ZURN AQUASPEC Z80300-DZR Series User manual

AQUASPEC FAUCETS
MODEL - Z80300-DZR SERIES
WALL MOUNTED SINGLE METERING FAUCET
FOR AS / NZS MARKET
TECHNICAL INFORMATION
FLOW: 1.9 L/min; PRESET AT FACTORY TO 5 TO 8 SECONDS @ 350 kPa ADJUSTABLE
MAXIMUM PRESSURE: 350 kPa
MAXIMUM TEMPERATURE: 60OCF
®
INSTALLATION INSTRUCTIONS
1. THE WATER SUPPLY LINE MUST BE THOROUGHLYFLUSHED BEFORE FAUCET INSTALLATION.
2. REMOVE FAUCET BODY FROM CARTON AND MOUNT TO 1/2” BSP FITTING.
3. INSTALL HANDLE (#1A) ONTO STEM (#2C). PUSH DOWN ON HANDLE (#1A) TO SEAT ON STEM (#2C) WHILE
TIGHTENING SET SCREW (#1B) USING 3/32” ALLEN WRENCH.
4. TURN SUPPLY WATER ON AND OPERATE THE FAUCET WHILE CHECKING FOR LEAKS
5. INSTALL AERATOR ADAPTOR (#5) AND AERATOR (#6) INTO FAUCET AND HAND TIGHTEN.
6. METERING CARTRIDGE IS FACTORY PRESET FOR A 5 TO 8 SECOND CYCLE AT 350 kPa, IF ADJUSTMENT IS
NECESSARY, SEE “ADJUSTING THE FLOW” SECTION (PAGE 2).
*
IMPORTANTTHE WATER SUPPLY LINES MUST BE THOROUGHLY FLUSHED BEFORE INSTALLATION TO PREVENT
FOREIGN MATTER AND DEBRIS FROM CLOGGING AND/OR DAMAGING INTERNAL COMPONENTS AND THEREBY PREVENTING
THE FAUCET FROM FUNCTIONING PROPERLY
PROVISION SHALL BE MADE TO ENSURE THAT THE MAXIMUM OPERATING PRESSURE AT ANY OUTLET, OTHER THAN AFIRE
SERVICE OUTLET WITHIN ABUILDING, DOES NOT EXCEED 350 kPa.
NOTE: PRESSURES ABOVE 350 kPa CAN CAUSE DAMAGE FROM WATER HAMMER, REDUCE LIFE OF APPLIANCES, TAPS
AND FITTINGS, AND CAN CAUSE EXCESSIVE NOISE IN THE SYSTEM.
PAGE 1 OF 4 ZURN.COM.AU
INST2018_Z-80300 Rev. 11/18

MAINTENANCE
1. YOUR ZURN AQUASPEC FAUCET HAS A HIGHLY POLISHED NICKEL CHROME PLATED FINISH. CLEAN WITH SOAP AND
WATER OR A MILD CLEANER WHICH IS SAFE FOR CHROME PLATING. DO NOT USE ACIDS OR TOILET BOWL CLEANER
AS THEY WILL DAMAGE THE FINISH.
2. METERING CARTRIDGE (#3) REMOVALAND REPLACEMENT
2.1. REMOVE COLORED INDEX BUTTON (#1C) FROM HANDLE (#1A)
2.2. LOOSEN SET SCREW (#1B) IN HANDLE WITH 3/32” ALLEN WRENCH
2.3. PULL UP ON HANDLE TO REMOVE FROM STEM (#2C) OF HANDLE NUT ASSEMBLY (#2)
2.4. REMOVE HANDLE NUT ASSEMBLY (#2) USING 1-1/8” HEX 6-POINT SOCKET
2.5. REMOVE METERING CARTRIDGE (#3) BY LIFTING OUT OF FAUCET BODY (#4). IT MAY BE NECESSARY TO OPEN
THE SUPPLY STOP SLIGHTLY TO ALLOW WATER PRESSURE TO PUSH THE METERING CARTRIDGE UPWARD.
2.6 INSPECT METERING CARTRIDGE (#3) FOR WORN PARTS, DAMAGED PARTS AND ANY CONTAMINATION THAT
MAY BE PREVENTING THE METERING CARTRIDGE FROM MOVING FREELY OR SEATING. OTHER THAN
CLEANING ANY TRAPPED DEBRIS, THERE ARE NO SERVICEABLE PARTS IN THE METERING CARTRIDGE.
CONTAMINATED OR DAMAGED METERING CARTRIDGE ASSEMBLIES SHOULD BE REPLACED.
2.7 REVERSE STEPS 2.1 THROUGH 2.5 FOR RE-ASSEMBLY. TIGHTEN CAP (#2F) WITH 1-1/8” HEX 6-POINT SOCKET
UNTIL NO WATER IS LEAKING FROM UNDER THE HANDLE NUT ASSEMBLY WHEN THE FAUCET IS RUNNING.
HOLD DOWN HANDLE (#1A) WHILE TIGHTENING SET SCREW (#1B) TO ENSURE PROPER SEATING
3. IT MAY BE NECESSARY TO REPLACE OR BACK FLUSH THE AERATOR PERIODICALLY TO REMOVE COLLECTED
SEDIMENT AND DEBRIS.
REPLACEMENT PARTS
HANDLE NUT ASSEMBLY G60561
METERING CARTRIDGE ASSEMBLY G67874
HANDLE ASSEMBLY G60522
ADJUSTING THE CYCLE TIME ON ZURN METERING FAUCET
1. METERING FAUCETS ARE FACTORY PRESET FOR A5 TO8 SEC. CYCLE AT350 kPa.
2. ACTUATE FAUCET 3 TO 5 TIMES TO REMOVE ANY TRAPPED AIR IN THE SUPPLYLINE OR FAUCET
3. REMOVE HANDLE (#1) PER INSTRUCTIONS IN MAINTENANCE SECTION 2.1 THROUGH 2.3 TO EXPOSE ADJUSTMENT
NUT (#2E)
4. INCREASE CYCLE TIME BY TIGHTENING ADJUSTMENT NUT (#2E) 1/2 TURN CLOCKWISE. DECREASE CYCLE TIME BY
LOOSENING ADJUSTMENT NUT 1/2 TURN COUNTERCLOCKWISE. CHECK FOR DESIRED CYCLE TIME BY ACTUATING
FAUCET WITH HANDLE (#1) IN PLACE ON STEM (#2C)
PAGE 2OF 4 ZURN.COM.AU
INST2018_Z-80300 Rev. 11/18

