ABB ACH580-01 Series User manual

ABB drivesforHVAC
Hardware manual
ACH580-01 drives
(0.75 to250 kW, 1to350 hp)

Listofrelated manuals
Youcan find manualsand otherproduct documentsin PDF format on the Internet. See section Document
libraryonthe Internet on the insideofthe backcover.Formanualsnot availablein the Document library,
contactyourlocal ABBrepresentative.
Drive manualsandguidesCode(English)
ACH580HVACcontrolprogramfirmwaremanual 3AXD50000027537
ACH580-01(0.75 to250 kW,1to350 hp)hardware
manual
3AUA0000076331
ACH580-01quick installationandstart-up guidefor
framesR0toR5
3AUA0000076330
ACH580-01quick installationandstart-up guidefor
framesR6toR9
3AXD50000036602
ACS-AP-xassistant controlpanelsuser smanual 3AUA0000085685
Optionmanualsand guides
CPTC-02ATEX-certifiedthermistorprotection module,
ExII(2)GD(+L537+Q971)user'smanual
3AXD50000032016
CDPI-01 communication adaptermoduleuser'smanual 3AXD50000009929
DPMP-01mounting platformforACS-AP controlpanel 3AUA0000100140
DPMP-02/03 mountingplatformforACS-AP controlpanel 3AUA0000136205
FBIP-21BACnet/IPadaptermodule 3AXD50000028468
FCAN-01CANopenadaptermoduleuser'smanual 3AFE68615500
FCNA-01ControlNetadaptermoduleuser'smanual 3AUA0000141650
FDNA-01DeviceNet!adaptermoduleuser'smanual 3AFE68573360
FECA-01 EtherCATadaptermoduleuser'smanual 3AUA0000068940
FENA-01/-11/-21 Ethernetadaptermoduleuser's
manual
3AUA0000093568
FEPL-02 Ethernet POWERLINKadaptermoduleuser's
manual
3AUA0000123527
FLON-01 LONWORKS®adaptermoduleuser smanual 3AUA0000041017
FPBA-01 PROFIBUSDPadaptermoduleuser'smanual 3AFE68573271
FSCA-01 RS-485 adaptermoduleuser'smanual 3AUA0000109533
Flangemountingkit installation supplement 3AXD50000019100
Flangemountingkit quickinstallationguidefor
ACX580-01framesR0toR5
3AXD50000036610
Flangemountingkit quickinstallationguidefor
ACS880-01and ACX580-01framesR6toR9
3AXD50000019099
Tool and maintenancemanualsand guides
DrivecomposerPCtooluser'smanual 3AUA0000094606
Convertermodulecapacitorreforminginstructions 3BFE64059629
NETA-21 remotemonitoringtooluser'smanual 3AUA00000969391
NETA-21 remotemonitoringtoolinstallation and start-up
guide
3AUA0000096881
ACH580-01manuals

Hardwaremanual
ACH580-01drives
(0.75 to250kW, 1to350 hp)
3AUA0000076331RevB
EN
EFFECTIVE:2016-04-14
2016 ABB Oy.AllRightsReserved.
1.Safetyinstructions
Tableof contents
4.Mechanicalinstallation
6.Electricalinstallation

