ABB ACS580-04 User manual

—
ABB GENERAL PURPOSE DRIVES
ACS580-04 drive modules
Hardware manual

ACS580-04 drive modules
Hardware manual
Table of contents
1. Safety instructions
6. Mechanical installation
8. Electrical installation
14. Start-up
3AXD50000015497 Rev F
EN
Original instructions
EFFECTIVE: 2022-09-26

Table of contents
1 Safety instructions
17Contents of this chapter ........................................................................
17Use of warnings and notes .....................................................................
18General safety in installation, start-up and maintenance ................................
21Electrical safety in installation, start-up and maintenance ..............................
21Electrical safety precautions ...............................................................
22Additional instructions and notes .........................................................
22Printed circuit boards ....................................................................
23Grounding ......................................................................................
24General safetyin operation .....................................................................
24Additional instructions for permanent magnet motor drives ..........................
24Safety in installation, start-up, maintenance ...........................................
25Safety in operation ...........................................................................
2 Introduction to the manual
27Contents of this chapter ........................................................................
27Applicability ........................................................................................
27Target audience ...................................................................................
27Categorization by frame size and option code ............................................
28Terms and abbreviations .......................................................................
29Quick installation, commissioning and operating flowchart ............................
30Related documents ..............................................................................
3 Operation principle and hardware description
31Contents of this chapter ........................................................................
32Product overview .................................................................................
33Layout ...............................................................................................
33Standard drive module configuration ....................................................
34Drive module configuration with option +B051 ........................................
36Drive module with full power cabling panels (option +H381) ........................
37Control panel ...................................................................................
38Overview of power and control connections ...............................................
39Type designation label ..........................................................................
40Type designation key ............................................................................
40Basic code ......................................................................................
40Option codes ...................................................................................
42Ordering codes ....................................................................................
4 Generic cabinet planning instructions
43Contents of this chapter ........................................................................
43Limitation of liability .............................................................................
43Cabinet construction ............................................................................
44Planning the layout of the cabinet ........................................................
44Grounding of mounting structures .......................................................
44Busbar material and joints ..................................................................
Table of contents 5

44Shrouds .........................................................................................
44Tightening torques ...........................................................................
44Electrical connections ....................................................................
44Mechanical connections ..................................................................
45Insulation supports .......................................................................
45Cable lugs ...................................................................................
45Cooling and degrees of protection ...........................................................
45Planning the cooling ..........................................................................
45Air-cooled drive systems ....................................................................
45Air inlets and outlets ......................................................................
46Preventing the recirculation of hot air ................................................
47EMC requirements ................................................................................
49Attaching the cabinet ............................................................................
49Cabinet placement on a cable duct ...........................................................
49Cabinet heating elements ......................................................................
50Attaching the control panel on the cabinet door ..........................................
5 Guidelines for planning the mechanical installation
51Contents of this chapter ........................................................................
51Installation positions of the drive module ..................................................
52Planning the layout ...............................................................................
52Layout example, door closed ...............................................................
53Layout example, door open (standard drive module configuration) ..............
54Layout example, door open (option +B051) .............................................
55Planning the cooling of the ACS580-04 ......................................................
56Standard drive module configuration ....................................................
57Drive module with option +B051 ...........................................................
58Installation positions other than vertical ................................................
58Free space requirements ....................................................................
58Free space at the top of the drive module ...........................................
58Free space around the drive module ..................................................
58Free spacebelow the drivemodule ....................................................
6 Mechanical installation
61Contents of this chapter ........................................................................
61Examining the installation site ................................................................
61Moving and unpacking the unit ................................................................
61Moving the drive module ....................................................................
62Unpacking the transport package .........................................................
66Lifting the drive module .....................................................................
66Examining the delivery ..........................................................................
67Installation alternatives .........................................................................
67Drive module with IP20 shrouds (option +B051) .......................................
67Drive module with full cabling panels (option +H381) .................................
67
Input power cable connection terminals (option +H370) and ground busbar
assembly ........................................................................................
68Drive module without output cable connection terminals (option +0H371) .....
68Drive module without pedestal (option +0H354) ......................................
68Attaching the drive module to a mounting plate or wall .............................
68Alternatives for grounding the drive module ...........................................
70Installing the bottom grille for IP20 degree protection (option +B051) ...........
6 Table of contents

