ZURN Aquaflush Z6100 Series User manual

Z6195
Z6140
Aquaush
Z6100 Series
LIMITED WARRANTY
All goods sold hereunder are warranted to be free from defects in material and factory workmanship for a period of three years from
the date of purchase. Decorative nishes warranted for one year. We will replace at no costs goods that prove defective provided
we are notied in writing of such defect and the goods are returned to us prepaid at Sanford, NC, with evidence that they have been
properly maintained and used in accordance with instructions. We shall not be responsible for any labor charges or any loss, injury or
damages whatsoever, including incidental or consequential damages. The sole and exclusive remedy shall be limited to the replace-
ment of the defective goods. Before installation and use, the purchaser shall determine the suitability of the product for his intended
use and the purchaser assume all risk and liability whatever in connection therewith. Where permitted by law, the implied warranty of
merchantability is expressly excluded. If the products sold hereunder are “consumer products,” the implied warranty of merchantabi-
lity is limited to a period of three years and shall be limited solely to the replacement of the defective goods. All weights stated in our
catalogs and listed are approximate and are not guaranteed.
Aquaush Concealed
Closet/Urinal Systems

Z6140
Z6142
Z6143
Z6144
Z6150
Z6152
Z6154
Z6155
Z6190
Z6195
Z6196
Aquaush Concealed Flushometer
Installation,
Operation, Maintenance
and Parts Manual
Patented and Patents Pending
WARNING: Cancer and Reproducve Harm - www.P65Warnings.ca.gov
ADVERTENCIA: Cáncer y daño reproducvo - www.P65Warnings.ca.gov
AVERTISSEMENT: Cancer et eets néfastes sur la reproducon - www.P65Warnings.ca.gov

FV251 Rev. B 7/9/18
Page 2
Models: Z6140AV
-WS1 (water saver) 1.6 Gal. Low Consumption
Models: Z6152AV
-WS1 (water saver) 1.6 Gal. Low Consumption
Models: Z6190AV (1-1/4" urinal ush valve)
Z6195AV (3/4" urinal ush valve)
-WS1 (water saver) 1.0 Gal Low Consumption
Aquaush Rough-In, Product Specication, Models and Options
ENGINEERING SPECIFICATION: ZURN Aquaush Concealed
Closet Flush Valve – Concealed, quiet diaphragm-type, rough brass
ushometer valve with chloramine resistant, dual seal diaphragm with
a clog resistant by-pass. Complete with a non-hold-open and no leak
handle feature, high back pressure vacuum breaker, ush tube, elbow
ush connections, wall escutcheon, xture spud escutcheon, and xture
spud securing nut. Control stop has internal siphon-guard protection.
Internal seals are made of chloramine resistant materials.
MODELS
Z6140 – 1-1/2" Water Closet valve with back spud connection
Z6152 – 1-1/2" Water Closet valve with back spud connection
Z6190 – 1-1/4" Urinal Valve with top spud connection
Z6195 – 3/4" Urinal Valve with top spud connection
FLOWS
-WS1 Low Consumption
1.0 Gal. for Urinal, 1.6 Gal. for Water Closet
-WS Water Saver
1.5 Gal. for Urinal, 3.5 Gal. for Water Closet
(Standard Flow)
-FF Full Flow
3.0 Gal. for Urinal, 4.5 Gal. for Water Closet
OPTIONS
_____ -BG BioCare ADA Handle
_____ -J Metal Oscillating ADA Handle
_____ -L 1" [25] Metal Push Button
_____ -L3 3" [76] Metal Push Button
_____ -YB Sweat Solder Kit
_____ Other
3 3/4[95] min.
10 3/4[273] max.
‘L’ Dimension
(Specify)
Finished Wall
Finished Floor
4 3/4±1/2
[121±13]
1 [25]
I.P.S Supply
22 1/2
[572]
3 3/4[95] min.
10 3/4[273] max.
‘L’ Dimension
(Specify)
Finished Wall
Finished Floor
10
[254]
4 3/4±1/2
[121±13]
1 [25]
I.P.S Supply 13
[330]
3 3/4[95] min.
10 3/4[273] max.
‘L’ Dimension
(Specify)
Finished Wall
4 3/4±1/2
[121±13]
1 [25]
I.P.S
Supply
13 1/2
[343]

