to prevent potential damages to the sensor and/or electronics.
• For surface shine, rubbing a polishing agent will polish the surface of all components.
• Frequent proper cleaning of solid surface sink will maintain the gloss level over time. Also, darker colors require more
frequent cleaning and care. Dirt and residue can easily be removed from the basin surface by using water, mild soap
solution, household ammonia-based cleaners, and/or solid surface cleaners available in market.
• In order to remove hard water and dicult stains on basin surface, use a sponge with diluted cleaner to rub in a circular
motion. To disinfect basin surfaces, wipe the area with diluted bleach and then wash the surfaces and rinse with water.
• Avoid exposing solid surface basin with strong chemicals, such as acetone-based cleaners and solutions. If surfaces
are exposed to these chemicals, quickly rinse the surface with water.
Repair Instructions:
• Zurn recommends that damages should be repaired by certied solid surface fabricator or repair agents.
• Blemishes to the basin surface (such as scratches, burn marks, and minor chipping) can be repaired by sanding with
super-ne(800 or 1000 grit) sand paper and/or maroon Scotch-Brite™ pads and then followed with a low-speed (1500-
2000 rpm) polisher with a wool pad and a solid surface cleaner or polish to bu the aected area.
• For more serious damage to the basin (size of a dime or larger), repair kits and instructions are available to purchase.
Contact customer service for further information on ordering.
Trouble Shooting Guide:
Service Parts:
Shroud Installation:
• Place shroud on hanger hooks of wall bracket as shown. Then, insert each clevis pin through the 2 pivot points. (Note: the
shroud will likely need to be rotated upward slightly in order to install each pivot.
• After one pivot is installed, retain clevis pins with the included cotter pins.
Step 5
• Using the handles, rotate the shroud up to the basin until the slots on the shroud engage with the hanger brackets. From this
postion, the threaded hole in the L-bracket should be visible through the slot in the shroud.
• Then, install the screw shown, and repeat for the other side.
Step 4 Faucet Related Issues Refer to Faucet Manual included with faucet
Soap Dispenser Issues Refer to Soap Dispenser Manual included with soap dispenser
Part Number Part Description QTY
P5001-GD-PC Grid Drain Assembly for Reef Basin 1
P5000-DA Drain Adapter Assembly 1
P5000-WH Wall Hanger Assembly 1
P5000-BKT Mounting (L) Bracket Assembly for Reef Basin 1
P5001-SS1 Stainless Steel Shroud for Reef Basin 1
P5000-DA-BAG Drain Adapter 1
P5000-WH-BAG Wall Hanger Bracket Hardware Bag 1
P5000-BKT-BAG Mounting (L) Bracket Hardware Bag 1
P5003-SH Triple Shroud Hardware Bag 1
• Install two shroud handles as shown using included mounting screws.
15
9
18
25
24
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