ABB FPTC-02 User manual

—
ABB INDUSTRIAL DRIVES
FPTC-02 ATEX-certified thermistor
protection module, Ex II (2) GD (option
+L537+Q971) for ACS880 drives
User's manual

FPTC-02 ATEX-certified thermistor
protection module, Ex II (2) GD (option
+L537+Q971) for ACS880 drives
User's manual
Table of contents
1. Safety instructions
5. Mechanical installation
6. Electrical installation
8. Start-up and acceptance test
3AXD50000027782 Rev E
EN
EFFECTIVE: 2020-02-28
© 2020 ABB Oy. All Rights Reserved.

Table of contents
1 Safety instructions
9Contents of this chapter ............................................................
9Use of warnings and notes .......................................................
10ATEX-certified motor thermal protection functions ...................
12Electrical safety precautions .....................................................
2 Introduction to the manual
15Contents of this chapter ............................................................
15Applicability ...............................................................................
15Compatibility .............................................................................
16Target audience ........................................................................
16Exclusion of liability ...................................................................
16Related manuals .......................................................................
18Terms and abbreviations ...........................................................
3 Hardware description
21Contents of this chapter ............................................................
21Product overview ......................................................................
21General ...............................................................................
22Operation basics .................................................................
22XFLT input (Fault) ........................................................
22XWRN input (Warning) .................................................
23Layout .................................................................................
24Markings ...................................................................................
24Module ................................................................................
24Type designation label .................................................
25ATEX markings ............................................................
25Drive ...................................................................................
25Option +Q971 ...............................................................
26SMT function ................................................................
4 Option description and instructions
29Contents of this chapter ............................................................
Table of contents 5

29Overview ...................................................................................
30Drives and modules ............................................................
30Cabinet-built drives .............................................................
31The ATEX-certified Safe disconnection function .......................
31Commissioning the drive for a motor in a hazardous area .......
31Resetting the safety function ....................................................
32Indications of the safety function ..............................................
33Fault reaction function ...............................................................
33FPTC-02 module ................................................................
33STO function in the drive/inverter modules ........................
33FSO module .......................................................................
5 Mechanical installation
35Contents of this chapter ............................................................
35Necessary tools and instructions ..............................................
35Unpacking and examining the delivery .....................................
36Installing the module .................................................................
6 Electrical installation
39Contents of this chapter ............................................................
39Warnings ...................................................................................
40Necessary tools and instructions ..............................................
40General wiring instructions .......................................................
41Terminal designations ...............................................................
41Wiring ........................................................................................
43Wiring example 1 ................................................................
44Wiring example 2 ................................................................
45Wiring example 3 ................................................................
46Wiring example 4 ................................................................
47Wiring example 5 ................................................................
7 Parameter settings
49Contents of this chapter ............................................................
49Drive / inverter ...........................................................................
52Switching frequency limitation ............................................
53Other recommended settings .............................................
6 Table of contents
27

53FSO module ..............................................................................
55General parameters ............................................................
56Parameters for the STO function ........................................
59Parameters for the SSE function ........................................
60FSE module and safety pulse encoder parameters ...........
62Notes ..................................................................................
62Mechanical brake control ..........................................................
8 Start-up and acceptance test
65Contents of this chapter ............................................................
65Validation of the safety functions ..............................................
65Competence .......................................................................
66Validation procedure ...........................................................
66Acceptance test reports ......................................................
67Acceptance test ........................................................................
9 Fault tracing
71Contents of this chapter ............................................................
71Reporting problems and failures related to safety functions .....
71FPTC-02 module replacement ..................................................
72Fault and warning messages ....................................................
74LEDs .........................................................................................
10 Maintenance
75Contents of this chapter ............................................................
75Safety circuit maintenance ........................................................
76Proof test interval ......................................................................
77Competence ..............................................................................
77Residual risk .............................................................................
77Intentional misuse .....................................................................
77Decommissioning ......................................................................
11 Technical data
79Contents of this chapter ............................................................
80Dimension drawing ...................................................................
80Isolation areas ...........................................................................
Table of contents 7

81Connections ..............................................................................
81Motor thermistor connection ...............................................
82STO output connection .......................................................
82Ambient conditions ....................................................................
82Safety data ................................................................................
84Safety block diagrams ...............................................................
84Two-channel configurations ................................................
85One-channel configurations ...............................................
86Response times ........................................................................
86Relevant failure modes .............................................................
87Related standards and directives .............................................
88Compliance with the European Machinery Directive ................
88Compliance with the European ATEX Directive ........................
91ATEX certificate ........................................................................
94TÜV Nord certificate ..................................................................
Further information
8 Table of contents
27

1
Safety instructions
Contents of this chapter
This chapter contains the safety instructions which you must obey
when you install, operate and do maintenance on the safety functions
of a drive.
Use of warnings and notes
Warnings tell you about conditions which can cause injury or death,
or damage to the equipment. They also tell you how to prevent the
danger. Notes draw attention to a particular condition or fact, or give
information on a subject.
The manual uses these warning symbols:
WARNING!
Electricity warning tells about hazards from electricity which
can cause injury or death, or damage to the equipment.
Safety instructions 9

WARNING!
General warning tells about conditions, other than those
caused by electricity, which can cause injury or death, or
damage to the equipment.
WARNING!
Electrostatic sensitive devices warning tells you about the risk
of electrostatic discharge which can cause damage to the
equipment.
ATEX-certified motor thermal protection functions
Only qualified specialists are permitted to install, control and maintain
the ATEX-certified motor thermal protection functions (see
EN/IEC 60079-14). Obey all safety regulations required with
application of Ex motors in Zone 1/21 (equipment category 2) or Zone
2/22 (equipment category 2 or 3).
WARNING!
Obey the safety instructions of the drive. If you ignore
them, injury or death, or damage to the equipment can
occur.
This manual does not contain the complete safety instructions of the
drive. It only includes the instructions related to the scope of this
manual. The general instructions are given in this section and the
option-specific instructions in the applicable chapter.
In addition to this manual:
• For ACS880 single drives, see the drive hardware manual
•For ACS880 air-cooled multidrives, multidrive modules and single
drive modules, see ACS880 multidrive cabinets and modules
safety instructions (3AUA0000102301 [English])
10 Safety instructions
28