ABB RELION 650 SERIES Quick start guide

Relion® 650 series
Bay control
REC650
Commissioning Manual

Document ID: 1MRK 511 209-UEN
Issued: September 2009
Revision: -
Product version: 1.0
© Copyright 2009 ABB. All rights reserved

Copyright
This document and parts thereof must not be reproduced or copied without written
permission from ABB, and the contents thereof must not be imparted to a third
party, nor used for any unauthorized purpose.
The software or hardware described in this document is furnished under a license
and may be used or disclosed only in accordance with the terms of such license.
Trademarks
ABB and Relion are registered trademarks of ABB Group. All other brand or
product names mentioned in this document may be trademarks or registered
trademarks of their respective holders.
Warranty
Please inquire about the terms of warranty from your nearest ABB representative.
ABB AB
Substation Automation Products
SE-721 59 Västerås
Sweden
Telephone: [phone]
Facsimile: [phone]
http://www.abb.com/substationautomation

Conformity
This product complies with the directive of the Council of the European
Communities on the approximation of the laws of the Member States relating to
electromagnetic compatibility (EMC Directive 2004/108/EC) and concerning
electrical equipment for use within specified voltage limits (Low-voltage directive
2006/95/EC).
This conformity is proved by tests conducted by ABB AB in accordance with the
generic standard EN 50263 for the EMC directive, and with the standards EN
60255-5 and/or EN 50178 for the low voltage directive.
This product is designed and produced for industrial use.

Disclaimer
The data, examples and diagrams in this manual are included solely for the concept
or product description and are not to be deemed as a statement of guaranteed
properties. All persons responsible for applying the equipment addressed in this
manual must satisfy themselves that each intended application is suitable and
acceptable, including that any applicable safety or other operational requirements
are complied with. In particular, any risks in applications where a system failure and/
or product failure would create a risk for harm to property or persons (including but
not limited to personal injuries or death) shall be the sole responsibility of the
person or entity applying the equipment, and those so responsible are hereby
requested to ensure that all measures are taken to exclude or mitigate such risks.
This document has been carefully checked by ABB but deviations cannot be
completely ruled out. In case any errors are detected, the reader is kindly requested
to notify the manufacturer. Other than under explicit contractual commitments, in
no event shall ABB be responsible or liable for any loss or damage resulting from
the use of this manual or the application of the equipment.

Safety information
Dangerous voltages can occur on the connectors, even though the
auxiliary voltage has been disconnected.
Non-observance can result in death, personal injury or substantial
property damage.
Only a competent electrician is allowed to carry out the electrical
installation.
National and local electrical safety regulations must always be
followed.
The frame of the IED has to be carefully earthed.
The IED contains components which are sensitive to electrostatic
discharge. Unnecessary touching of electronic components must
therefore be avoided.
Whenever changes are made in the IED, measures should be taken
to avoid inadvertent tripping.