FV251 Rev. B 7/9/18
Page 3
Aquaush Installation Instructions
Important:
• All Plumbing is to be installed according to state and local codes
and regulations.
• Watersupplylinesneedtoallowproperwaterowforeachx-
ture.
• Flushalllinesofanydebrisbeforemakingconnections.
• Donotusepipesealantorplumbinggreaseonanyttingother
thenthecontrolstopinlet.
The Aquaflush valve is designed to operate under various water
pressures with a recommended range between 10 and 100 psi (69
to 689 kPa). Each Zurn valve is tested for proper performance at the
factory before being shipped. Consult the product pages of the catalog
for available ow options.
Most low consumption valves (1.6 gallon) require a minimum of 25 psi
running pressure through the valve to obtain proper evacuation.
When installing your quality Zurn valve, it is recommended that a
smooth jawed wrench be used. This will prevent gouges and scratches
on your valve.
All scored tubing connections should be assembled with loctite (see
page 5)
Before starting the installation process, bore a 1-1/2" hole in wall
for actuator, and a 2" hole for piping if required.
1. Install the Zurn Control Stop to the supply line with water outlet posi-
tioned as needed. If using a sweat solder adaptor, sweat the adaptor
to the copper tubing before installing the control stop.
2. Attach vacuum breaker tube and elbows to xture with spud nut.
Note:Whencuttingscoredpipetot,leaveaminimumof1-1/4"of
scoringtoensureproperengagementwithcompressioncoupling,
andfollowscoredtubingloctiteinstruction.(Seepage5)
3. Remove the actuator end, coupling and mounting nut form the actu-
ator sleeve and insert the sleeve through the 1-1/2" hole from the
xture side. Reinstall the mounting nut (hand tight), coupling and
actuator end to the sleeve.
4. Insert the adjuistable tail piece into the control stop while installing
the valve. Note: Theadjustabletailpieceallowsfor+/-1/2"fromthe
standard4-3/4"centerlinetocenterlineroughin.Lubricate O-ring on
adjustable tail piece with water if needed for installation. Secure the
valve by hand tightening the acturation coupling nut. fter aligning the
valve securely tighten the acutator assembly, control stop and the
ush tube with a wrench. Asmoothjawwrenchisrecommended
toprotectspecialnishes.
5. Shut off the control stop, remove the valve cover and remove the
trip mechanism. Reinstall the valve cover and open control stop to
ush lines of debris. After the lines are clear, remove the cover and
reinstall the trip mechanism. Tighten the cover back on and adjust
ush ow using the control stop.
Control Stop
Sweat Solder Adaptor with
Cooper Tubing
1 1/4" Min
4 3/4±1/2

