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3M 5000 Series User manual

USE INSTRUCTIONS AND LIMITATIONS
3M™ 5000 Series Respirators are manufactured as
integral assemblies and the chemical cartridges are
not replaceable. Do not use if the cartridges have
been removed.
Failure to follow User Instructions may result in
sickness or death.
Important
Before use, wearer must read and understand these
User Instructions. Keep these User Instructions for
reference.
Use For
Respiratory protection from certain organic vapors
according to NIOSH approvals, OSHA standards, in
Canada CSA standard Z94.4-93 requirements, other
applicable regulations and 3M instructions. When
3M™ 5P71 (O7194) P95 Particulate Filters are
attached, use for solid and liquid aerosol including
oils, such as metal fumes produced from welding,
brazing, cutting and other operations involving
heating of metals; paint spray; pesticides.
Do Not Use For
Concentrations of contaminants which are
immediately dangerous to life or health, are
unknown or when concentrations exceed 10 times
the permissible exposure limit (PEL) or according to
specific OSHA standards or applicable government
regulations, whichever is lower. Asbestos.
Sandblasting.
Use Instructions
1. Failure to follow all instructions and limitations
on the use of this respirator and/or failure to
wear this respirator during all times of exposure
can reduce respirator effectiveness and may
result in sickness or death.
2. Before occupational use of this respirator, a
written respiratory protection program must be
implemented meeting all the requirements of
OSHA 29 CFR 1910.134 such as training, medical
evaluation, and fit testing and applicable OSHA
substance specific standards. In Canada, CSA
standard Z94.4-93 requirements must be met.
3. The airborne contaminants which can be
dangerous to your health include those that you
may not be able to see or smell.
4. Leave the contaminated area immediately
and contact supervisor if you smell or taste
contaminants or if dizziness, irritation, or other
distress occurs.
5. Store the respirator away from contaminated
areas when not in use.
6. Dispose of used product in accordance with
applicable regulations.
Use Limitations
1. This respirator does not supply oxygen. Do not
use in atmospheres containing less than 19.5%
oxygen.
2. Do not use when concentrations of contaminants
are immediately dangerous to life or health,
are unknown or when concentration exceed
10 times the permissible exposure limit (PEL)
or according to specific OSHA standards or
applicable government regulations, whichever is
lower.
3. Do not alter, abuse or misuse this respirator.
Do not clean using destructive methods such as
vacuum, wash, compressed air, etc.
4. Do not use with beards or other facial hair
or other conditions that prevent a good seal
between the face and the faceseal of the
respirator.
Time Use Limitation
1. If respirator becomes damaged, soiled,
or breathing becomes difficult, leave the
contaminated area immediately and dispose of
the respirator.
2. Replace respirator in accordance with an
established change schedule or earlier if smell,
taste or irritation from contaminants is detected.
If used in environments containing only oil
aerosols, dispose of filters after 40 hours of use
or 30 days, whichever is first.
NIOSH Cautions and Limitations
The following restrictions may apply. See NIOSH
approval label.
A– Not for use in atmospheres containing less than
19.5 percent oxygen.
B– Not for use in atmospheres immediately
dangerous to life or health.
C– Do not exceed maximum use concentrations
established by regulatory standards.
H– Follow established cartridge and canister
change schedules or observe ESLI to ensure
that cartridge and canisters are replaced before
breakthrough occurs.
J– Failure to properly use and maintain this product
could result in injury or death.
3
Half Facepiece Respirator Assembly
5000 Series, Dual Cartridge, Organic Vapor/P95, Disposable
User Manual
for 3M™ Organic Vapor Respirator, P95 Assembly 51P71/52P71/53P71
Important: Keep these User Instructions for reference.
This respirator helps protect against certain airborne contaminants. Misuse may result
in sickness or death.
WWARNING
GENERAL SAFETY INFORMATION
Intended Use
The 3M™ 5000 Series Half Facepiece Respirators are NIOSH approved and designed to help provide
respiratory protection against certain airborne contaminants when used in accordance with all use instructions
and limitations and applicable safety and health regulations.