Table of contents
Section 1 Introduction.......................................................................7
This manual........................................................................................7
Intended audience..............................................................................7
Product documentation.......................................................................8
Product documentation set............................................................8
Document revision history.............................................................9
Related documents........................................................................9
Symbols and conventions.................................................................10
Safety indication symbols............................................................10
Manual conventions.....................................................................11
Functions included in 650 series IEDs........................................11
Section 2 Starting up......................................................................17
Factory and site acceptance testing.................................................17
Commissioning checklist..................................................................17
Checking the power supply..............................................................18
Energizing the IED............................................................................18
Check the IED operation.............................................................18
IED start-up sequence.................................................................18
Setting up communication between PCM600 and the IED...............19
Writing an application configuration to the IED.................................23
Checking CT circuits.........................................................................24
Checking VT circuits.........................................................................24
Checking the RTXP test switch .......................................................25
Checking transducer circuits............................................................25
Checking binary input and output circuits.........................................26
Binary input circuits.....................................................................26
Binary output circuits...................................................................26
Checking optical connections...........................................................26
Section 3 Establishing connection and verifying the IEC 61850
station communication....................................................27
Setting the station communication....................................................27
Verifying the communication............................................................27
Section 4 Testing IED operation.....................................................29
Preparing the IED to verify settings..................................................29
Activating test mode.........................................................................30
Preparing the connection to the test equipment...............................31
Connecting test equipment to the IED..............................................32
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Releasing the function to be tested..................................................32
Verifying analog primary and secondary measurement...................33
Testing protection functionality.........................................................34
Section 5 Testing functionality........................................................35
Testing disturbance report................................................................35
Introduction..................................................................................35
Disturbance report settings..........................................................35
Disturbance recorder (DR)..........................................................35
Event recorder (ER) and Event list (EL)......................................36
Identifying the function to test in the technical reference
manual .............................................................................................37
Testing current protection functions.................................................37
Instantaneous phase overcurrent protection PHPIOC................37
Measuring the operate limit of set values...............................37
Completing the test................................................................38
Four step phase overcurrent protection OC4PTOC....................38
Verifying the settings..............................................................38
Completing the test................................................................39
Instantaneous residual overcurrent protection EFPIOC..............39
Measuring the operate limit of set values...............................40
Completing the test................................................................40
Four step residual overcurrent protection EF4PTOC..................40
Four step directional residual overcurrent protection ............40
Four step non-directional residual overcurrent
protection................................................................................41
Completing the test................................................................41
Sensitive directional residual overcurrent and power
protection SDEPSDE...................................................................41
Measuring the operate and time limit for set values...............42
Completing the test................................................................47
Thermal overload protection, one time constant LPTTR............47
Completing the test................................................................47
Breaker failure protection CCRBRF............................................47
Checking the phase current operate value, IP> .....................48
Checking the residual (EF) current operate value IN>
set below IP> ..........................................................................48
Checking the re-trip and back-up times..................................48
Verifying the re-trip mode.......................................................49
Verifying the back-up trip mode..............................................49
Verifying the case RetripMode = No CB Pos Check ..............51
Verifying the function mode Current&Contact ........................51
Completing the test................................................................52
Stub protection STBPTOC..........................................................52
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Measuring the operate limit of set values...............................52
Completing the test................................................................53
Pole discordance protection CCRPLD........................................53
Verifying the settings..............................................................53
Completing the test................................................................54
Broken conductor check BRCPTOC...........................................54
Measuring the operate and time limit of set values................54
Completing the test................................................................55
Directional under-power protection GUPPDUP...........................55
Verifying the settings..............................................................55
Completing the test................................................................57
Directional over-power protection GOPPDOP.............................57
Verifying the settings..............................................................58
Completing the test................................................................58
Testing voltage protection functions.................................................59
Two step undervoltage protection UV2PTUV..............................59
Verifying the setting................................................................59
Completing the test................................................................59
Two step overvoltage protection OV2PTOV................................60
Verifying the settings..............................................................60
Completing the test................................................................60
Two step residual overvoltage protection ROV2PTOV...............60
Verifying the settings..............................................................60
Completing the test................................................................61
Loss of voltage check LOVPTUV................................................61
Measuring the operate limit of set values...............................61
Completing the test................................................................62
Testing frequency protection functions.............................................62
Under frequency protection SAPTUF .........................................62
Verifying the settings..............................................................62
Completing the test................................................................63
Over frequency protection SAPTOF............................................63
Verifying the settings..............................................................63
Completing the test................................................................64
Testing secondary system supervision functions.............................65
Current circuit supervision CCSRDIF..........................................65
Verifying the settings..............................................................65
Completing the test................................................................65
Fuse failure supervision SDDRFUF............................................65
Checking that the binary inputs and outputs operate as
expected ................................................................................66
Measuring the operate value for the negative sequence
function ..................................................................................66
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Measuring the operate value for the zero sequence
function ..................................................................................67
Checking the operation of the du/dt and di/dt based
function ..................................................................................68
Completing the test................................................................68
Testing control functions...................................................................69
Synchronizing and energizing check SESRSYN.........................69
Testing the synchronizing function.........................................70
Testing the synchrocheck.......................................................71
Testing the energizing check..................................................73
Testing the voltage selection..................................................75
Completing the test................................................................75
Autorecloser SMBRREC.............................................................75
Preparation of the verification ................................................77
Switching the auto-reclosing function On and Off..................78
Verifying the auto-reclosing function .....................................78
Checking the reclosing conditions .........................................79
Completing the test................................................................80
Apparatus control APC................................................................80
Interlocking..................................................................................81
Testing logic functions......................................................................81
Tripping logic SMPPTRC.............................................................81
Three phase operating mode.................................................81
Circuit breaker lockout............................................................82
Completing the test................................................................82
Testing monitoring functions.............................................................83
Event counter CNTGGIO.............................................................83
Testing metering functions...............................................................83
Pulse counter PCGGIO...............................................................83
Exit test mode...................................................................................83
Section 6 Troubleshooting .............................................................85
Fault tracing......................................................................................85
Identifying hardware errors..........................................................85
Identifying runtime errors.............................................................85
Identifying communication errors.................................................85
Checking the communication link operation...........................86
Checking the time synchronization.........................................86
Running the display test..............................................................86
Indication messages.........................................................................87
Internal faults...............................................................................87
Warnings.....................................................................................88
Additional indications...................................................................88
Correction procedures......................................................................88
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Resetting the configuration..........................................................88
Changing and setting the password............................................89
Identifying IED application problems...........................................89
Inspecting the wiring...............................................................89
Section 7 Glossary.........................................................................93
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6

