ZURN Sundara Z5004.01 User manual

Patent zurn.com/patents
US 1.855.ONE.ZURN CANADA 1.877.892.5216
ZURN.COM
Rev. B | Date: 11/22/2022 | C.N. No. 144818 | Prod./Dwg. No. FV659
Sundara® Surf Single Basin
Hand Washing System
LIMITED WARRANTY
All goods sold hereunder are warranted to be free from defects in material and factory workmanship for a period of three years from the date
of purchase. Decorative nishes warranted for one year. We will replace at no costs goods that prove defective provided we are notied in
writing of such defect and the goods are returned to us prepaid at Atlanta, GA, with evidence that they have been properly maintained and
used in accordance with instructions. We shall not be responsible for any labor charges or any loss, injury or damages whatsoever, including
incidental or consequential damages. The sole and exclusive remedy shall be limited to the replacement of the defective goods. Before
installation and use, the purchaser shall determine the suitability of the product for his intended use and the purchaser assumes all risk
and liability whatever in connection therewith. Where permitted by law, the implied warranty of merchantability is expressly excluded. If the
products sold hereunder are “consumer products,” the implied warranty of merchantability is limited to a period of three years and shall be
limited solely to the replacement of the defective goods. All weights stated in our catalogs and lists are approximate and are not guaranteed.
NOTE:READ ENTIRE MANUAL PRIOR TO INSTALLING PRODUCT.
NOTE: The information in this manual is subject to change at any time without notice. Installations may
be performed at di󰀨erent times of construction by di󰀨erent individuals. For this reason, these instructions
should be left on-site with the facility or maintenance manager.
Z5004.01
Sundara®Surf Single Basin
Hand Washing System
Installation,
Operation, Maintenance
and Parts Manual
PATENT(S) PENDING
WARNING: Cancer and Reproducve Harm - www.P65Warnings.ca.gov
ADVERTENCIA: Cáncer y daño reproducvo - www.P65Warnings.ca.gov
AVERTISSEMENT: Cancer et eets néfastes sur la reproducon - www.P65Warnings.ca.gov

FV659 Rev. B 10/14/2022
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FV659 Rev. B 10/14/2022
Page 2
Overview:
Designed for modern commercial restrooms, the Sundara system delivers a superior user experience in both form and func-
tion. Crafted by world-class industrial designers Sundara combines seamless basin designs with curated faucets and soap
dispensers, delivering a complete, easy to install hand washing solution.
Specications:
Sundara®Surf single basin lavatory system manufactured by Zurn Industries. Lavatory shall be mounted at standard height
to conform with ANSI, UFAS, TAS and ADA Accessibility Standards. Counter and integral basin to be constructed of Sundara®
solid surface resin with aluminum trihydrate and other additives conforming to CSA B45.5 / IAPMO Z124 and IAPMO IGC 156
standards. Shroud enclosure is constructed of satin nished type 304, 18 gage stainless steel designed for easy access with
vandal resistant hardware. Lavatory is furnished complete with 0.5 gpm spray sensor operated faucet (specify model) and
optional liquid soap dispenser (specify model), ½” quarter turn supply stops, 3/8” exible supply risers, chrome 1 ¼” tail piece,
and chrome 1 ¼” p-trap for complete system operation.
Paired Faucet Typical Specication
(Refer to faucet manual for more details on specic model)
Voltage: 6 VDC Series [4 “AA” (Alkaline or Lithium) and/or external power option]
Sensor Range: Self-calibrated, dependent upon sink depth and nish.
Operating Water Pressure: 10-125 psi
Operational Water Temperature: 33°F to 140°F (1°C to 60°C)
Aerator: 0.5 GPM Vandal-Resistant (Standard)
Paired Soap Dispenser Typical Specication
(Refer to soap dispenser manual for more details on specic model)
Power Supply: AC 110 V; DC 6V
Soap Viscosity: 100-3800 cps
Operating Temperature: 340- 1310F
Typical Dispensed Volume: 1.25 ml
Z5004.01 Parts List
Prior to Installation:
• If applicable, carrier (Z1240 series) is installed behind the wall.
• Hot and cold water supply lines are installed as per building codes.
• Care shall be taken when installing this product to prevent damage of any exposed or decorative surfaces.
• Measure the drain outlet from the oor.
Important Safety Information:
• Installer is responsible for ensuring the product is installed and conforms to all plumbing codes and ordinances.
• Do not convert or modify this Zurn product yourself. All warranties will be voided.
• Water supply lines must be sized according to building design in order to provide adequate water supply for each xture.
• Flush all water lines prior to making connections.
• Minimum 2 people required for the sink installation
• Au minimum, 2 personnes sont requises pour l’installation du lavabo.
Optional
Be sure the sink/lavatory/basin is clear from any objects upon making the sensor to electronics connection initiating the self-
calibration feature. The sink must be clear of any and all objects in order to calibrate appropriately (calibration time approx 30-
60sec). Note: Not applicable to manual faucet installations.
S’assurer qu’aucun objet ne se trouve sur l’évier/le lavabo/le bac lors du branchement du capteur sur l’électronique, ce qui lance la
fonction d’auto-étalonnage. Rien ne doit se trouver sur le lavabo pour permettre son auto-étalonnage correct (temps
d’étalonnage de 30 à 60 s environ).
1
2
3
4
5
6
7
8
9
10
12
11
20
19 21
13
14
15
16
17
18
Item Name QTY
1 Basin 1
2 Shroud Wall Bracket 1
3 Shroud 1
4 Shroud Hanger Brackets 2
5 Mounting (L) Bracket 2
6 "Wall Hanger Bracket
(Available only for Retrot)" 1
7 Solid Top Open Grid Drain 1
8Water Supply Items 2
9 Shroud Handle 1
10 P Trap Assembly 1
11 Sensor Faucet 1
12 Soap Dispenser (If Ordered) 1
13 "5/16-18 Screw for Mounting
L Bracket to Basin" 4
14 #10-24 Screw for Drain Adapter
and Shroud 6
15 Coarse Screw for Wall Bracket 2
16 #8-32 Screw for Shroud Handle 2
17 Flanged Socket Head Screw for
Shroud 2
18 Oversize 5/16 Washer 4
19 3/8-16 Hex Bolt with washer 14
20 3/8" Toggle Never Drop Anchor 14
21 3/8 Fender Washer 8