This product contains no components made from natural rubber latex.
3
FAC EPIECE
SIDE
1. 2. 3. 4.
5. 6. 7. 8.
ADAPTER
RETAINER
TC- PROTECTIONS
1
5101
5201
5301
5103
5203
5303
5106
5206
5306
502
501
2091
2291
2096
2296
2097
2297
2071
2076HF
2078
7093
5N11
5P71
CAUTIONS AND
LIMITATIONS
2
23C-859 OV X X X ABCHJLMNO
84A-0017 OV/P100 X X X X X ABCHJLMNOP
84A-4666 OV/P100 X X X X X ABCHJLMNOP
84A-1027 OV/P100 X X X X X X ABCHJLMNOP
84A-4667 OV/P100 X X X X X X ABCHJLMNOP
84A-1641 OV/P95 X X X X X ABCHJLMNOP
84A-2306 OV/HF/P95 X X X X X ABCHJLMNOP
84A-2383 OV/P95 X X X X X ABCHJLMNOP
84A-0066 OV/P100 X X X X X ABCHJLMNOP
84A-0335 OV/N95 X X X X X ABCHJLMNOP
84A-1351 OV/P95 X X X X X ABCHJLMNOP
23C-865 OV/CL/HC/SD/HF/HS X X X ABCHJLMNO
84A-0019 OV/CL/HC/SD/HF/HS/P100 X X X X X ABCHJLMNOP
84A-4668 OV/CL/HC/SD/HF/HS/P100 X X X X X ABCHJLMNOP
84A-1029 OV/CL/HC/SD/HF/HS/P100 X X X X X X ABCHJLMNOP
84A-4669 OV/CL/HC/SD/HF/HS/P100 X X X X X X ABCHJLMNOP
84A-1643 OV/CL/HC/SD/HF/HS/P95 X X X X X ABCHJLMNOP
84A-2308 OV/CL/HC/SD/HF/HS/P95 X X X X X ABCHJLMNOP
84A-2385 OV/CL/HC/SD/HF/HS/P95 X X X X X ABCHJLMNOP
84A-0068 OV/CL/HC/SD/HF/HS/P100 X X X X X ABCHJLMNOP
84A-0337 OV/CL/HC/SD/HF/HS/N95 X X X X X ABCHJLMNOP
84A-1353 OV/CL/HC/SD/HF/HS/P95 X X X X X ABCHJLMNOP
23C-1768 OV/CL/CD/HC/AM/MA/SD/HF/HS/FM X X X ABCHJKLMNO
84A-0544 OV/CL/CD/HC/AM/MA/SD/HF/HS/FM/P100 XXXX X ABCHJKLMNOP
AABCHJKLMBCHJKLMNNOPOP
THESE RESPIRATORS ARE APPROVED ONLY IN THE FOLLOWING CONFIGURATIONS:
RESPIRATOR COMPONENTS
ALTERNATE
FILTER
ALTERNATE
RESPIRATOR
84A
84A-4670
4670 OV/
OV/C
CL/
L/CD/
CD/HC/
HC/AM
AM/
/M
MA/
A/SD/
SD/H
HF/
F/HS/
HS/F
FM
M/
/P100
P100 XXXXXXXXXX
84A-1032 OV/CL/CD/HC/AM/MA/SD/HF/HS/FM/P100 XXXX X X ABCHJKLMNOP
84A-4671 OV/CL/CD/HC/AM/MA/SD/HF/HS/FM/P100 XXXX X X ABCHJKLMNOP
84A-1646 OV/CL/CD/HC/AM/MA/SD/HF/HS/FM/P95 XXXX X ABCHJKLMNOP
84A-2311 OV/CL/CD/HC/AM/MA/SD/HF/HS/FM/P95 XXXX X ABCHJKLMNOP
84A-2388 OV/CL/CD/HC/AM/MA/SD/HF/HS/FM/P95 XXXX X ABCHJKLMNOP
84A-0545 OV/CL/CD/HC/AM/MA/SD/HF/HS/FM/P100 XXXX X ABCHJKLMNOP
84A-0542 OV/CL/CD/HC/AM/MA/SD/HF/HS/FM/N95 X X X X X ABCHJKLMNOP
84A-1356 OV/CL/CD/HC/AM/MA/SD/HF/HS/FM/P95 X X X X X ABCHJKLMNOP
1. PROTECTION
OV - Organic vapor CL - Chlorine CD - Chlorine dioxide HC - Hydrogen chloride
AM - Ammonia MA - Methylamine SD - Sulfur dioxide HF - Hydrogen fluoride
HS - Hydrogen sulfide FM - Formaldehyde
2. CAUTIONS AND LIMITATIONS
A - Not for use in atmospheres containing less than 19.5 percent oxygen.