Section 1 Introduction
1.1 This manual
The commissioning manual contains instructions on how to commission the IED.
The manual can also be used by system engineers and maintenance personnel for
assistance during the testing phase. The manual provides procedures for checking
of external circuitry and energizing the IED, parameter setting and configuration as
well as verifying settings by secondary injection. The manual describes the process
of testing an IED in a substation which is not in service. The chapters are organized
in chronological order in which the IED should be commissioned.
1.2 Intended audience
This manual addresses the personnel responsible for commissioning, maintenance
and taking the IED in and out of normal service.
The commissioning personnel must have a basic knowledge of handling electronic
equipment. The commissioning and maintenance personnel must be well
experienced in using protection equipment, test equipment, protection functions
and the configured functional logics in the IED.
1MRK 511 209-UEN - Section 1
Introduction
REC650 7
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1.3 Product documentation
1.3.1 Product documentation set
Planning & purchase
Engineering
Installing
Commissioning
Operation
Maintenance
Decommissioning deinstalling & disposal
Application manual
Operation manual
Installation manual
Service manual
Engineering manual
Commissioning manual
Communication protocol
manual
Technical manual
Planning & purchase
Engineering
Installing
Commissioning
Operation
Maintenance
Decommissioning deinstalling & disposal
Planning & purchase
Engineering
Installing
Commissioning
Operation
Maintenance
Decommissioning deinstalling & disposal
Application manualApplication manual
Operation manualOperation manual
Installation manualInstallation manual
Service manualService manual
Engineering manualEngineering manual
Commissioning manualCommissioning manual
Communication protocol
manual
Communication protocol
manual
Technical manualTechnical manual
en07000220.vsd
IEC07000220 V1 EN
Figure 1: The intended use of manuals in different lifecycles
The engineering manual contains instructions on how to engineer the IEDs using
the different tools in PCM600. The manual provides instructions on how to set up a
PCM600 project and insert IEDs to the project structure. The manual also
recommends a sequence for engineering of protection and control functions, LHMI
functions as well as communication engineering for IEC 61850 and DNP3.
The installation manual contains instructions on how to install the IED. The
manual provides procedures for mechanical and electrical installation. The chapters
are organized in chronological order in which the IED should be installed.
The commissioning manual contains instructions on how to commission the IED.
The manual can also be used by system engineers and maintenance personnel for
assistance during the testing phase. The manual provides procedures for checking
of external circuitry and energizing the IED, parameter setting and configuration as
well as verifying settings by secondary injection. The manual describes the process
Section 1 1MRK 511 209-UEN -
Introduction
8REC650
Commissioning Manual

