ZURN Aquaflush Z6100 Series User manual

Z6195
Z6140
Aquaush
Z6100 Series
LIMITED WARRANTY
All goods sold hereunder are warranted to be free from defects in material and factory workmanship for a period of three years from
the date of purchase. Decorative nishes warranted for one year. We will replace at no costs goods that prove defective provided
we are notied in writing of such defect and the goods are returned to us prepaid at Sanford, NC, with evidence that they have been
properly maintained and used in accordance with instructions. We shall not be responsible for any labor charges or any loss, injury or
damages whatsoever, including incidental or consequential damages. The sole and exclusive remedy shall be limited to the replace-
ment of the defective goods. Before installation and use, the purchaser shall determine the suitability of the product for his intended
use and the purchaser assume all risk and liability whatever in connection therewith. Where permitted by law, the implied warranty of
merchantability is expressly excluded. If the products sold hereunder are “consumer products,” the implied warranty of merchantabi-
lity is limited to a period of three years and shall be limited solely to the replacement of the defective goods. All weights stated in our
catalogs and listed are approximate and are not guaranteed.
Aquaush Concealed
Closet/Urinal Systems

Z6140
Z6142
Z6143
Z6144
Z6150
Z6152
Z6154
Z6155
Z6190
Z6195
Z6196
Aquaush Concealed Flushometer
Installation,
Operation, Maintenance
and Parts Manual
Patented and Patents Pending
WARNING: Cancer and Reproducve Harm - www.P65Warnings.ca.gov
ADVERTENCIA: Cáncer y daño reproducvo - www.P65Warnings.ca.gov
AVERTISSEMENT: Cancer et eets néfastes sur la reproducon - www.P65Warnings.ca.gov

FV251 Rev. B 7/9/18
Page 2
Models: Z6140AV
-WS1 (water saver) 1.6 Gal. Low Consumption
Models: Z6152AV
-WS1 (water saver) 1.6 Gal. Low Consumption
Models: Z6190AV (1-1/4" urinal ush valve)
Z6195AV (3/4" urinal ush valve)
-WS1 (water saver) 1.0 Gal Low Consumption
Aquaush Rough-In, Product Specication, Models and Options
ENGINEERING SPECIFICATION: ZURN Aquaush Concealed
Closet Flush Valve – Concealed, quiet diaphragm-type, rough brass
ushometer valve with chloramine resistant, dual seal diaphragm with
a clog resistant by-pass. Complete with a non-hold-open and no leak
handle feature, high back pressure vacuum breaker, ush tube, elbow
ush connections, wall escutcheon, xture spud escutcheon, and xture
spud securing nut. Control stop has internal siphon-guard protection.
Internal seals are made of chloramine resistant materials.
MODELS
Z6140 – 1-1/2" Water Closet valve with back spud connection
Z6152 – 1-1/2" Water Closet valve with back spud connection
Z6190 – 1-1/4" Urinal Valve with top spud connection
Z6195 – 3/4" Urinal Valve with top spud connection
FLOWS
-WS1 Low Consumption
1.0 Gal. for Urinal, 1.6 Gal. for Water Closet
-WS Water Saver
1.5 Gal. for Urinal, 3.5 Gal. for Water Closet
(Standard Flow)
-FF Full Flow
3.0 Gal. for Urinal, 4.5 Gal. for Water Closet
OPTIONS
_____ -BG BioCare ADA Handle
_____ -J Metal Oscillating ADA Handle
_____ -L 1" [25] Metal Push Button
_____ -L3 3" [76] Metal Push Button
_____ -YB Sweat Solder Kit
_____ Other
3 3/4[95] min.
10 3/4[273] max.
‘L’ Dimension
(Specify)
Finished Wall
Finished Floor
4 3/4±1/2
[121±13]
1 [25]
I.P.S Supply
22 1/2
[572]
3 3/4[95] min.
10 3/4[273] max.
‘L’ Dimension
(Specify)
Finished Wall
Finished Floor
10
[254]
4 3/4±1/2
[121±13]
1 [25]
I.P.S Supply 13
[330]
3 3/4[95] min.
10 3/4[273] max.
‘L’ Dimension
(Specify)
Finished Wall
4 3/4±1/2
[121±13]
1 [25]
I.P.S
Supply
13 1/2
[343]

