ABB OHDI-01 User manual

DriveIT Low Voltage AC Drives
User’s Manual
115/230 VAC Digital Input Module
OHDI-01
OHD4
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2 115/230 VAC Digital Input Module – OHDI-01
Safety
Safety
WARNING! All electrical installation and maintenance work on the
drive should be carried out by qualified electricians only.
WARNING! The drive and adjoining equipment must be properly
grounded.
WARNING! Do not attempt any work on a powered drive. After
switching off the mains, always allow the intermediate circuit
capacitors 5 minutes to discharge before working on the drive, the
motor or the motor cable. It is good practice to check (with a
voltage indicating instrument) that the drive is in fact discharged
before beginning work.
WARNING! The motor cable terminals of the drive are at a
dangerously high voltage when mains power is applied,
regardless of motor operation.
WARNING! There can be dangerous voltages inside the drive from
external control circuits even when the drive mains power is shut
off. Exercise appropriate care when working on the unit.
Neglecting these instructions can cause physical injury or death.
Use of Warnings and Notes
There are two types of safety instructions throughout this manual:
• Notes draw attention to a particular condition or fact, or give
information on a subject.
• Warnings caution you about conditions which can result in serious
injury or death and/or damage to the equipment. They also tell you
how to avoid the danger. The warning symbols are used as follows:
Dangerous voltage warning warns of high voltage which can
cause physical injury and/or damage to the equipment.
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115/230 VAC Digital Input Module – OHDI-01 3
Table of Contents
Table of Contents
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Use of Warnings and Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Preparing for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installing the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
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4 115/230 VAC Digital Input Module – OHDI-01
Installation
Installation
Preparing for Installation
The OHDI-01 Module
The 115/230 VAC Digital Input module (OHDI) is an interface for
connecting six high voltage digital inputs to an ACS550, ACH550 or
ACS800 drive. The OHDI accepts 115 or 230 VAC inputs and converts
them to 24 VDC for inputs to the drive. The input can be either of the
following:
• Up to six 115 VAC inputs
• Up to three 230 VAC inputs
Module Layout
Compatibility
The OHDI-01 is compatible with all ACS550, ACH550 and ACS800
drives.
24 VDC 115/230 VAC
OHD4
Outputs (6) Digital Inputs
High Voltage Side
Low Voltage Side
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115/230 VAC Digital Input Module – OHDI-01 5
Installation
Installing the Module
Delivery Check
The option package contains:
• OHDI-01 module
• Two mounting screws
• This manual
Mounting
WARNING! Follow the safety instructions given in this guide and in the
drive manual: ACS800 Hardware Manual, ACS550 User’s Manual or
ACH550 User’s Manual.
To mount the OHDI-01
module:
1. If not already off,
remove mains power
from the drive.
2. Remove the drive
cover. (See
instructions in the
drive User’s Manual.)
3. Position the OHDI-01
module on the front of
the drive:
• ACS800: at
Optional Module 1
or Optional
Module 2.
• ACS550/ACH550:
at SLOT 2.
4. Attach using the two mounting screws provided.
Screws
OHD6
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6 115/230 VAC Digital Input Module – OHDI-01
Installation
Wiring
Connect 115/230 VAC inputs to the OHDI high voltage side. Connect
the outputs from the OHDI low voltage side to the drive digital inputs.
For wiring, use:
• Appropriate voltage rated wiring (115 or 230 VAC) for the inputs to
the high voltage side.
• 0.5 to 1.5 mm2(20 to 16 AWG) cable with 24 V rating for connections
between the low voltage side and the drive terminals.
To determine the proper routing for wiring, refer to the following
sources:
• Either the "Terminal Designations – 115 VAC" section, or the
"Terminal Designations – 230 VAC" section below for the OHDI-01
module’s terminal designations.
• The drive’s terminal designations in the appropriate manual:
- ACS550 User’s Manual
- ACH550 User’s Manual
- ACS800 Hardware Manual
• The table below for alternatives.
• The diagram below for an overview of the connections.
• The illustrations below for a view of typical wiring connections.
Alternatives:
Situation Wiring
All digital inputs are from 115 or
230 VAC sources. Connect inputs according to the diagram below. Use as many as required (up to 3
230 VAC inputs or up to 6 115 VAC inputs).
Digital inputs are from a mixture of
low voltage (24 VDC) sources and
high voltage (115 or 230 VAC)
sources.
Route high voltage digital inputs through OHDI
module.