71Removing the protective covering from the drive module air outlet ..................
71Installing external control unit (option +P906) ............................................
7 Guidelines for planning the electrical installation
73Contents of this chapter ........................................................................
73Limitation of liability .............................................................................
73Selecting the main supply disconnecting device ..........................................
74European Union and United Kingdom ....................................................
74North America .................................................................................
74Other regions ..................................................................................
74Selecting the main contactor ..................................................................
74North America .................................................................................
74Other regions ..................................................................................
74Examining the compatibility of the motor and drive .....................................
75Protecting the motor insulation and bearings .........................................
75Requirements tables .........................................................................
76Requirements for ABB motors, P
n< 100 kW (134 hp) ..............................
77Requirements for ABB motors, P
n> 100 kW (134 hp) ..............................
78Requirements for non-ABB motors, P
n< 100 kW (134 hp) ........................
79Requirements for non-ABB motors, P
n> 100 kW (134 hp) ........................
79Abbreviations ..............................................................................
80Availability of d u /d t filter and common mode filter by drive type ..............
80Additional requirements for explosion-safe (EX) motors .........................
80
Additional requirements for ABB motors of types other than M2_, M3_, M4_,
HX_ and AM_ ................................................................................
80Additional requirements for braking applications .................................
80Additional requirements for ABB high-output and IP23 motors ................
80Additional requirements for non-ABB high-output and IP23 motors ..........
81Additional data for calculating the rise time and the peak line-to-line voltage .
82Additional note for sine filters ..........................................................
82Selecting the power cables .....................................................................
82General guidelines ............................................................................
82Typical power cable sizes ...................................................................
83Power cable types .............................................................................
83Preferred power cable types ............................................................
83Alternate power cable types ............................................................
84Not allowed power cable types .........................................................
84Additional guidelines – North America ...................................................
85Metal conduit ...............................................................................
85Power cable shield ............................................................................
86Grounding requirements ........................................................................
87Additional grounding requirements – IEC ...............................................
87Additional grounding requirements – UL (NEC) ........................................
87Selecting the control cables ....................................................................
87Shielding ........................................................................................
88Signals in separate cables ...................................................................
88Signals that can be run in the same cable ...............................................
88Relay cable ......................................................................................
88Control panel to drive cable ................................................................
88PC tool cable ...................................................................................
88Routing the cables ...............................................................................
88General guidelines – IEC .....................................................................
Table of contents 7

89General guidelines – North America .......................................................
90
Continuous motor cable shield/conduit or enclosure for equipment on the
motor cable ....................................................................................
90Separate control cable ducts ...............................................................
91
Implementing motor and motor cable short-circuit and thermal overload
protection ..........................................................................................
91Protecting the motor and motor cable in short-circuits .............................
91Protecting the motor cables against thermal overload ..............................
91Protecting the motor against thermal overload .......................................
92
Protecting the motor against overload without thermal model or temperature
sensors ..........................................................................................
92Protecting the drive and input power cable in short-circuits ...........................
92Circuit breakers ...............................................................................
93Tested circuit breakers ...................................................................
93Protecting the drive against thermal overload .........................................
93Protecting the input power cable against thermal overload ........................
93Protecting the drive against ground faults .................................................
93Residual current device compatibility ....................................................
93Implementing the emergency stop function ...............................................
93Implementing theSafe torque offfunction .................................................
93Implementing the power loss ride-through function .....................................
94Using power factor compensation capacitors with the drive ..........................
95Using a safety switch between the drive and the motor .................................
95Implementing an ATEX-certified motor thermal protection ............................
95Controlling a contactor between drive and motor ........................................
96Implementing a bypass connection ..........................................................
96Example bypass connection ................................................................
97Switching the motor power supply from drive to direct-on-line ................
97Switching the motor power supply from direct-on-line to drive ................
97Protecting thecontacts of relayoutputs ....................................................
98Implementing a motor temperature sensor connection .................................
98
Connecting a motor temperature sensor to the drive through an option mod-
ule ................................................................................................
8 Electrical installation
101Contents of this chapter ........................................................................
101Safety ...............................................................................................
101Grounding the motor cable shield at the motor end ......................................
102Measuring theinsulation ........................................................................
102Measuring the insulation resistance of the drive ......................................
102Measuring the insulation resistance of the input power cable ......................
102Measuring the insulation resistance of the motor and motor cable ...............
102Measuring the insulation resistance of the brake resistor circuit ..................
103Grounding system compatibility check – IEC, not North America .....................
103EMC filter compatibility .....................................................................
103Ground-to-phase varistor compatibility .................................................
104Grounding system compatibility check – North America ................................
104EMC filter compatibility .....................................................................
104Ground-to-phase varistor compatibility .................................................
105Connecting the power cables ..................................................................
105Power cable connection diagram ..........................................................
106Preparing the cable ends – Symmetrical shielded cables ............................
8 Table of contents