Tableofcontents5
Tableofcontents
List of relatedmanuals. .. ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . ..2
1.Safetyinstructions
Contentsof thischapter.. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .13
Useof warningsand notesinthismanual... .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ...13
Generalsafetyininstallation,start-upand maintenance. ... . ... . .. .. .. .. .. . ... . ... . .14
Electricalsafetyininstallation,start-upand maintenance... . ... . .. .. .. .. .. . ... . ... . .16
Precautionsbeforeelectricalwork. .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ...16
Additionalinstructionsandnotes.. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .17
Grounding. .. .. .. . ... . .. ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . .....18
Additionalinstructionsforpermanentmagnet motordrives... . .. .. .. .. .. . ... . ... . ...19
Safetyininstallation,start-up andmaintenance.. ... . ... . .. .. .. .. .. . ... . ... . ...19
Generalsafetyinoperation ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .20
2.Introduction to themanual
Contentsof thischapter.. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .21
Applicability. .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .21
Target audience.. . . .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .21
Purposeofthe manual. .. ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .21
Contentsofthismanual.. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... ..22
Relateddocuments. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . .. .. .22
Categorizationbyframe(size).. ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .23
Quickinstallation andcommissioningflowchart.. . ... . ... . ... . .. .. .. .. .. . ... . ... . .24
3.Operation principleandhardwaredescription
Contentsof thischapter.. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .27
Operation principle. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . . . ...28
Layout .. . .. .... .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . .. ...29
Overviewofpowerand controlconnections. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .31
Externalcontrolconnection terminals,framesR0 R5... .. . .. .. .. .. .. . ... . ... . .32
Externalcontrolconnection terminals,framesR6 R9. . ... . .. .. .. .. .. . ... . ... . .33
Controlpanel.. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . . . ...34
Type designation label. . ... . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . . . .35
Locationsofthe labelson the drive. .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ...36
Type designationkey. . .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .37
4.Mechanicalinstallation
Contentsof thischapter.. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .39
Safety.. . . . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . .. ...39
Checking the installationsite.. . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .40
Requiredtools. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . . ... ...42
Movingthe drive. . . .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .42
Unpackingand examiningdelivery,framesR0 R4... . ... . ... . .. .. .. .. .. . ... . ... . .43
Safety

6Tableof contents
Unpacking andexaminingdelivery,frameR5.. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ..44
FrameR5cablebox(IP21,ULType 1).. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... .45
Unpacking andexaminingdelivery,framesR6 R9. .. .. . ... . ... . .. .. .. .. .. . ... . ..46
FrameR6cablebox(IP21,ULType 1).. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... .47
FrameR7cablebox(IP21,ULType 1).. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... .48
FrameR8cablebox(IP21,ULType 1).. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... .49
FrameR9cablebox(IP21,ULType 1).. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... .50
Installingthedrive.. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . . . . . ..51
Installing the drivevertically,framesR0 R4. .. .. . ... . ... . ... . .. .. .. .. .. . ... .51
Installing the drivevertically,frameR5. . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ..53
Installing the drivevertically,framesR6 R9. .. .. . ... . ... . ... . .. .. .. .. .. . ... .56
Installing the driveverticallysidebyside ... .. .. .. . ... . ... . ... . .. .. .. .. .. . ... .57
Installing the drivehorizontally,framesR0 R3. .. . ... . ... . ... . .. .. .. .. .. . ... .57
Flangemounting .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... .. .58
5.Planning theelectrical installation
Contentsofthischapter.. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . . .59
Selecting thesupplydisconnecting device. .. .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ..59
EuropeanUnion... .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ..59
Otherregions.. . .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ....60
Checkingthecompatibilityof themotoranddrive. .. .. .. . ... . ... . .. .. .. .. .. . ... . ..60
Selecting thepowercables. .. . ... . ... . .. .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . .. 60
Generalrules. .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... .60
Typicalpowercablesizes. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... .61
Alternativepowercabletypes.. . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... .62
Motorcableshield. .. .. . ... . ... . ... . .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... .63
AdditionalUSrequirements.. . ... . ... . .. .. . . .. . ... . ... . ... . .. .. .. .. .. . ... .63
Selecting thecontrolcables.. ... . ... . ... ... .. .. .. . ... . ... . ... . .. .. .. .. .. . ... .64
Shielding ... . .. .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ..64
Signalsinseparatecables... . . . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... .64
Signalsallowed toberuninthe samecable.. .. ... ... . ... . ... . .. .. .. .. .. . ... .64
Relaycable. . . . .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... ...65
Controlpanelcable.. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... .65
DrivecomposerPCtoolcable. ... .. . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... .65
FPBA-01 PROFIBUSDPadaptermoduleconnectors. . ... . ... . .. .. .. .. .. .. . ... .65
Routing the cables.. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... .. .66
Generalrules. .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... .66
Separatecontrolcableducts. . ... . ... . .. .. .. .. .. . ... . . . ... . .. .. .. .. .. . ... .67
Continuousmotorcableshieldorenclosureforequipment on themotorcable.. . ... .67
Implementingthermaloverloadand short-circuit protection. ... . ... . .. .. .. .. .. . ... . ..68
Protectingthe driveandinputpowercableinshort-circuits.. ... . .. .. .. .. .. .. . ... .68
Protectingthe motorand motorcableinshort-circuits.. ... . ... .. . .. .. .. .. .. . ... .68
Protectingthe driveandthe input powerand motorcablesagainstthermaloverload . ..68
Protectingthe motoragainst thermaloverload.. .. . ... . ... . ... . .. .. .. .. .. . ... .68
Protectingthe driveagainstgroundfaults. .. .. .. .. .. . ..... . ... . .. .. .. .. .. . ... . ..69
Residualcurrent devicecompatibility.. .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... .69
Implementingthe Emergency stop function .. .. . . .. .. .. . ... . ... . .. .. .. .. .. . ... . ..69
Implementingthe Safetorque offfunction . .. .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ..69
Implementingthe undervoltagecontrol(power-lossride-through)... . .. .. .. .. .. . ... . ..69
Using asafetyswitchbetween thedriveand themotor.. ... . ... . ... . .. .. .. .. .. . ... .70