Route low voltage digital inputs directly to X1
(on the ACS550/ACH550) or to X22 (on the
ACS800).
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115/230 VAC Digital Input Module – OHDI-01 7
Installation
Connections overview:
The following illustration shows a sample of typical wiring.
OHDI-01
Module
14 (115
8 (HDI1)
9 (HDI2)
10 (HDI3)
11 (HDI4)
12 (HDI5)
13 (HDI6)
115 VAC
Source
7 (LDI6)
1 (24V)
2 (LDI1)
3 (LDI2)
4 (LDI3)
5 (LDI4)
6 (LDI5)
ACH550
X1
11 (GND)
10 (+24V)
18 (DI6)
12 (DCOM)
13 (DI1)
14 (DI2)
15 (DI3)
16 (DI4)
17 (DI5)
Normal (Sourcing)
Configuration ACS800
X22
6 (DI6)
1 (DI1)
2 (DI2)
3 (DI3)
4 (DI4)
5 (DI5)
7 (24V)
ACS550/
VAC COM)
230 VAC Source
230 VAC Source
230 VAC Source
230 VAC 115
VAC
Insert screwdriver in slot
above wire clip to open clip.
Drive
VAC
Digital
Inputs
Digital
Inputs
24 V wires
between
OHDI and
drive
OHD2
OHD3
115/230
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8 115/230 VAC Digital Input Module – OHDI-01
Installation
Terminal Designations – 115 VAC
Use the following table for reference when wiring terminals.
Identification Typical Connection
Low Voltage Side Digital Input Terminal
ACS550 / ACH550 ACS800
1 24 V 10 (+24V) 7 (24V)
2LDI1 13 (DI1) 1 (DI1)
3LDI2 14 (DI2) 2 (DI2)
4LDI3 15 (DI3) 3 (DI3)
5LDI4 16 (DI4) 4 (DI4)
6LDI5 17 (DI5) 5 (DI5)
7LDI6 18 (DI6) 6 (DI6)
High Voltage Side External Digital Input Source (115 VAC)
8HDI1
9HDI2
10 HDI3
11 HDI4
12 HDI5
13 HDI6
14 115 VAC Common 115 VAC
Source
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115/230 VAC Digital Input Module – OHDI-01 9
Installation
Terminal Designations – 230 VAC
Use the following table for reference when wiring terminals.
Replace Drive Cover
1. Refer to the drive’s User’s manual and replace the drive’s cover.
Apply Power
1. Turn on the mains power to the drive.
2. Refer to the Start-Up section in the drive’s User’s Manual for
configuration of digital inputs.
Identification Typical Connection
Low Voltage Side Digital Input Terminal
ACS550 / ACH550 ACS800
1 24 V 10 (+24V) 7 (24V)
2LDI113(DI1) 1 (DI1)
3 N/A 14 (DI2) 2 (DI2)
4LDI315(DI3) 3 (DI3)
5 N/A 16 (DI4) 4 (DI4)
6LDI517(DI5) 5 (DI5)
7 N/A 18 (DI6) 6 (DI6)
High Voltage Side External Digital Input Source (230 VAC)
8HDI1
9HDI2
10 HDI3
11 HDI4
12 HDI5
13 HDI6
14
230 VAC Source
230 VAC Source
230 VAC Source
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10 115/230 VAC Digital Input Module – OHDI-01
Technical Data
Technical Data
Dimensions
Module dimensions
are:
Enclosure
Degree of Protection
The module is mounted inside the drive enclosure. Refer to the drive’s
rating.
Ambient Conditions
The module is mounted inside the drive enclosure. Refer to the drive’s
requirements.
Connectors
Connectors on the module:
• Low voltage side: 6-pin, spring cage, non-detachable terminal block
that accepts wire connectors up to 1.5 mm2 (16 AWG).
• High voltage side: 6-pin, spring cage, non-detachable terminal block
that accepts wire connectors up to 2.5 mm2 (14 AWG).
Ref. mm in
H35 1.4
L95 3.7
W62 2.4
H
W
L
OHD5
OHD7
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115/230 VAC Digital Input Module – OHDI-01 11
Technical Data
Specifications
Module Specifications
• Module is UL/CUL-approved.
• Module complies with EMC standards EN 50081-2 and EN 50082-2.
• Input voltage: 115 to 230 VAC +10%
• Max. current leakage in digital off state: 2 mA.
• Isolation between low and high voltage side terminals, test voltage:
2.5 kV rms, 1 minute.
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