of testing an IED in a substation which is not in service. The chapters are organized
in chronological order in which the IED should be commissioned.
The operation manual contains instructions on how to operate the IED once it has
been commissioned. The manual provides instructions for monitoring, controlling
and setting the IED. The manual also describes how to identify disturbances and
how to view calculated and measured power grid data to determine the cause of a
fault.
The service manual contains instructions on how to service and maintain the IED.
The manual also provides procedures for de-energizing, de-commissioning and
disposal of the IED.
The application manual contains application descriptions and setting guidelines
sorted per function. The manual can be used to find out when and for what purpose
a typical protection function can be used. The manual can also be used when
calculating settings.
The technical manual contains application and functionality descriptions and lists
function blocks, logic diagrams, input and output signals, setting parameters and
technical data sorted per function. The manual can be used as a technical reference
during the engineering phase, installation and commissioning phase, and during
normal service.
The communication protocol manual describes a communication protocol
supported by the IED. The manual concentrates on vendor-specific implementations.
The point list manual describes the outlook and properties of the data points
specific to the IED. The manual should be used in conjunction with the
corresponding communication protocol manual.
The service manual is not available yet.
1.3.2 Document revision history
Document revision/date Product series version History
-/September 2009 1.0 First release
1.3.3 Related documents
Documents related to REC650 Identity number
Commissioning manual 1MRK 511 209-UEN
Technical manual 1MRK 511 204-UEN
Application manual 1MRK 511 203-UEN
Table continues on next page
1MRK 511 209-UEN - Section 1
Introduction
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Documents related to REC650 Identity number
Product Guide, configured 1MRK 511 211-BEN
Type test certificate 1MRK 511 211-TEN
650 series manuals Identity number
Operation manual 1MRK 500 088-UEN
Communication protocol manual, DNP3 1MRK 511 224-UEN
Communication protocol manual, IEC 61850 1MRK 511 205-UEN
Engineering manual 1MRK 511 206-UEN
Installation manual 1MRK 514 013-UEN
Point list manual, DNP3 1MRK 511 225-UEN
1.4 Symbols and conventions
1.4.1 Safety indication symbols
The electrical warning icon indicates the presence of a hazard
which could result in electrical shock.
The warning icon indicates the presence of a hazard which could
result in personal injury.
The caution icon indicates important information or warning related
to the concept discussed in the text. It might indicate the presence
of a hazard which could result in corruption of software or damage
to equipment or property.
The information icon alerts the reader to important facts and
conditions.
The tip icon indicates advice on, for example, how to design your
project or how to use a certain function.
Although warning hazards are related to personal injury, it should be understood
that operation of damaged equipment could, under certain operational conditions,
result in degraded process performance leading to personal injury or death.
Therefore, comply fully with all warning and caution notices.
Section 1 1MRK 511 209-UEN -
Introduction
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1.4.2 Manual conventions
Conventions used in IED manuals. A particular convention may not be used in this
manual.
• Abbreviations and acronyms in this manual are spelled out in Glossary.
Glossary also contains definitions of important terms.
• Push button navigation in the LHMI menu structure is presented by using the
push button icons, for example:
To navigate between the options, use and .
• HMI menu paths are presented in bold, for example:
Select Main menu/Settings.
• LHMI messages are shown in Courier font, for example:
To save the changes in non-volatile memory, select Yes and press .
• Parameter names are shown in italics, for example:
The function can be enabled and disabled with the Operation setting.
• The ^ character in front of an input or output signal name in the function block
symbol given for a function, indicates that the user can set an own signal name
in PCM600.
• The * character after an input or output signal name in the function block
symbol given for a function, indicates that the signal must be connected to
another function block in the application configuration to achieve a valid
application configuration.
1.4.3 Functions included in 650 series IEDs
Table 1: Back-up protection functions
IEC 61850 ANSI Function description
Current protection
PHPIOC 50 Instantaneous phase overcurrent protection
OC4PTOC 51/67 Four step directional phase overcurrent protection
EFPIOC 50N Instantaneous residual overcurrent protection
EF4PTOC 51N/67N Four step directional residual overcurrent protection
SDEPSDE 67N Sensitive directional residual overcurrent and power protection
LPTTR 26 Thermal overload protection, one time constant
CCRBRF 50BF Breaker failure protection
STBPTOC 50STB Stub protection
CCRPLD 52PD Pole discordance protection
BRCPTOC 46 Broken conductor check
GUPPDUP 37 Directional underpower protection
GOPPDOP 32 Directional overpower protection
DNSPTOC 46 Negative sequence based overcurrent function
Voltage protection
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IEC 61850 ANSI Function description
UV2PTUV 27 Two step undervoltage protection
OV2PTOV 59 Two step overvoltage protection
ROV2PTOV 59N Two step residual overvoltage protection
LOVPTUV 27 Loss of voltage check
Frequency protection
SAPTUF 81 Underfrequency function
SAPTOF 81 Overfrequency function
SAPFRC 81 Rate-of-change frequency protection
Table 2: Control and monitoring functions
IEC 61850 ANSI Function description
Control
SESRSYN 25 Synchrocheck, energizing check, and synchronizing
SMBRREC 79 Autorecloser
SCILO 3 Logical node for interlocking
BB_ES 3 Interlocking for busbar earthing switch
A1A2_BS 3 Interlocking for bus-section breaker
A1A2_DC 3 Interlocking for bus-section disconnector
ABC_BC 3 Interlocking for bus-coupler bay
BH_CONN 3 Interlocking for 1 1/2 breaker diameter
BH_LINE_A 3 Interlocking for 1 1/2 breaker diameter
BH_LINE_B 3 Interlocking for 1 1/2 breaker diameter
DB_BUS_A 3 Interlocking for double CB bay
DB_BUS_B 3 Interlocking for double CB bay
DB_LINE 3 Interlocking for double CB bay
ABC_LINE 3 Interlocking for line bay
AB_TRAFO 3 Interlocking for transformer bay
SCSWI Switch controller
SXCBR Circuit breaker
SXSWI Circuit switch
POS_EVAL Evaluation of position indication
SELGGIO Select release
QCBAY Bay control
LOCREM Handling of LR-switch positions
LOCREMCTRL LHMI control of PSTO
SLGGIO Logic Rotating Switch for function selection and LHMI presentation
VSGGIO Selector mini switch extension
DPGGIO IEC61850 generic communication I/O functions double point
Table continues on next page
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Introduction
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