ABB CDPI-01 User manual

Options for ABB drives
User’s manual
CDPI-01 communication adapter module
Power and productivity Jll ftft
for a better world'" fii\DD

List of related manuals
You can find manuals and other product documents in PDF format on the
Internet. See section Document library on the Internet on the inside of the back
cover. For manuals not available in the Document library, contact your local
ABB representative.
Drive manuals and guides Code
(EN/Multilingual)
ACS580-01 manuals 9AKK105713A8085
Option manuals and guides
CDPI-01 communication adapter
module user’s manual
3AXD50000009929
ACS-AP-x Assistant control panels
user’s manual
3AUA0000085685

Table of contents 3
Table of contents
1. CDPI-01 communication adapter module
Introduction to the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Target audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Planning the installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Necessary tools and instructions . . . . . . . . . . . . . . . . . . . . . . 8
Selecting the cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
General cabling instructions . . . . . . . . . . . . . . . . . . . . . . . . . 8
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Unpacking and checking the delivery . . . . . . . . . . . . . . . . . . 9
Removing the control panel from the drive . . . . . . . . . . . . . . 9
Connecting the panel cabling to the drive . . . . . . . . . . . . . . 10
Alternative 1: Routing the cabling inside the drive . . . . . 10
Alternative 2: Routing the cabling outside the drive . . . . 13
Bus termination and chaining examples . . . . . . . . . . . . . . . . . . 17
Example: Chaining a control panel . . . . . . . . . . . . . . . . 17
Example: Chaining a PC through a control panel . . . . . 18
Example: Chaining a PC through a commercial
converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Before you start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Setting the parameters – Example for ACS580 Standard
control program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Faults and warning messages . . . . . . . . . . . . . . . . . . . . . . . 21
LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
CDPI-01 communication adapter module . . . . . . . . . . . . . . 21
Pin allocation of connectors X101 and X102 . . . . . . . . . 22
Panel bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4 Table of contents
Further information
Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . . 23
Document library on the Internet . . . . . . . . . . . . . . . . . . . . . . . . 23

CDPI-01 communication adapter module 5
CDPI-01 communication
adapter module
Introduction to the manual
Safety instructions
WARNING! Obey the safety instructions for the drive. If
you ignore the safety instructions, injury or death can
occur.
Target audience
This manual is intended for people who plan the installation, install,
start up, use and service the CDPI-01 communication adapter
module. Before you do work on the module, read this manual and
the applicable drive manual that contains the hardware and safety
instructions for the product in question.
You are expected to know the fundamentals of electricity, wiring,
electrical components and electrical schematic symbols.
The manual is written for readers worldwide. Both SI and imperial
units are shown.

6 CDPI-01 communication adapter module
Product overview
The CDPI-01 communication adapter module can be used to
connect a remote ACS-AP-x control panel to the drive, or to chain
the control panel or a PC to several drives on a panel bus. The
panel bus can have a maximum of 32 nodes. The control panel/PC
is the master, while the drives equipped with the communication
adapter module are followers.
Layout
1
2
3
4
5
6
7
7
8

CDPI-01 communication adapter module 7
Item Description
1 LEDs mirrored from the drive control unit
2 Connector X100 to the drive control unit
3 Termination switch (S100)
4 Bias switch (S101)
5 Connector X101 for connecting a control panel or a PC
6 Connector X102 for chaining a panel bus
7 Cable hole locations. Used when the cabling connected to the
module is routed outside the drive.
8 Clip for attaching the module to the drive

8 CDPI-01 communication adapter module
Planning the installation
There are two ways to route the cabling to the communication
adapter module:
•Inside the drive and via the drive bottom plate. See page 10.
•Outside the drive. See page 13.
Necessary tools and instructions
Screwdriver and a set of suitable bits.
If you install the communication adapter module inside the drive,
you need a T20 torx screwdriver for removing the cover and a
cutter/knife for cutting a hole to the rubber grommet at the cable
lead-through.
Selecting the cables
Use straight-connected CAT5e UTP/FTP cables with RJ-45
connectors.
General cabling instructions
•Arrange the cables as far away from the motor cables as
possible.
•Avoid parallel runs with the power cables.

CDPI-01 communication adapter module 9
Installation
Unpacking and checking the delivery
1. Open the option package.
2. Make sure that the package contains:
•CDPI-01 communication adapter module
•this manual.
3. Make sure that there are no signs of damage.
Removing the control panel from the drive
The communication adapter module is installed in the same slot as
the control panel. If a control panel is attached to the drive, remove
the control panel first as follows.
Note: If the drive is in local control and you do not stop the drive
before you remove the control panel, the motor will stop and the
drive will trip to a fault.
1. If the drive is running, stop the drive.
2. Release the control panel by pressing the clip at the upper end
of the panel.
3. Pull the upper end of the control panel out of the slot in the
drive.

10 CDPI-01 communication adapter module
Connecting the panel cabling to the drive
Alternative 1: Routing the cabling inside the drive
If you have several drives on the panel bus, repeat these steps in
all drives.
1. Stop the drive and disconnect it from the power line. Wait for 5
minutes to let the intermediate circuit capacitors discharge
before you continue.
2. Remove the drive cover.
3. Use a multimeter to make sure that there are no parts under
voltage in reach.
4. Cut an adequate hole into the rubber grommet. Slide the
grommet onto the cable. Slide the cable through the hole of the
bottom plate and attach the grommet to the hole.
5. Route the cable first under the cable clamp (a) and then
anticlockwise round the panel housing (b).
6. Connect the panel cable to module connector X101.
For an illustration, see page 15.
7. If you need to chain the panel bus to another drive:
•repeat steps 4...5 for the chaining cable,
•and connect the chaining cable to module connector X102.