B - Not for use in atmospheres immediately dangerous to life or health.
C - Do not exceed maximum use concentrations established by regulatory standards.
H - Follow established cartridge and canister change schedules or observe ESLI to ensure that cartridges and canisters are replaced before breakthrough occurs.
J - Failure to properly use and maintain this product could result in injury or death.
K - The Occupational Safety and Health Administration regulations require gas-proof goggles to be worn with this respirator when used against formaldehyde
L - Follow the manufacturer's User's Instructions for changing cartridges, canister and/or filters.
M - All approved respirators shall be selected, fitted, used, and maintained in accordance with MSHA, OSHA, and other applicable regulations.
N - Never substitute, modify, add, or omit parts. Use only exact replacement parts in the configuration as specified by the manufacturer .
O - Refer to users instructions, and/or maintenance manuals for information on use and maintenance of these respirators.
P - NIOSH does not evaluate respirators for use as surgical masks.
P100 - Particulate Filter (99.97% filter efficiency level)
effective against all particulate aerosols.
P95 - Particulate Filter (95% filter
efficiency level) effective against all
particulate aerosols.
N95 - Particulate Filter (95% filter efficiency level) effective
against particulate aerosols free of oil; time use restrictions may
apply.
INSTRUCTIONS FOR POSITIVE AND NEGATIVE PRESSURE
USER SEAL CHECKS
• Do not use with beards or other facial hair or other conditions
that prevent direct contact between the face and the faceseal
of the respirator.
Positive Pressure User Seal Check
Place the palm of your hand over the exhalation valve cover and exhale
gently, see Diagram 7. If the facepiece bulges slightly and no air leaks
are detected between your face and the faceseal, a proper fit has been
obtained. If faceseal air leakage is detected, reposition the respirator
on your face and/or readjust the tension of the elastic straps to
eliminate the leakage. Repeat the above steps. If you cannot achieve
a proper fit, do not enter the contaminated area. See your
supervisor.Negative Pressure User Seal Check
Place the palms of the hands to cover the face of the cartridge or open
area of the 501 filter retainer, when the retainer is attached to the
cartridge, to restrict airflow, see Diagram 8. Inhale gently. If you feel
the facepiece collapse slightly and pull closer to your face with no
leaks between the face
and the faceseal, a proper fit has been obtained. If faceseal air
leakage is detected, reposition the respirator on the face and/or
readjust the tension of the elastic straps to eliminate the air
leakage.
Repeat the above steps. If you cannot achieve a proper fit, do not
enter the contaminated area. See your supervisor.
Note: Before assigning any respirator to be worn in a
contaminated area, a qualitative or quantitative fit test must be
performed per OSHA Standard 1910.134 or CSA Standard Z94.4.
FIT TESTING
The effectiveness of a respirator will be reduced if it is not fitted
properly. Therefore, either quantitative or qualitative fit testing must
be conducted prior to the respirator being issued. Note: Fit testing is
a U.S. Occupational Safety and Health Administration (OSHA) and
Canadian CSA requirement.