107Power cable connection process ..........................................................
107DC connection ..............................................................................
107Connecting the control cables .................................................................
107Integrated controlunit .......................................................................
108External control unit (option +P906) .....................................................
108Connecting a control panel .....................................................................
110Connecting a PC ..................................................................................
110Connecting a remote panel, or chaining one panel to several drives ..................
110Installing option modules .......................................................................
111Option slot 2 (I/O extension modules) ...................................................
112Option slot1 (fieldbus adaptermodules) ................................................
112Wiring the optional modules ...............................................................
9 Installation example of drive module with IP20 shrouds (option +B051)
113Contents of this chapter ........................................................................
113Safety ...............................................................................................
113Required parts ....................................................................................
114Required tools .....................................................................................
114Overall flowchart of the installation process ...............................................
114Installing the drive module into the enclosure .............................................
115Connecting the power cables and installing the shrouds ................................
117Installing the roof and door (Rittal parts) ...................................................
118Installing the roof and door (ABB air filters and roof) ....................................
119Removing the protective covering from the drive module air outlet ..................
119Miscellaneous .....................................................................................
119Input power cable entry from top .........................................................
119Attaching the drive module to a mounting plate or wall .............................
10 Installation example with full cabling panels (option +H381)
121Contents of this chapter ........................................................................
121Safety ...............................................................................................
122Required parts ....................................................................................
122Required tools .....................................................................................
123Overall flowchart of the installation process ...............................................
123Installing the mechanical accessories into the enclosure ................................
123Connecting the power cables ..................................................................
123Power cable connection procedure .......................................................
125Installing the drive module into the enclosure .............................................
125Installation procedure .......................................................................
129
Assembly drawing of installing the drive module to the enclosure (frame
R10) ...........................................................................................
130
Assembly drawing of installing the drive module to the enclosure (frame
R11) ...........................................................................................
131Assembly drawing of installing the roof and door .................................
132Removing the protective covering from the drive module air outlet ..............
132Miscellaneous .....................................................................................
132Installations with input and motor cables of size 4 × 240 mm2per phase .......
132Installing the rubber grommet .............................................................
11 Control unit
135Contents of this chapter ........................................................................
Table of contents 9

136Layout ...............................................................................................
137Default I/O connection diagram ..............................................................
137Default I/O connection diagram ...........................................................
139Switches ........................................................................................
139Additional information on I/O connections ................................................
139PNP configuration for digital inputs (X2 & X3) ..........................................
140NPN configuration for digital inputs (X2 & X3) .........................................
140Connection for obtaining 0…10 V from analog output 2 (AO2) .....................
140Connection examples of two-wire and three-wire sensors to analog input (AI2) .
141DI5 as frequency input .......................................................................
141DI6 as PTC input ...............................................................................
141AI1 and AI2 as Pt100, Pt1000, Ni1000, KTY83 and KTY84 sensor inputs (X1) .....
142Safe torque off (X4) ..........................................................................
142Technical data .....................................................................................
12 External control unit (option +P906)
147Contents of this chapter ........................................................................
147Product overview .................................................................................
148Layout ...........................................................................................
149Cables ...........................................................................................
150Unpacking the delivery ..........................................................................
151Installing the control unit .......................................................................
151Installation procedure .......................................................................
155Connecting the control unit to the drive module ......................................
158Dimension drawing ..............................................................................
13 Installation checklist
159Contents of this chapter ........................................................................
159Checklist ............................................................................................
14 Start-up
161Contents of this chapter ........................................................................
161Reforming the capacitors .......................................................................
161Start-up procedure ...............................................................................
15 Fault tracing
163Contents of this chapter ........................................................................
163LEDs .................................................................................................
163Warning and fault messages ...................................................................
16 Maintenance
165Contents of this chapter ........................................................................
165Maintenance intervals ...........................................................................
165Description of symbols ......................................................................
167Cabinet .............................................................................................
167Cleaning the interior of the cabinet .......................................................
168Heatsink ............................................................................................
168Cleaning the interior of the heatsink .....................................................
169Fans .................................................................................................
169Replacing the circuit board compartment cooling fans ..............................
10 Table of contents

