ABB ControlMaster CM10 User manual

User Guide – Basic Functionality IM/CM/B–EN Rev. H
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4and 1/2DIN
The Company
We are an established world force in the design and manufacture of instrumentation for industrial process control,
flow measurement, gas and liquid analysis and environmental applications.
As a part of ABB, a world leader in process automation technology, we offer customers application expertise, service
and support worldwide.
We are committed to teamwork, high quality manufacturing, advanced technology and unrivalled service and
support.
The quality, accuracy and performance of the Company’s products result from over 100 years experience, combined
with a continuous program of innovative design and development to incorporate the latest technology.

Refer to Section 7.2, page 38 Refer to Section 7.3, page 41 Refer to Section 7.4, page 49
See
Back
Cover
Refer to Section 6, page 28 Refer to Section 7.1, page 35
Loop 1 Setpoints
Local Setpoint 1 (4)
RSP Ratio
RSP Bias
Ramp Mode
Ramp Rate
Loop 1 Control
On/Off Hysteresis
Mode
Autotune
PID
Loop 1 Time Prop
Cycle Time 1
Cycle Time 2
Alarm 1 (8)
Trip
Language
Operator Templates
Page 1 (4) Template
Operator Functions
Autoscroll
Soft Key Function
Auto Manual Enable
Local Remote Enable
Alarm Ack. Enable
SP Adjust Enable
Settings
Brightness
Contrast**
Analog Inputs
Anlg Input 1 (4)
Analog Outputs
Analog Output 1 (2)
Digital I/O
Digital IO 1 (6)
Relays
Relay 1 (4)
Loop 1 Setpoints
Low Limit
High Limit
No. of Local SP’s
Local Setpoint 1
Track Mode
RSP Ratio
RSP Bias
RSP Fault Action
Default Setpoint
Ramp Mode
Ramp Rate
Select Sources
Loop 1 Control
Control Type
Control Action
On/Off Hysteresis
Autotune
PID
Loop 1 Output
Limits
Failure Actions
A/M Select Sources
Slew Rate
Loop 1 Split O/P
Min Input 1
Min OP 1
Max Input 1
Max OP 1
Min Input 2
Min OP 2
Max Input 2
Max OP 2
Loop 1 Time Prop
Cycle Time 1
Cycle Time 2
Basic Device Setup Display Input/Output Control
Menu Menu Menu Menu Menu
Exit Select Exit Select Exit Select Exit Select Exit Select
Initial Setup
App. Template
Loop 1 Output Type
Loop 1 Split O/P
Instrument Tag
Mains Freq.
Config Action
Reset to Defaults
Security Setup
Basic Password
Advanced Password
Reset Passwords
*When in Advanced Level (configuration) mode, press and hold the key to return to the standard Operator page – see Fig. 3.1, page 6
**Enabled for CM30 and CM50 only
Basic Level *Advanced Level …

ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4and 1/2DIN Contents
IM/CM/B–EN Rev. H 1
Contents
1 Safety .......................................................................... 3
1.1 Electrical Safety ..................................................... 3
1.2 Symbols ................................................................ 3
1.3 Health & Safety ..................................................... 4
2 Introduction ................................................................ 5
2.1 EC Directive 89/336/EEC ...................................... 5
2.2 End of Life Disposal ............................................... 5
3 Displays, Overview ..................................................... 6
3.1 CM10 Operator Page, Icons & Keys ...................... 6
3.2 CM30 and CM50 Operator Page, Icons & Keys .... 7
4 Installation ................................................................... 9
4.1 Siting and Environmental Requirements ................. 9
4.2 Dimensions .......................................................... 10
4.3 Mounting ............................................................. 12
4.4 Jumper Links for Relay Outputs ........................... 13
4.4.1 Removing the Controller from its Case ....... 13
4.4.2 Resetting Jumper Links ............................. 14
4.5 Electrical Connections ......................................... 15
4.5.1 ControlMaster CM10
Electrical Connections ................................... 16
4.5.2 ControlMaster CM30
Electrical Connections ................................... 17
4.5.3 ControlMaster CM50
Electrical Connections ................................... 18
4.5.4 Analog Inputs ............................................ 19
4.5.5 Frequency / Pulse Input ............................. 21
4.5.6 Digital Input / Output .................................. 21

ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4and 1/2DIN Contents
2IM/CM/B–EN Rev. H
5 Operator Level Menus .............................................. 23
5.1 Diagnostic Status Bar .......................................... 25
5.2 Diagnostic View ................................................... 26
5.3 Security Options .................................................. 26
5.4 Access Level ....................................................... 27
6 Basic Level ................................................................ 28
7 Advanced Level ........................................................ 35
7.1 Device Setup ....................................................... 35
7.2 Display ................................................................ 38
7.3 Input/Output ........................................................ 41
7.4 Control ................................................................ 49
7.5 Process Alarm ..................................................... 61
7.6 Communication ................................................... 63
7.7 Diagnostics .......................................................... 64
7.7.1 Diagnostic Messages ................................. 66
7.8 Device Info .......................................................... 70
8 Templates and Functionality .................................... 71
8.1 Single Loop / Single Loop
with Remote Setpoint .......................................... 71
9 PC Configuration ...................................................... 72
10 Specification ............................................................ 73
Appendix A – Digital and Analog Sources ...................80
A.1 Digital Sources .....................................................80
A.2 Analog Sources ...................................................80
Appendix B – Configuration Error Codes ....................81
Appendix C – Analog Input (Engineering) Units .......... 84
Appendix D – Output Type Assignments ....................86

ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4and 1/2DIN 1 Safety
IM/CM/B–EN Rev. H 3
1Safety
Information in this manual is intended only to assist our
customers in the efficient operation of our equipment. Use of
this manual for any other purpose is specifically prohibited
and its contents are not to be reproduced in full or part
without prior approval of the Technical Publications
Department.
1.1 Electrical Safety
This equipment complies with the requirements of CEI/IEC
61010-1:2001-2 'Safety Requirements for Electrical
Equipment for Measurement, Control and Laboratory Use'
and complies with US NEC 500, NIST and OSHA.
If the equipment is used in a manner NOT specified by the
Company, the protection provided by the equipment may be
impaired.
1.2 Symbols
One or more of the following symbols may appear on the
equipment labelling:
Warning – Refer to the manual for instructions
Caution – Risk of electric shock
Functional earth (ground) terminal
Protective earth (ground) terminal
Direct current supply only
Alternating current supply only
Both direct and alternating current supply
The equipment is protected through double insulation

ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4and 1/2DIN 1 Safety
4IM/CM/B–EN Rev. H
1.3 Health & Safety
Health and Safety
To ensure that our products are safe and without risk to health, the following points must be noted:
The relevant sections of these instructions must be read carefully before proceeding.
Warning labels on containers and packages must be observed.
Installation, operation, maintenance and servicing must be carried out only by suitably trained personnel and in
accordance with the information given.
Normal safety precautions must be taken to avoid the possibility of an accident occurring when operating in
conditions of high pressure and / or temperature.
Safety advice concerning the use of the equipment described in this manual or any relevant hazard data sheets (where
applicable) may be obtained from the Company, together with servicing and spares information.

ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4and 1/2DIN 2 Introduction
IM/CM/B–EN Rev. H 5
2Introduction
This manual provides details for the ControlMaster CM10 (1/8DIN), CM30 (1/4DIN) and CM50 (1/2DIN) controllers with Basic
functionality.
2.1 EC Directive 89/336/EEC
In order to meet the requirements of the EC Directive 89/336/EEC for EMC regulations, this product must not be used in a
non-industrial environment.
2.2 End of Life Disposal
Controllers with Basic functionality do not contain any substance that causes undue harm to the environment and must be
disposed of in accordance with the Directive on Waste Electrical and Electronic Equipment (WEEE). They must not be disposed
of in Municipal Waste Collection.
Note.
Read all relevant sections of this guide before configuring the system or modifying system parameters.
Install and use associated equipment in accordance with the relevant national and local standards.
System configuration must be carried out only by users or personnel with approved access rights (user privileges).

ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4and 1/2DIN 3 Displays, Overview
6IM/CM/B–EN Rev. H
3 Displays, Overview
3.1 CM10 Operator Page, Icons & Keys
Fig. 3.1 ControlMaster CM10 Display and Icons
PV Value
Setpoint Value
Icons
Access Level
Manual control
Mode
Local Setpoint
Remote Setpoint
Output Value
Auto Control
Mode
Operator Level
Icons
See Table 3.1
for key functions
Process Alarm
Autotune Mode
ANavigation (left) / Operator Level access key –
see page 23.
BUp / Down keys – highlight menu items and
increase / decrease displayed values.
CNavigation key (right) / programmable Soft Key –
see page 39.
Table 3.1 CM10 Front Panel Key Functions
Note. When a Soft Key option is assigned to key C, the
Advanced Level (see page 35) must be accessed using
the Operator Level access key A.

ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4and 1/2DIN 3 Displays, Overview
IM/CM/B–EN Rev. H 7
3.2 CM30 and CM50 Operator Page, Icons & Keys
The ControlMaster CM30 and CM50 displays and icons are shown in Fig. 3.2.
Fig. 3.2 ControlMaster CM30 and CM50 Displays and Icons
PV Value
Bargraph
Setpoint
Value
Icons
Access
Level
Manual
Mode
Local Setpoint
Remote
Setpoint
Output
Value
Auto
Mode
Operator
Level
Menu
Icons
Adjust
– Indicates which value is adjusted
by the / keys
Process
Alarm
Autotune

ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4and 1/2DIN 3 Displays, Overview
8IM/CM/B–EN Rev. H
The ControlMaster CM30 and CM50 front panel keys are shown in Fig. 3.3.
Fig. 3.3 ControlMaster CM30 and CM50 Front Panel Keys
B D E
A
C
ANavigation (left) / Operator Level access key –
see page 23.
BLocal / Remote setpoint mode selection key.
CUp / Down keys – navigate up / down menus and
increase / decrease displayed values.
DAuto / Manual control mode selection key.
ENavigation key (right) / programmable Soft Key –
see page 39.
Table 3.2 CM30 / CM50 Front Panel Key Functions
Note. When a Soft Key option is assigned to key E, the
Advanced Level (see page 35) must be accessed using
the Operator Level access key A.