QUANTITATIVE FIT TESTING
Quantitative Fit Testing (QNFT) can be conducted using a 3M™
6000 Series Quantitative Fit Test Respirator Assembly.
QUALITATIVE FIT TESTING
Qualitative Fit Testing (QLFT) with the 3M™ FT-10 or FT-30
Qualitative Fit Test Apparatus can be conducted using the 3M™
5000 Series Respirator Assembly equipped with 3M™ 5P71
Particulate filters and 3M™ 501 Retainers.
Respirators should be fit tested while wearing the personal protective
equipment (PPE) the wearer may use in their work environment that
may affect the fit of the respirator (e.g. hoods, hardhats, safety
glasses, hearing protections, etc.).
K– The Occupational Safety and Health Administration
regulations require gas-proof goggles to be worn with this
respirator when used against formaldehyde.
L– Follow the manufacturer’s User’s Instructions for
changing cartridges, canister and/or filters.M–Allapproved
respirators shall be selected, fitted,
used, and maintained in accordance with MSHA,
OSHA, and other applicable regulations.
N– Never substitute, modify, add, or omit parts. Use
only exact replacement parts in the configuration as specified by
the manufacturer.
O– Refer to User’s Instructions, and/or maintenance
manuals for information on use and maintenance
of these respirators.
P– NIOSH does not evaluate respirators for use as
surgical masks.
Respirator Assembly Selection and ApprovalsBefore using these
products, the user must read the specific use for, use limitations and
warning information in the User Instructions and product packaging.
Cleaning and Storage Instructions
1. Clean facepiece after each use (excluding filters and cartridges), with
3M™ 504 Respirator Wipes (or equivalent).
2. Air dry in a non-contaminated atmosphere.
3. Respirator components should be inspected prior to each use. A
respirator with any damaged or deteriorated components should be
discarded.
4. The cleaned respirator should be stored in the bag, away from
contaminated areas when not in use.
Service Life of Respirator Assemblies
3M™ 5000 Series Respirators should be used before the expiration date
on respirator packaging. The useful service life of these respirators will
depend upon the activity of the wearer (breathing rate), specific type,
volatility and concentration of contaminants and environmental conditions
such as humidity, pressure, and temperature. Respirators
must be replaced in accordance with an established change schedule, or
replace earlier if smell, taste or irritation from the contaminant is
detected.
Caution
Failure to properly dispose of spent respirators contaminated by
hazardous materials can result in environmental harm. Handling,
transportation and disposal of spent cartridges, filters, or respirators
must comply with all applicable federal, state, and local laws and
regulations.
FITTING INSTRUCTIONS
Must be followed each time respirator is worn.Filter Assembly
Instructions
1. Place the 3M™ 5P71 (07194) Filter into the 3M™ 501 (07054) Filter
Retainer so the printed side of the filter faces the cartridge. Diagram 1.
2. Press the 501 (07054) filter retainer onto the cartridge. It should lock
securely to the cartridge. The 5P71 (07194) filter must completely cover
the face of the cartridge. Diagram 2.
3. To replace the 5P71 (07194) filter, remove the 501 (07054) filter
retainer by lifting on the tab as shown. Diagram 3.
NOTE: Use of the 501 (07054) filter retainer may aid respirator wearer in
conducting a negative pressure user seal check.
FITTING INSTRUCTIONS
Must be followed each time respirator is worn.
Donning Respirator
1. Place the respirator over the mouth and nose, then pull the head
harness over the crown of the head. Diagram 4.
2. Take the bottom straps in both hands, place them in back of the
neck, and hook them together. Diagram 5.
3. Position the facepiece low on the bridge of your nose for optimal
visibility and the best possible fit. Diagram 6.
4. Adjust top straps first, then the lower neck straps by pulling on the
ends. DO NOT pull too tight!
(Strap tension may be decreased by pushing out on back side of
buckles).
5. Perform a positive pressure and/or negative pressure user seal
check. The positive pressure method is recommended. (See
instructions below)
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