ABB FSE-31 User manual

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OPTIONS FOR ABB DRIVES
FSE-31 pulse encoder interface module
User’s manual

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List of related manuals
You can find manuals and other product documents in PDF format on the Internet. See
section Document library on the Internet on the inside of the back cover. For manuals
not available in the Document library, contact your local ABB representative.
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ABB Safety information and solutions www.abb.com/safety

6. Commissioning
User’s manual
FSE-31 pulse encoder interface module
1. Safety instructions
Table of contents
4. Mechanical installation
5. Electrical installation
3AXD50000016597 Rev C
EN
EFFECTIVE: 2020-06-05

Table of contents 5
Table of contents
1. Safety instructions
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Use of warnings and notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Electrical safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2. Introduction to the manual
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Applicability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Target audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
General safety system considerations . . . . . . . . . . . . . . . . . . . . 12
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Exclusion of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3. Hardware description
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Type designation label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4. Mechanical installation
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Necessary tools and instructions . . . . . . . . . . . . . . . . . . . . . . . . 19
Unpacking and examining the delivery . . . . . . . . . . . . . . . . . . . 19
Installing the module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5. Electrical installation
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Necessary tools and instructions . . . . . . . . . . . . . . . . . . . . . . . . 23
Terminal designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Pin allocation of the encoder interface connector 1 (X31) . . 24

6 Table of contents
Pin allocation of the power supply connector (X81) . . . . . . . 24
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
General guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Installation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6. Commissioning
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Before you start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Required tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Setting the parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Validation of the safety system . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Commissioning test for FSE-31 . . . . . . . . . . . . . . . . . . . . . . . . . 28
7. Diagnostics
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Faults and warning messages . . . . . . . . . . . . . . . . . . . . . . . . . . 29
LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Safety encoder fault reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
FSE-31 module replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
8. Technical data
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Dimension drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
General data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Isolation areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Encoder interface connector 1 (X31) . . . . . . . . . . . . . . . . . . . . . 33
Power supply (X81) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Supported safety encoders . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Supported encoder cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Safety performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Safety data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Related standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Further information

Safety instructions 7
1
Safety instructions
Contents of this chapter
The chapter contains the warning symbols used in this manual and
the safety instructions which you must obey when you install or
connect an option module to a drive. If you ignore the safety
instructions, injury, death or damage can occur. Read this chapter
before you start the installation.
Use of warnings and notes
Warnings tell you about conditions which can cause injury or
death, or damage to the equipment. They also tell you how to
prevent the danger. Notes draw attention to a particular condition
or fact, or give information on a subject.
The manual uses these warning symbols:
Electricity warning tells you about hazards from
electricity which can cause injury or death, or damage to
the equipment.

8 Safety instructions
General warning tells you about conditions, other than
those caused by electricity, which can cause injury or
death, or damage to the equipment.
Electrical safety precautions
These instructions are for all who install or connect an option
module to a drive and need to open its front cover or door to do the
work.
WARNING! Obey these instructions. If you ignore them,
injury or death, or damage to the equipment can occur. If
you are not a qualified electrical professional, do not do
installation or maintenance work.
1. Clearly identify the work location and equipment.
2. Disconnect all possible voltage sources. Make sure that re-
connection is not possible. Lock out and tag out.
•Open the main disconnecting device of the drive.
•If you have a permanent magnet motor connected to the
drive, disconnect the motor from the drive with a safety
switch or by other means.
•Disconnect all dangerous external voltages from the
control circuits.
•After you disconnect power from the drive, always wait 5
minutes to let the intermediate circuit capacitors discharge
before you continue.
3. Protect any other energized parts in the work location against
contact.
4. Take special precautions when close to bare conductors.

Safety instructions 9
5. Measure that the installation is de-energized.
•Use a multimeter with an impedance greater than 1 Mohm.
•Make sure that the voltage between the drive input power
terminals (L1, L2, L3) and the grounding (PE) busbar is
close to 0 V.
•Make sure that the voltage between the drive output
terminals (T1/U, T2/V, T3/W) and the grounding (PE)
busbar is close to 0 V.
6. Install temporary grounding as required by the local
regulations.
7. Ask the person in control of the electrical installation work for a
permit to work.

10 Safety instructions