FV659 Rev. B 10/14/2022
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FV659 Rev. B 10/14/2022
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Plumbing and Electrical Rough-In L Brackets Installation
Note: InstallingtheP-trapoutletlowerthan19.5”fromnished
oorwillpreventthevandalshroudfrombeinginstalled.
6 [152]
15 [381]
30 [762]
34 [863]
291
2[752]
283
4[733]
143
4 [378]
11
4[31]
31
4 [84]
191
2[493]
29 [735]
23
4[71]
20 [508]
11
2[36]
21
4[57]
73
4[195] 73 4[195]
21
4[57] 16 [404]
Torx Wrench:
T10 & T25
Socket Wrench:
5/16” & 3/8”
Non-toothed Wrench
Allen Wrench:
3mm
Required Tools:
Faucet Installation
For ease of installion, lay basin on its back.
Refer to faucet installation guide for details.
1
2[12.7] **
4
18
13
For ease of installion, lay basin on its top surface on a cush-
ioned surface.
Install hanger brackets 1/2 inch from front face of L-bracket
as shown.**
Use socket wrench to torque the screws (approximately 4-5
complete turns bottom out approximately 5 ft-lbs of torque).
Warning: Do not overtighten the screws.
Avertissement : ne pas trop serrer les vis.

FV659 Rev. B 10/14/2022
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FV659 Rev. B 10/14/2022
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Soap Dispenser Installation
For ease of installion, lay basin on its back.
Install the soap spout on right or left soap hole as applicable.
Refer to soap dispenser installation guide for details.
Installing Mounting Bracket
• Secure the mounting bracket to the plywood cut-out with supplied washers, bolts and toggle
anchors on the plywood.
Retrotting Hanger Bracket
Installation
Recommended for retrot:
• Measure the rough in dimensions on the wall. Top edge of the
cutout marked must be 2” below the basin top back edge.
• Cut the drywall to suitable size (30”x20”) and attach a min-
imum of 1/2” thick plywood to the wall stud and ush to the
drywall.
• Drill four ¾” holes in the plywood at the locations shown in the
graphic to the left. Then, install the supplied toggle anchors to
wall and secure the hanger bracket(s) directly to the plywood
with the supplied bolts.
• Install hanger bracket to wall per structural rough-in.
(Note: An o󰀨set might be necessary on applications using tile
to get basin and mounting brackets ush with wall and mating
to bracket)
• The plywood should not be visible after basin and shroud
installation.
• The bracket needs to be checked for level after installation.
Warning: Must be handled by at least 2 people
Warning: Ensure the basin back edge is completely supported in the wall bracket.
Avertissement : s’y prendre à deux minimum.
Avertissement : s’assurer que le bord arrière du bac est complètement soutenu par le support mural.
Grid Drain Installation
For ease of installion, lay basin on its back.
Place grid drain into drainage opening.
Fasten washer and nut from underside of basin.
1 [25]
3
1
2 [89]
4 [99]3
1
2 [89]
Plywood
Wall Stud
Bolt supplied by
installer to attach
the plywood to
wall studs
Hanger Bracket
Mounting
Bracket
Bolt supplied by
installer to attach
the plywood to
wall studs
20 19
21
Plywood
Wall Stud
19
20
21