FV251 Rev. B 7/9/18
Page 3
Aquaush Installation Instructions
Important:
• All Plumbing is to be installed according to state and local codes
and regulations.
• Watersupplylinesneedtoallowproperwaterowforeachx-
ture.
• Flushalllinesofanydebrisbeforemakingconnections.
• Donotusepipesealantorplumbinggreaseonanyttingother
thenthecontrolstopinlet.
The Aquaflush valve is designed to operate under various water
pressures with a recommended range between 10 and 100 psi (69
to 689 kPa). Each Zurn valve is tested for proper performance at the
factory before being shipped. Consult the product pages of the catalog
for available ow options.
Most low consumption valves (1.6 gallon) require a minimum of 25 psi
running pressure through the valve to obtain proper evacuation.
When installing your quality Zurn valve, it is recommended that a
smooth jawed wrench be used. This will prevent gouges and scratches
on your valve.
All scored tubing connections should be assembled with loctite (see
page 5)
Before starting the installation process, bore a 1-1/2" hole in wall
for actuator, and a 2" hole for piping if required.
1. Install the Zurn Control Stop to the supply line with water outlet posi-
tioned as needed. If using a sweat solder adaptor, sweat the adaptor
to the copper tubing before installing the control stop.
2. Attach vacuum breaker tube and elbows to xture with spud nut.
Note:Whencuttingscoredpipetot,leaveaminimumof1-1/4"of
scoringtoensureproperengagementwithcompressioncoupling,
andfollowscoredtubingloctiteinstruction.(Seepage5)
3. Remove the actuator end, coupling and mounting nut form the actu-
ator sleeve and insert the sleeve through the 1-1/2" hole from the
xture side. Reinstall the mounting nut (hand tight), coupling and
actuator end to the sleeve.
4. Insert the adjuistable tail piece into the control stop while installing
the valve. Note: Theadjustabletailpieceallowsfor+/-1/2"fromthe
standard4-3/4"centerlinetocenterlineroughin.Lubricate O-ring on
adjustable tail piece with water if needed for installation. Secure the
valve by hand tightening the acturation coupling nut. fter aligning the
valve securely tighten the acutator assembly, control stop and the
ush tube with a wrench. Asmoothjawwrenchisrecommended
toprotectspecialnishes.
5. Shut off the control stop, remove the valve cover and remove the
trip mechanism. Reinstall the valve cover and open control stop to
ush lines of debris. After the lines are clear, remove the cover and
reinstall the trip mechanism. Tighten the cover back on and adjust
ush ow using the control stop.
Control Stop
Sweat Solder Adaptor with
Cooper Tubing
1 1/4" Min
4 3/4±1/2