Tableofcontents7
Usingacontactorbetweenthe driveandthe motor... . ... . ... . .. .. .. .. .. . ... . ... . .70
Protecting the contactsofrelayoutputs.. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .70
Limiting relayoutputmaximumvoltagesathighinstallationaltitudes. .. .. .. . ... . ... . ...71
6.Electricalinstallation
Contentsof thischapter.. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .73
Warnings.. . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .73
Requiredtools. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ...73
Checking the insulationoftheassembly.. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .74
Drive. .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . .. .74
Input powercable. .. . ... . ... . .. .. .. . . .. .. . ... . ... . .. .. .. .. .. . ... . ... . ...74
Motorandmotorcable..... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ...74
BrakeresistorassemblyforR0 R3.. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ...75
Checking the compatibilitywithIT(ungrounded)andcorner-grounded TNsystems... . ...75
EMCfilter. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . . . .75
Ground-to-phasevaristor... . ... . .. .. .. .. .. . ... . ... .. . .. .. .. .. .. . ... . ... . .76
FramesR0 R3.. .. . ... . ... . . . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ...77
FramesR4 R9... ... . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ...78
Connecting thepowercables. . ... .. . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ...80
Connection diagram. . ... .. . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ...80
Connection procedure,framesR0 R4. .. .. . . . ... . ... . .. .. .. .. .. . ... . ... . ...81
Connection procedure,frameR5. . .. . . .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .90
Connection procedure,framesR6 R9. .. .. . . . ... . ... . .. .. .. .. .. . ... . ... . ...96
DCconnection ... . . .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ..100
Connecting thecontrolcables... . .. .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... .101
DefaultI/Oconnection diagram(HVACdefaultconfiguration). .. . . .. .. . ... . ... . ..102
Controlcableconnection procedureR0 R9. . ... . ..... . .. .. .. .. .. . ... . ... . ..111
Installing option modules.. ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ....117
Mechanicalinstallationofoptionmodules.. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ..117
Wiring themodules. ... . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ..119
Reinstallingcovers. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . . . ..120
Reinstallingcover,framesR0 R4. .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ..120
Reinstallingcovers,frameR5. ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ..121
Reinstallingsideplatesand covers,framesR6 R9... . ... . .. .. .. .. .. . ... . ... .122
Connecting aPC. .. .. .. . ... . .. ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . . .123
7.Installation checklist
Contentsof thischapter.. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... .125
Warnings.. . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... .125
Checklist. .. .. .. .. . . .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... .125
8.Maintenanceand hardwarediagnostics
Contentsof thischapter.. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... .127
Maintenanceintervals. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... .127
Descriptionofsymbols. . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ..128
Recommendedannualmaintenanceactionsbytheuser. ... . .. .. .. .. .. . ... . ... .128
Recommendedmaintenanceactionsbytheuser. ... . ... . .. .. .. .. .. . ... . ... . ..128
Heatsink.. . . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... .129