170Replacing the main cooling fans ...........................................................
171Replacing the drive module ....................................................................
173Replacing the drive module with option +H381 ............................................
175Functional safety components ................................................................
176Capacitors .........................................................................................
176Reforming the capacitors ...................................................................
176Control panel ......................................................................................
17 Technical data
177Contents of this chapter ........................................................................
177Electrical ratings ..................................................................................
177IEC ratings ......................................................................................
178UL (NEC) ratings ..............................................................................
178Definitions ......................................................................................
179Output derating ..................................................................................
179When is derating necessary? ...............................................................
180Surrounding air temperature derating ...................................................
181Altitude derating ..............................................................................
181Switching frequency derating ..............................................................
182Fuses (IEC) .........................................................................................
183Calculating the short-circuit current of the installation ..............................
184Fuses (UL) ..........................................................................................
184Circuit breakers (IEC) ............................................................................
185Dimensions, weights and free space requirements .......................................
187Losses, cooling data and noise ................................................................
187Terminal and entry data for the power cables .............................................
187
Drive modules without output cable connection terminals (+0H371) and with a
common mode filter (+E208) ...............................................................
187Drive modules with optional cabling panels (+H381) ..................................
188Typical power cable sizes .......................................................................
189Terminal data for the control cables .........................................................
189Electrical power network specification ......................................................
190Motor connection data ..........................................................................
190Brake resistor connection data ................................................................
190DC connection data ..............................................................................
190Control panel type ................................................................................
190Control unit data .................................................................................
190Efficiency ...........................................................................................
191Energy efficiency data (ecodesign) ...........................................................
191Protection classes for module .................................................................
191Ambient conditions ..............................................................................
192Colors ...............................................................................................
192Materials ............................................................................................
192Drive module ...................................................................................
192Package materials for module products .................................................
193Package materials for options, accessories and spare parts .......................
193Materials of manuals .........................................................................
193Disposal ............................................................................................
193Applicable standards ............................................................................
194Markings ............................................................................................
195EMC compliance (IEC/EN 61800-3) ...........................................................
195Definitions ......................................................................................
Table of contents 11