FV251 Rev. B 7/9/18
Page 4
Specifying “L” Dimension for Concealed Manual-Operated Flush Valves
w
Step 1: Determine the applicable column by locating the valve’s 4-digit model number.
Step 2: Determine the applicable row by locating the correct wall thickness.
NOTE: For wall thicknesses not listed, locate and use the next largest size.
Step 3: Order the applicable sufx shown at the intersection of the row and column.
Example: For closet valve model number Z6152 and a wall thickness of 6", order: Z6152-LDIM9
Z6199 Model Access Panel and Frame
for Manual-Operated Concealed Flush Valves
Z6199-BX12 Z6199-BX15 Z6199-BX17 Z6199
Engineering Specication: Zurn Z6199 Access Panel and Frame for Manual-Operated Concealed Flush Valves –
The access panel and frame provide quick and simple access to in-wall concealed ush valves when a mechanical chase of adequate size
is not available. The panel is #14 gage stainless steel and the frame is #18 gage stainless steel. Both have a satin nish. The assembly
comes complete with (4) 1" [25 mm] vandal-proof screws. Specify Z6199-BX12 for 12" x 12", Z6199-BX15 for 15" x 15", or Z6199-BX17 for
13" x 17".
E E
A
C
D
F
F
B
1 1/4
[31.8]
1 1/2 [38.1]
HOLE
'W' WALL
THICKNESS
'L' DIMENSION
(SPECIFY)
FINISHED
WALL
Closets Urinals Combination
Fixtures
Wall
Thickness
"W"
6140 6152
6681
6142 6154 6602
6143 6155 6609 6601
6144 6605 6190 6613 6603
6150 6611 6195 6615 6616
1/4" LDIM4 LDIM7 LDIM4 LDIM5
1" LDIM4 LDIM7 LDIM4 LDIM5
2" LDIM5 LDIM8 LDIM5 LDIM6
3" LDIM6 LDIM9 LDIM6 LDIM7
4" LDIM7 LDIM10 LDIM7 LDIM8
5" LDIM8 LDIM11 LDIM8 LDIM9
6" LDIM9 LDIM12 LDIM9 LDIM10
7" LDIM10 LDIM13 LDIM10 LDIM11
8" LDIM11 LDIM14 LDIM11 LDIM12
9" LDIM12 LDIM15 LDIM12 LDIM13
10" LDIM13 LDIM16 LDIM13 LDIM14
Product No. Size A B C D EF
Z6199-BX12 12 x 12 [305 x 305] 12 [305] 12 [305] 13-1/2 [343] 13-1/2 [343] 5-1/2 [140] 5-1/2 [140]
Z6199-BX15 15 x 15 [368 x 368] 15 [368] 15 [368] 16-1/2 [419] 16-1/2 [419] 7 [178] 7 [178]
Z6199-BX17 13 x 17 [330 x 432] 17 [432] 13 [330] 14-1/2 [368] 18-1/2 [470] 6 [152] 8 [203]
"SUFFIX OPTIONS
(Check/specify appropriate opions.) "
-SP Solid Panel
-2VPS "2"" [51mm] Long
Vandal-Proof Screws "

FV251 Rev. B 7/9/18
Page 5
Note: Due to the high back pressures that can be created by concealed xtures, this procedure must be followed when installing scored ush
tubes. Failure to follow these instructions can result in plumbing separation at the elbow.
For all Zurn concealed and concealed penal xture valves with 1 1/2” ush connections.
When cutting scored vacuum breaker and horizontal connection tubes to t, always leave at least 1 3/4” (32mm) of scoring to insure proper en-
gagement with the compression coupling.
Install xture ush connection. (Figure 1) Zurn penal ushometers are designed to connect to the stainless steel xture in a chase behind the wall.
A 1 1/2” pipe connection (not supplied by Zurn) must be used to connect the xture inlet to the anged/scored horizontal tube.
Loosely assemble the concealed plumbing after placing all of the nuts, friction washers, and gaskets in place. This will locate the gaskets prior to
applying the Loctite adhesive.
Disassemble the plumbing and put a 1/8” wide bead of the adhesive around the scoring between the gasket and the end of both tubes. (Figure 2)
Make sure the tubes and elbow are clean and dry before using the adhesive. DO NOT use any other pipe sealant or lubrication on these points.
Assemble the horizontal tube to the xure and tighten securely. Slip the elbow onto the horizontal tube rotating it as pushing in to the gasket to
spread the adhesive. Leave the elbow at an angle so the vacuum breaker tube can be inserted. Insert the vacuum breaker into the vacuum tube
and the tube into the elbow, rotating it to spread the adhesive. Screw all nuts into place and tighten. The adhesive has a limited (2 minute) working
time so tighten the connections immediately.
Figure 1 Figure 2
Scored Tubing Installaion Instructions
RUBBER
GASKET
COUPLING NUT
PLASTIC
FRICTION
WASHER
P-30
GASKET
Coupling
Nut
Pipe Connection
(1 1/2" I.P.S.)
Not Supplied by Zurn
(Supplied to
customer spec.)
Fixture
Side of
Wall