8Tableof contents
Fans.... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . .130
Replacingthe maincooling fan,framesR0 R4... .. . ... . ... . .. .. .. .. .. . ... . .130
Replacingthe maincooling fan,framesR5 R8... .. . ... . ... . .. .. .. .. .. . ... . .132
Replacingthe maincooling fans,frameR9... .. .. .. . ... . ... . .. .. .. .. .. . ... . .133
Replacingthe auxiliarycooling fan,framesR5 R9. ... . ... . ... . .. .. .. .. .. . ... 134
Replacingthe auxiliarycooling fan,IP55(ULType 12)framesR0 R2.. .. .. . ... . .135
Replacingthe auxiliarycoolingfan, IP55(ULType 12)framesR3. . .. .. .. .. .. . ... 136
Replacingthe auxiliarycoolingfan, IP55(ULType 12)framesR4. . .. .. .. .. .. . ... 137
Replacingthe auxiliarycooling fan,IP55(ULType 12)framesR8 R9.. .. .. . ... . .138
Capacitors.. . . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . . .. . .139
Reformingthecapacitors.. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... 139
Controlpanel... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. . . . . . ... 140
Cleaning thecontrolpanel.. ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... 140
Replacingthe batteryinthecontrolpanel.. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... 140
LEDs. ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . .141
DriveLEDs.. . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. . ... ..141
ControlpanelLEDs.. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... 142
9.Technicaldata
Contentsofthischapter.. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . . 143
Ratings. . . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . . . ... 144
IECratings. .. .. .. .. .. . . . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... 144
NEMAratings. .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... 145
Definitions. .. .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . . . .145
Sizing. . . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . . . .146
Derating. . . . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ...146
Ambienttemperaturederating,IP21(ULType 1).. .. . ... . . . ... . .. .. .. .. .. . ... 147
Ambienttemperaturederating,IP55(ULType 12). .. . ... . .. ... . .. .. .. .. .. . ... 148
Switching frequency derating... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... 150
Altitude derating . .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . .150
Fuses(IEC). ... . .. .. .. . . . ... . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . . . ... 151
gGfuses. ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . . . .152
uRand aRfuses.. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... 153
Fuses(UL).. ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .... . .154
Circuitbreakers.. .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . . . .155
Dimensions,weightsand freespacerequirements.. .. .. . ... . ... . .. .. .. .. .. . ... . .156
Losses, cooling dataandnoise.. . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . .159
Cooling airflowandheat dissipationforflangemounting (option +C135). .. .. .. . ... 160
Terminalandlead-throughdataforthepowercables.. . ... . .. ... . .. .. .. .. .. . ... . .161
IEC.. . ... . .. .... .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . . . .161
US. ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . . . . 163
Terminalandlead-throughdataforthecontrolcables.. .. . ... . ... . .. .. .. .. .. . ... . .165
IEC.. . ... . .. .... .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . . . .165
US. ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . . . . 165
Electricalpowernetworkspecification... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... 166
Voltage (U1). ... . .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . . . ... 166
Motorconnectiondata. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... ..166
BrakeresistorconnectiondataforframesR0 R3.. .. . ... . .. ... . .. .. .. .. .. . ... . .169
Controlconnectiondata.. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . .169
Efficiency.. . ... . .. .. . . .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . . . ... 175