195Category C3 ....................................................................................
196Category C4 ....................................................................................
196Declarations of conformity .....................................................................
197UL checklist ........................................................................................
197Design lifetime expectancy .....................................................................
198Disclaimers .........................................................................................
198Generic disclaimer ............................................................................
198Cybersecurity disclaimer ....................................................................
18 Dimension drawings
199Contents of this chapter ........................................................................
200R10, standard configuration ...................................................................
201R10 with options +E208+0H354+H356+H370+0H371 .....................................
202R10 with option +B051 ...........................................................................
203R10 with options +E208+H356+P906 ........................................................
204R10 with options +E208+0H371+H356+0H354+H370+P906 ............................
205R10 with options +B051+P906 .................................................................
206R10 with options +E208+H356+H381+P906 ................................................
207R10 – Cabling panels (+H381) installed into a Rittal VX25 enclosure ...................
208R11, standard configuration ....................................................................
209R11 with options +E208+0H371+H356+0H354+H370 .....................................
210R11 with option +B051 ...........................................................................
211R11 with options +E208+H356+P906 .........................................................
212R11 with options +E208+0H371+H356+0H354+H370+P906 .............................
213R11 with options +B051+P906 .................................................................
214R11 with options +E208+H356+H381+P906 .................................................
215R11 – Cabling panels (+H381) installed into a Rittal VX25 enclosure ...................
216Air baffles for the drive module with option +B051 .......................................
217Air baffles for option +H381 in Rittal VX25 400 mm wide enclosure installation ...
217Material of the air baffles ...................................................................
218Bottom plate for option +H381 in Rittal VX25 400 mm wide enclosure installation .
19 Example circuit diagram
219Contents of this chapter ........................................................................
219Example circuit diagram ........................................................................
20 The Safe torque off function
221Contents of this chapter ........................................................................
221Description .........................................................................................
222
Compliance with the European Machinery Directive and the UK Supply of Ma-
chinery (Safety) Regulations ................................................................
223Wiring ...............................................................................................
223Connection principle .........................................................................
223Single ACS580-04 drive, internal power supply .....................................
223Single ACS580-04 drive, external power supply ....................................
224Wiring examples ...............................................................................
224Single ACS580-04 drive, internal power supply .....................................
224Single ACS580-04 drive, external power supply ....................................
225Multiple ACS580-04 drives, internal power supply .................................
226Multiple ACS580-04 drives, external power supply ................................
226Activation switch ..............................................................................
12 Table of contents

227Cable types and lengths .....................................................................
227Grounding of protective shields ...........................................................
228Operation principle ..............................................................................
229Start-up including validation test .............................................................
229Competence ....................................................................................
229Validation test reports .......................................................................
229Validation test procedure ...................................................................
231Use ...................................................................................................
233Maintenance .......................................................................................
233Competence ....................................................................................
234Fault tracing .......................................................................................
235Safety data .........................................................................................
237Terms and abbreviations ....................................................................
238TÜV certificate .................................................................................
239Declarations of conformity .................................................................
21 Resistor braking
241Contents of this chapter ........................................................................
241When is resistor braking necessary? .........................................................
241Operation principle and hardware description ............................................
241Planning the braking system ...................................................................
241Generic guidelines ............................................................................
242Resistor cables .............................................................................
242Resistor thermal switch ..................................................................
242Protecting the system against thermal overload ...................................
243EMC compliance of the complete installation .......................................
243Placing the brake resistors ..............................................................
243Protecting the system in fault situations ................................................
243Selecting the default brake system components ......................................
243Calculation example ..........................................................................
244Selecting a custom brake resistor .........................................................
245Mechanical installation of resistors ..........................................................
245Electrical installation .............................................................................
245Measuring the insulation of the brake resistor circuit ................................
245Connection diagram ..........................................................................
245Connection procedure .......................................................................
245Start-up .............................................................................................
246Parameter settings ...........................................................................
246Technical data .....................................................................................
246Ratings ..........................................................................................
247SAFUR resistors ...............................................................................
247Dimensions, weights and ordering codes ............................................
247Terminals and cable entry data ............................................................
22 CAIO-01 bipolar analog I/O adapter module
249Contents of this chapter ........................................................................
249Product overview .................................................................................
250Layout ...............................................................................................
251Mechanical installation ..........................................................................
251Necessary tools ................................................................................
251Unpacking and examining the delivery ...................................................
Table of contents 13

251Installing the module .........................................................................
251Electrical installation .............................................................................
251Necessary tools ................................................................................
251Wiring ............................................................................................
252Start-up .............................................................................................
252Setting the parameters ......................................................................
252Diagnostics ........................................................................................
252LEDs ..............................................................................................
252Technical data .....................................................................................
253Isolation areas .................................................................................
254Dimension drawings .............................................................................
23 CBAI-01 bipolar analog IO adapter module
255Contents of this chapter ........................................................................
255Product overview .................................................................................
256Layout ...............................................................................................
256Mechanical installation ..........................................................................
256Necessary tools ................................................................................
256Unpacking and examining the delivery ...................................................
256Installing the module .........................................................................
257Electrical installation .............................................................................
257Necessary tools ................................................................................
257Wiring ............................................................................................
257Start-up .............................................................................................
257Setting the parameters ......................................................................
257Parameter setting example for AI1 ....................................................
258Diagnostics ........................................................................................
258LEDs ..............................................................................................
258Technical data .....................................................................................
259Dimension drawing ..............................................................................
24 CHDI-01 115/230 V digital input extension module
261Contents of this chapter ........................................................................
261Product overview .................................................................................
262Layout and connection examples .............................................................
263Mechanical installation ..........................................................................
263Necessary tools ................................................................................
263Unpacking and examining the delivery ...................................................
263Installing the module .........................................................................
263Electrical installation .............................................................................
263Necessary tools ................................................................................
263Wiring ............................................................................................
263Start-up .............................................................................................
263Setting the parameters ......................................................................
263Parameter setting example for relay output ........................................
264Fault andwarning messages ...................................................................
264Technical data .....................................................................................
264Dimension drawing ..............................................................................
14 Table of contents