FV251 Rev. B 7/9/18
Page 4
Specifying “L” Dimension for Concealed Manual-Operated Flush Valves
w
Step 1: Determine the applicable column by locating the valve’s 4-digit model number.
Step 2: Determine the applicable row by locating the correct wall thickness.
NOTE: For wall thicknesses not listed, locate and use the next largest size.
Step 3: Order the applicable sufx shown at the intersection of the row and column.
Example: For closet valve model number Z6152 and a wall thickness of 6", order: Z6152-LDIM9
Z6199 Model Access Panel and Frame
for Manual-Operated Concealed Flush Valves
Z6199-BX12 Z6199-BX15 Z6199-BX17 Z6199
Engineering Specication: Zurn Z6199 Access Panel and Frame for Manual-Operated Concealed Flush Valves –
The access panel and frame provide quick and simple access to in-wall concealed ush valves when a mechanical chase of adequate size
is not available. The panel is #14 gage stainless steel and the frame is #18 gage stainless steel. Both have a satin nish. The assembly
comes complete with (4) 1" [25 mm] vandal-proof screws. Specify Z6199-BX12 for 12" x 12", Z6199-BX15 for 15" x 15", or Z6199-BX17 for
13" x 17".
E E
A
C
D
F
F
B
1 1/4
[31.8]
1 1/2 [38.1]
HOLE
'W' WALL
THICKNESS
'L' DIMENSION
(SPECIFY)
FINISHED
WALL
Closets Urinals Combination
Fixtures
Wall
Thickness
"W"
6140 6152
6681
6142 6154 6602
6143 6155 6609 6601
6144 6605 6190 6613 6603
6150 6611 6195 6615 6616
1/4" LDIM4 LDIM7 LDIM4 LDIM5
1" LDIM4 LDIM7 LDIM4 LDIM5
2" LDIM5 LDIM8 LDIM5 LDIM6
3" LDIM6 LDIM9 LDIM6 LDIM7
4" LDIM7 LDIM10 LDIM7 LDIM8
5" LDIM8 LDIM11 LDIM8 LDIM9
6" LDIM9 LDIM12 LDIM9 LDIM10
7" LDIM10 LDIM13 LDIM10 LDIM11
8" LDIM11 LDIM14 LDIM11 LDIM12
9" LDIM12 LDIM15 LDIM12 LDIM13
10" LDIM13 LDIM16 LDIM13 LDIM14
Product No. Size A B C D EF
Z6199-BX12 12 x 12 [305 x 305] 12 [305] 12 [305] 13-1/2 [343] 13-1/2 [343] 5-1/2 [140] 5-1/2 [140]
Z6199-BX15 15 x 15 [368 x 368] 15 [368] 15 [368] 16-1/2 [419] 16-1/2 [419] 7 [178] 7 [178]
Z6199-BX17 13 x 17 [330 x 432] 17 [432] 13 [330] 14-1/2 [368] 18-1/2 [470] 6 [152] 8 [203]
"SUFFIX OPTIONS
(Check/specify appropriate opions.) "
-SP Solid Panel
-2VPS "2"" [51mm] Long
Vandal-Proof Screws "

FV251 Rev. B 7/9/18
Page 5
Note: Due to the high back pressures that can be created by concealed xtures, this procedure must be followed when installing scored ush
tubes. Failure to follow these instructions can result in plumbing separation at the elbow.
For all Zurn concealed and concealed penal xture valves with 1 1/2” ush connections.
When cutting scored vacuum breaker and horizontal connection tubes to t, always leave at least 1 3/4” (32mm) of scoring to insure proper en-
gagement with the compression coupling.
Install xture ush connection. (Figure 1) Zurn penal ushometers are designed to connect to the stainless steel xture in a chase behind the wall.
A 1 1/2” pipe connection (not supplied by Zurn) must be used to connect the xture inlet to the anged/scored horizontal tube.
Loosely assemble the concealed plumbing after placing all of the nuts, friction washers, and gaskets in place. This will locate the gaskets prior to
applying the Loctite adhesive.
Disassemble the plumbing and put a 1/8” wide bead of the adhesive around the scoring between the gasket and the end of both tubes. (Figure 2)
Make sure the tubes and elbow are clean and dry before using the adhesive. DO NOT use any other pipe sealant or lubrication on these points.
Assemble the horizontal tube to the xure and tighten securely. Slip the elbow onto the horizontal tube rotating it as pushing in to the gasket to
spread the adhesive. Leave the elbow at an angle so the vacuum breaker tube can be inserted. Insert the vacuum breaker into the vacuum tube
and the tube into the elbow, rotating it to spread the adhesive. Screw all nuts into place and tighten. The adhesive has a limited (2 minute) working
time so tighten the connections immediately.
Figure 1 Figure 2
Scored Tubing Installaion Instructions
RUBBER
GASKET
COUPLING NUT
PLASTIC
FRICTION
WASHER
P-30
GASKET
Coupling
Nut
Pipe Connection
(1 1/2" I.P.S.)
Not Supplied by Zurn
(Supplied to
customer spec.)
Fixture
Side of
Wall