Z80300-DZR PICTURED
Item Part Number Description Qty.
1 G60522 Metering Handle Assembly 1
1A 60601003 Metering Handle 1
1B 62705001 Set Screw 1
1C G60558 Metering Index Buttons H, C, T 1
60460001 Hot Index 1
60460002 Cold Index 1
60460003 Tempered Index 1
2 G60561 Handle Nut Assembly 1
2A 60465001 E-Ring 1
2B 60464001 Spring Seat 1
2C 60451003 Stem 1
2D 60447001 Spring 1
2E 60446001 Adjustment Nut 1
2F 60452001 Cap 1
2G 60456001 Stem Housing 1
2H 62499107 O-Ring 1
2i 60458001 O-Ring Retainer 1
3 G67874 Valve Sleeve/Poppet Assembly 1
3A 58155020 O-Ring 1
3B 81241001 Washer 1
4 61676010 DZR Body, Single Flanged Wall Sink 1
5 93558001 Aerator Adaptor 1
6 60440001 0.5 GPM [1.9L] Vandal-Resistant Pressure Compensating Spray Outlet 1
PAGE 3OF 4 ZURN.COM.AU
INST2018_Z-80300 Rev. 11/18

PROBLEM CAUSE SOLUTION
No water dispensing
from faucet.
Faucet is shutting
off to quickly
Faucet is running
too long.
Faucet will not
shut off.
Open supply stops.
Remove aerator to clean and/or replace.
Remove handle using 3/32” Allen wrench. Rotate timing
nut down (CW) to lengthen handle stroke and increase
cycle time.
Replace metering cartridge G67874 per Installation and
Maintenance guide.
Replace metering cartridge G67874 per Installation and
Maintenance guide.
Remove handle using 3/32” Allen wrench. Rotate timing
nut up (CCW) to shorten handle stroke and decrease
cycle time.
Install 1.0 GPM or 0.5 GPM aerartor. Cycle time may be
too long with aerator’s > 1.0 GPM
Replace metering cartridge G67874 per Installation and
Maintenance guide.
Install 1.0 GPM or 0.5 GPM aerator. Facuet may not shut
off with aerator’s > 1.0 GPM.
Tighten handle nut using 1-1/8” hex 6 point socket to
create seal and seat metering cartridge. Do not over
tighten.
Remove handle using 3/32” Allen wrench. Rotate timing
nut up (CCW) to shorten handle stroke and decrease
cycle time.
Replace metering cartridge G67874 per Installation and
Maintenance guide.
Supply stops not open.
Aerator contaminated.
Timing nut requires
adjustment.
Damaged Schrader valve
stem in center of
metering cartridge.
Metering cartridge is overly
contaminated or damaged.
Timing nut requires
adjustment.
Aerator is not installed or
incorrect aerator installed.
Metering cartridge is overly
contaminated or damaged.
Aerator is not installed
or incorrect aerator
installed.
Handle nut is not
adequately tightened
Timing nut requires
adjustment.
Metering cartridge is
overly contaminated or
damaged.
METERING FAUCET TROUBLE SHOOTING GUIDE
PAGE 4OF 4 ZURN.COM.AU
INST2018_Z-80300 Rev. 11/18