25 CMOD-01 multifunction extension module (external 24 V AC/DC and digital
I/O)
267Contents of this chapter ........................................................................
267Product overview .................................................................................
268Layout and example connections .............................................................
269Mechanical installation ..........................................................................
269Necessary tools ................................................................................
269Unpacking and examining the delivery ...................................................
269Installing the module .........................................................................
269Electrical installation .............................................................................
269Necessary tools ................................................................................
269Wiring ............................................................................................
269Start-up .............................................................................................
269Setting the parameters ......................................................................
270Diagnostics .....................................................................................
270Faults and warning messages ..........................................................
270LEDs ..........................................................................................
270Technical data .....................................................................................
271Dimension drawing ..............................................................................
26 CMOD-02 multifunction extension module (external 24 V AC/DC and isolated
PTC interface)
273Contents of this chapter ........................................................................
273Product overview .................................................................................
274Layout and example connections .............................................................
274Mechanical installation ..........................................................................
274Necessary tools ................................................................................
275Unpacking and examining the delivery ...................................................
275Installing the module .........................................................................
275Electrical installation .............................................................................
275Necessary tools ................................................................................
275Wiring ............................................................................................
275Start-up .............................................................................................
275Setting the parameters ......................................................................
275Diagnostics ........................................................................................
275Faults and warning messages ..............................................................
276LEDs ..............................................................................................
276Technical data .....................................................................................
277Dimension drawing ..............................................................................
27 Filters
279Contents of this chapter ........................................................................
279When is a du/dt filter necessary? .............................................................
279Selection table ....................................................................................
279Ordering codes ....................................................................................
279Description, installation and technical data of the FOCH filters .......................
28 Ground-to-phase varistor disconnecting instructions – IEC, not North America
281Contents of this chapter ........................................................................
281Identifying the grounding system of the electrical power network ...................
Table of contents 15

282
When to disconnect ground-to-phase varistor: TN-S, IT, corner-grounded delta and
mid-point-grounded delta systems ..........................................................
283Guidelines for installing the drive to a TT system .........................................
284Disconnecting the ground-to-phase varistor – IEC, not North America ..............
29 Connecting EMC filter and ground-to-phase varistor – North America
285Contents of this chapter ........................................................................
285Identifying the grounding system of the electrical power network ...................
286
When you can connect the EMC filter and ground-to-phase varistor: TN-S, IT,
corner-grounded delta and mid-point-grounded delta systems .......................
287Connecting EMC filter – North America ......................................................
287Connecting ground-to-phase varistor – North America ..................................
Step-by-step drawings for an installation example of a drive module with the
+B051 option in a Rittal VX25 600 mm wide enclosure
Step-by-step drawings for installing full cabling panels (option +H381) in a Rittal
VX25 400 mm wide enclosure
293Installation procedure ...........................................................................
294Installation procedure (continued) ...........................................................
Further information
16 Table of contents

Safety instructions
Contents of this chapter
This chapter contains the safety instructions which you must obey when you install,
start-up, operate and do maintenance work on the drive. If you ignore the safety
instructions, injury, death or damage can occur.
Use of warnings and notes
Warnings tell you about conditions which can cause injury or death, or damage to the
equipment. They also tell you how to prevent the danger. Notes draw attention to a
particular condition or fact, or give information on a subject.
The manual uses these warning symbols:
WARNING!
Electricity warning tells about hazards from electricity which can cause injury
or death, or damage to the equipment.
WARNING!
General warning tells about conditions other than those caused by electricity,
which can cause injury or death, or damage to the equipment.
WARNING!
Electrostatic sensitive devices warning tells you about the risk of electrostatic
discharge which can cause damage to the equipment.
1
Safety instructions 17