FV251 Rev. B 7/9/18
Page 6
Aquaush Trouble Shooting Guide
Care of Chrome plated surfaces.
The suggested cleaning of chrome plated surfaces is simply to clean them with soap and water then dry. Commercial cleaning compounds are
never recommended.
Seasonal use.
Valves usein installations subject to shut down because of cold and freezing conditions should be maintained in the following manner. After the
main supply has been shut off and the water drained from the systim, remove the stop valve cap and stop internals to allow the water to drain from
the ush valve itself.
*see previous for numerical references.
Problem Cause* Correcve Acon*
Valve will not operate. 1.) Stop valve is closed. 1.) Open stop valve.
2.) Supply valve is closed. 2.) Open supply valve.
Insucient volume of water
to adequately siphon xture.
1.) Stop valve is not open enough. 1.) Open stop valve for desired volume of water.
2.) Urinal trip mechanism installed in wrong kit,
urinal or closet
2.) Replace urinal part with proper closet valve part.
3.) Insucient volume or pressure at supply. 3.) If gauges are not available to measure supply pressure or volume of
water at the valve, completely remove the working parts and open
the stop valve to allow water to pass through the empty valve. If the
supply is adequate to siphon the xture, the guide ring (#16) may be
removed from the guide assembly to provide addional ow. Should
this prove unsasfactory, steps should be taken to increase the pres-
sure and/or supply.
Flush valve shuts o too
quickly.
1.) Damaged or punctured diaphragm. 1.) Install new P6000-EUR replacement kit to remedy the problem.
2.) Enlarged by-pass orice. 2.) Install new P6000-ECR, P6000-EUR replacement kit to remedy the
problem.
Valve is short ushing. 1.) Cylinder guide assembly and diaphragm assem-
bly are not ght.
1.) Screw the two assemblies hand ght.
2.) Enlarged by-pass orice. 2.) Install new P6000-ECR, P6000-EUR replacement kit to remedy the
problem
3.) Urinal trip mechanism (black #12) in closet ush
valves.
3.) Install closet trip mechanism(white) .
Valve is ushing too long or
not shung o.
1.) Trip mechanism not seang properly due to
foreign material between trip mechanism and
retainer disc.
1.) Disassemble parts and rinse thoroughly.
2.) By-pass orice is plugged or parally plugged. 2.) Examine by-pass orice and clean if necessary being certain not to
enlarge orice opening.
3.) Line pressure is not adequate to force trip mech-
anism to seal.
3.) Pressure is inadequate or has dropped below minimum operang
range. Steps should be taken to increase the line pressure.
4.) Cracked cover. 4.) Replace cover with new one.
Water splashes out of xture. 1.) Supply volume is more than is necessary. 1.) Adjust downward on control stop.
2.) Lime accumulaon on vortex or spreader holes
of xture.
2.) Remove the lime build up.
Flush is not considered quiet. 1.) Control stop may not be adjusted for quiet
operaon.
1.) Adjust the control stop for quiet operaon keeping in mind the xture
evacuaon requirements.
2.) Fixture may be contribung to noise. 2.) Check noise created by xture by placing a cover over the bowl open-
ing to separate valve noise from bowl noise. If it is determined the
xture is too noisy consult with xture manufacturer.
3.) Piping system may be source of noise 3.) High pressure in the system can somemes be controlled by the stop
valve. Other sources of noise may be the absence of air chambers and
shock arrestors, loose pipes, improper size pipes, etc. In these cases
the building engineer should be consulted.
Chaering noise in ush
valve.
1.) Segment diaphragm (#14) has been installed
upside down.
1.) Reposion segment diaphragm as instructed by the markings on the
diaphragm (”this side down”).
2.) The inside cover has been distorted by freezing
or abuse.
2.) Replace both inside plasc cover and outside brass cover.
Handle assembly leaking. 1.) Handle assembly is not ght. 1.) Tighten handle assembly.