FV659 Rev. B 10/14/2022
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FV659 Rev. B 10/14/2022
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Soap Dispenser Bracket
and Bottle Installation
Refer to soap dispenser installation guide for details.
Installing with Carrier Option P Trap Installation & Water
Supply Connection to Faucet
Adjust the tail piece base on drain outlet on the wall.
Shroud Installation:
• Align wall bracket as shown and install coarse screw on
each side. Mark the slots in the wall bracket on the wall.
Warning: Must be handled by at least 2 people
Avertissement : s’y prendre à deux minimum.
Refer to Carrier Rough-in & Installation guide for details.
Optional Waste
Line Sleeve (-WL)
Z1240-EZR
Carrier System
Step 1
10
Connect the tail
piece to Grid Drain
(threaded connection)
Then attach P-Trap
to tail piece
• Remove the wall bracket and drill 3/4” holes into the
center of the holes previously marked. (Note: For installation
with carrier, do NOT drill the two outside holes. For retrot
applications, the two outside holes are recommended.) En-
sure that wall studs are not immediately behind the marked
hole locations prior to drilling.
• Install anchor toggle bolts into previously drilled holes in
walls.
Step 2
20
15

FV659 Rev. B 10/14/2022
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FV659 Rev. B 10/14/2022
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Maintenance Instructions:
• Do not use any abrasive or chemical cleaners to clean the sink, faucet and other components.
• If abrasives or chemicals are used it can lead to dulling of luster, attacking of chrome plating or decorative nishes.
• ONLY use mildly warm soapy water, and then wipe dry with a clean/soft towel or cloth.
• When cleaning other areas of the restroom be sure the sensor lenses are protected from other cleaning chemicals/
solvents to prevent potential damages to the sensor and/or electronics.
• For surface shine, rubbing a polishing agent will polish the surface of all components.
• Frequent proper cleaning of solid surface sink will maintain the gloss level over time. Also, darker colors require more
frequent cleaning and care. Dirt and residue can easily be removed from the basin surface by using water, mild soap
solution, household ammonia-based cleaners, and/or solid surface cleaners available in market.
• In order to remove hard water and di󰀩cult stains on basin surface, use a sponge with diluted cleaner to rub in a circular
motion. To disinfect basin surfaces, wipe the area with diluted bleach and then wash the surfaces and rinse with water.
• Avoid exposing solid surface basin with strong chemicals, such as acetone-based cleaners and solutions. If surfaces
are exposed to these chemicals, quickly rinse the surface with water.
Repair Instructions:
• Zurn recommends that damages should be repaired by certied solid surface fabricator or repair agents.
• Blemishes to the basin surface (such as scratches, burnmarks, and minor chipping) can be repaired by sanding with
super-ne(800 or 1000 grit) sand paper and/or maroon Scotch-Brite™ pads and then followed with a low-speed (1500-
2000 rpm) polisher with a wool pad and a solid surface cleaner or polish to bu󰀨 the a󰀨ected area.
• For more serious damage to the basin (size of a dime or larger), repair kits and instructions are available to purchase.
Contact customer service for further information on ordering.
Trouble Shooting Guide:
Service Parts:
Shroud Installation:
Step 3 Step 4
Step 5
• Re-install wall bracket with coarse screws in previous
location. Then, fasten the wall bracket with 3/8” bolts through
each holes and into the toggle bolts.
• Place shroud on hanger hooks of wall bracket as shown.
Then, position the pivot of the shroud through the hole in the
wall bracket. (Note: the shroud will likely need to be rotated
upward slightly in order to install each pivot.
• After one pivot is installed, fasten the ange screw into
the pivot with the 3mm allen wrench. Then repeat this step
for the other side
• Using the handle, rotate the shroud up to the basin until
the slots on the shroud engage with the hanger brackets.
From this postion, the threaded hole in the L-bracket should
be visible through the slot in the shroud.
• Then, install the screw shown, and repeat for the other
side.
Part Number Part Descripon QTY
P5000-WH Wall Hanger Assembly 1
P5000-BKT Mounng (L) Bracket Assembly for Reef Basin 1
P5001-SS1 Stainless Steel Shroud for Reef Basin 1
P5000-WH-BAG Wall Hanger Bracket Hardware Bag 1
P5000-BKT-BAG Mounng (L) Bracket Hardware Bag 1
P5001-SH-V2 Bracket and Handel Hardware Bag 1
Faucet Related Issues Refer to Faucet Manual included with faucet
Soap Dispenser Issues Refer to Soap Dispenser Manual included with soap dispenser
• Install shroud handle as shown using provided mounting
screws.
17
16
9
14
19