General safety in installation, start-up and maintenance
These instructions are for all personnel who do work on the drive.
WARNING!
Obey these instructions. If you ignore them, injury or death, or damage to the
equipment can occur.
• Keep the drive in its package until you install it. After unpacking, protect the drive
from dust, debris and moisture.
• Use the required personal protective equipment: safety shoes with metal toe cap,
safety glasses, protective gloves and long sleeves, etc. Some parts have sharp
edges.
• Lift a heavy drive with a lifting device. Use the designated lifting points. See the
dimension drawings.
• Obey the local laws and regulations applicable to lifting, such as requirements for
planning the lift, for capacity and condition of lifting equipment, and for training
of personnel. Incorrect lifting can cause danger or damage.
• Attach the drive cabinet to the floor to prevent it from toppling over. The cabinet
has a high center of gravity. When you pull out heavy components or power
modules, there is a risk of overturning. Attach the cabinet also to the wall when
necessary.
•Do not use the module extraction/installation ramp with plinth heights that exceed
the maximum allowed height.
• Attach the module extraction/installation ramp carefully.
• Make sure that the module does not topple over when you move it on the floor:
To open the support legs, press each leg a little down and turn it aside (1, 2).
Whenever possible attach the module also with chains. Do not tilt the drive module.
It is heavy and its center of gravity is high. The module overturns when tilted more
than 5 degrees. Do not leave the module unattended on a sloping floor.
18 Safety instructions
3

1
2
3
3AUA0000086323
• To prevent the drive module from falling, attach its top lifting lugs with chains to
the cabinet (1) before you push the module into the cabinet and pull it from the
cabinet. Push the module into the cabinet and pull it from the cabinet carefully
preferably with help from another person. Keep a constant pressure with one foot
on the base of the module (2) to prevent the module from falling on its back.
1
2
1
2
• Beware of hot surfaces. Some parts, such as heatsinks of power semiconductors,
and brake resistors, remain hot for a while after disconnection of the electrical
supply.
• Vacuum clean the area around the drive before the start-up to prevent the drive
cooling fan from drawing dust inside the drive.
Safety instructions 19

• Make sure that debris from drilling, cutting and grinding does not go into the
drive during installation. Electrically conductive debris inside the drive can cause
damage or malfunction.
• Make sure that there is sufficient cooling. See the technical data.
• Keep the cabinet doors closed when the drive is powered. With the doors open,
a risk of a potentially fatal electric shock, arc flash or high-energy arc blast exists.
If you cannot avoid working on a powered drive, obey the local laws and regulations
on live working (including – but not limited to – electric shock and arc protection).
• Before you adjust the drive operation limits, make sure that the motor and all
driven equipment can operate throughout the set operation limits.
• Before you activate the automatic fault reset or automatic restart functions of
the drive control program, make sure that no dangerous situations can occur.
These functions reset the drive automatically and continue operation after a fault
or supply break. If these functions are activated, the installation must be clearly
marked as defined in IEC/EN/UL 61800-5-1, subclause 6.5.3, for example, "THIS
MACHINE STARTS AUTOMATICALLY".
• The maximum number of drive power-ups is five in ten minutes. Too frequent
power-ups can damage the charging circuit of the DC capacitors.
• If you have connected safety circuits to the drive (for example, Safe torque off or
emergency stop), validate them at start-up. See separate instructions for the
safety circuits.
• Beware of hot air exiting from the air outlets.
• Do not cover the air inlet or outlet when the drive is running.
Note:
• If you select an external source for the start command and it is on, the drive will
start immediately after fault reset unless you configure the drive for pulse start.
See the firmware manual.
• If the drive is in remote control mode, you cannot stop or start the drive with the
control panel.
• Only authorized persons are allowed to repair a malfunctioning drive.
20 Safety instructions
3