Parts Identication
1. Wall Escutcheon
2. Optional 1” Metal Push Button
3. Handle
4. Optional 3” Metal Push Button
5. Sleeve/Socket
6. Adjusting Nut
7. Optional Bell Nut
8. Handle Nut
9. Push Rod/Filler Rod
10. Actuator Rod
11. Handle O-Ring
12. Handle Spring
13. Handle Seal Retainer
14. Handle Seal
15. Gasket
16. Valve Body Cover
17. Plastic Cover
18. Trip Mechanism
19. Diaphragm Kit
20. Valve Body
21. Solid Gasket
22. Solid Handle Nut
23. Wheel Handle Screw
24. Wheel Handle
25. Stop Cap
26. Adjusting Screw
27. Guide Holder
28. Piston Guide
29. Guide O-Ring
30. Stop Spring
31. Piston
32. Piston Seal
33. Stop Body
34. Locking Nut
35. Tailpiece O-Ring
36. Snap Ring
37. Tailpiece
38. Vacuum Breaker Insert
39. Vacuum Breaker Duckbill
40. Vacuum Breaker Tube

Aquaush Concealed Repair Kits
41. Vacuum Breaker Tube Nut
42. Coupling Nut
43. Spud Friction Washer
44. Spud Rubber Gasket
45. 90 Degree Elbow
46. Spud Nut
47. Flanged/Scored Horizontal Tube
48. P30 Flat Gasket
49. 3/4" 90 Degree Elbow
50. 3/4" Horizontal Tube
51. 3/4" Spud Nut
52. Spud Friction Gasket
53. Spud Rubber Gasket
Covers and Repair Kits Product No.
Outside Cover - RB - Item 16 P6000-LL-RB
Inside Cover - Item 17 P6000-L
Low Consumption Closet Kit - 1.6 gal. ush P6000-EC-WS1
Water Saving Closet Kit - 3.5 gal. ush P6000-EC-WS
Full Flow Closet Kit - 4.5 gal. ush P6000-EC-FF
Low Consumption Urinal Kit - 1.0 gal. ush P6000-EU-WS1
Water Saving Urinal Kit - 1.5 gal ush P6000-EU-WS
Full Flush Urinal Kit - 3.0 gal. ush P6000-EU-FF
Repair Parts - Inside Parts Product No.
Urinal Relief Valve - Item 18 P6000-EU13
Closet Relief Valve - Item 18 P6000-EC13
Aquaush Rebuild Kits Product No.
Closet and Urinal Rebuild Kits Include P6000-EC-WS-RK
Items 10-15, 18, 19, 35, 38, 39 P6000-EC-WS1-RK
P6000-EU-WS-RK
P6000-EU-WS1-RK
Handle Assembly and Repair Kits Product No.
Concealed Valve Actuator P6000-N-
( Spec. Type and ‘L’ Dim.) P6000-NL-
P6000-NL3-
Handle Repair Kit Includes Items 10-15 P6000-NK
Handle Seal Includes Item 14 P6000-M9
Handle Gasket Includes Item 15 P6000-M10
Control Stop Repair Kit and Parts Product No.
Control Stop Repair Kit for 1” and 3/4”, P6000-D-SD
Includes Items 26-32
Seal Seat for 1” and 3/4”, Includes Item 26 P6000-D42
Sweat Solder Connection P6000-YBA
Adjustable Tailpieces Product No.
Adjustable Tailpiece for Standard Flush Valve P6000-J1-RB
Includes Items 28-31
Tailpiece Locking Ring Includes Item 29 P6000-C30
Tailpiece O-Ring Includes Items 30 P6000-C31
Coupling Nut Includes Item 31 P6000-C32-RB
Flush Connections and Spud Coupling Kits Product No.
Flush Tube Assembly for Concealed Flush Valves P6000-Q_ _-
Refer to Section Q in Aqua Parts Guide
Specify ‘L’ Dim. and Valve Used
Vacuum Breaker Repair Kit Includes Items 19-21 P6000-B
Spud Coupling Assembly ( Specify Size ) P6000-HN
ZURN INDUSTRIES, LLC 5900 Elwin Buchanan Drive, Sanford, NC U.S.A. 27330, Ph. 1-800-997-3876, Fax [phone]
In Canada: ZURN INDUSTRIES LIMITED 7900 Goreway Drive, Unit 10, Brampton, Ontario L6T 5W6, Ph. 905-405-8272, Fax [phone]
Rev. F Date: 7/10/2018 C.N. No. SAN008311 Prod. | Dwg. No. FV254