Tableofcontents9
Degreeof protection.. . . . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... .175
Ambient conditions. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... .175
Materials. . . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... .177
Applicablestandards.. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... .177
CEmarking . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .... . ... . ..179
CompliancewiththeEuropeanLowVoltage Directive.. . ... . .. .. .. . . . ... . ... . ..179
CompliancewiththeEuropeanEMCDirective. ... . .. ... . .. .. .. .. .. . ... . ... . ..179
CompliancewiththeEuropeanROHSIIDirective2011/65/EU.. .. .. .. .. . ... . . . ..179
Compliancewiththe EuropeanMachineryDirective2006/42/EC2ndEdition !
June 2010. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ....179
CompliancewiththeEN61800-3:2004 +A1:2012 .. . ... . ... . .. .. . . .. .. .. . ... . ... .180
Definitions... .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... .180
CategoryC1. .. .. .. . ... . . . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . . .180
CategoryC2. . . .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . . .181
CategoryC3. . . .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . . .181
CategoryC4. . . .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . . .182
RCMmarking .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... .183
EACmarking .. .. .. .. . ..... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... .183
Disclaimer.. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ..183
Cybersecuritydisclaimer.. . ... . ... . .. .. .. .. .. . ... . . . ... . .. .. .. .. .. . ... . ... .183
10. Dimension drawings
Contentsof thischapter.. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... .185
FrameR0,IP21 (ULType 1). ... . ... . .. . . .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... .186
FrameR0,IP55 (ULType 12)... . ... . .. .. . . .. . ... . ... . ... . .. .. .. .. .. . ... . ... .187
FrameR1, IP21(ULType 1). ... . ... . .. .... .. . ... . ... . ... . .. .. .. .. .. . ... . ... .188
FrameR1,IP55 (ULType 12)... . ... . .. .. . . .. . ... . ... . ... . .. .. .. .. .. . ... . ... .189
FrameR2,IP21 (ULType 1). ... . ... . .. . . .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... .190
FrameR2,IP55 (ULType 12)... . ... . .. .. . . .. . ... . ... . ... . .. .. .. .. .. . ... . ... .191
FrameR3,IP21 (ULType 1). ... . ... . .. . . .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... .192
FrameR3,IP55 (ULType 12)... . ... . .. .. . . .. . ... . ... . ... . .. .. .. .. .. . ... . ... .193
FrameR4,IP21 (ULType 1). ... . ... . .. . . .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... .194
FrameR4,IP55 (ULType 12)... . ... . .. .. . . .. . ... . ... . ... . .. .. .. .. .. . ... . ... .195
FrameR5,IP21 (ULType 1). ... . ... . .. . . .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... .196
FrameR5,IP55 (ULType 12)... . ... . .. .. . . .. . ... . ... . ... . .. .. .. .. .. . ... . ... .197
FrameR6,IP21 (ULType 1). ... . ... . .. . . .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... .198
FrameR6,IP55 (ULType 12)... . ... . .. .. . . .. . ... . ... . ... . .. .. .. .. .. . ... . ... .199
FrameR7,IP21 (ULType 1). ... . ... . .. . . .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... .200
FrameR7,IP55 (ULType 12)... . ... . .. .. . . .. . ... . ... . ... . .. .. .. .. .. . ... . ... .201
FrameR8,IP21 (ULType 1). ... . ... . .. . . .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... .202
FrameR8,IP55 (ULType 12)... . ... . .. .. . . .. . ... . ... . ... . .. .. .. .. .. . ... . ... .203
FrameR9,IP21 (ULType 1). ... . ... . .. . . .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... .204
FrameR9,IP55 (ULType 12)... . ... . .. .. . . .. . ... . ... . ... . .. .. .. .. .. . ... . ... .205
11. Resistorbraking
Contentsof thischapter.. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... .207
Operation principleandhardwaredescription.. .. . ... . ... . ... . .. .. .. .. .. . ... . ... .207
Resistorbraking,framesR0 R3.. . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... .208
Planningthebraking system.. ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ..208

10Tableof contents
Mechanicalinstallation .. . ..... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... 212
Electricalinstallation.. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ...212
Start-up.. . .. .. .. .. . . .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... 213
Resistorbraking, framesR4 R9.. ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . .214
Planning thebrakingsystem... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... 214
12. Safetorqueoff function
Whatthischaptercontains.. .. .. . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . .215
Description ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . . .. . .215
Compliancewiththe EuropeanMachineryDirective. ... . ... . ... . .. .. .. .. .. . ... 216
Connectionprinciple... .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . .. .217
Connection withinternal+24VDC powersupply.. . ... . ... . ... . .. .. .. .. .. . ... 217
Connection withexternal+24VDC powersupply.. . ... . ... . ... . .. .. .. .. .. . ... 217
Wiringexamples.. .. . . .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... .. 218
Activation switch. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . .218
Cabletypesandlengths. . ... . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . .219
Groundingofprotectiveshields... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . .219
Operation principle.. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . . . ... 219
Start-upincluding acceptancetest.. . ... . .. .. .. . . .. .. . ... . ... . .. .. .. .. .. . ... . .220
Authorized person. .... .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... 220
Acceptancetestreports. .. . ... . ... . . . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . .220
Acceptancetestprocedure.. . ... . ... . .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... 221
Use.. ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. .. . ... 222
Maintenance.. . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. .. . . . .223
Fault tracing.. . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .... .. . ... 223
Safetydata.. ... . .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . .224
Abbreviations... .. .. .. . ... . . . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ...226
Declaration of conformity.. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... 226
Certificate... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... 226
13. Optional I/Oextension modules
Whatthischaptercontains.. .. .. . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . .227
CHDI-01 115/230 Vdigitalinputextensionmodule.. .. . ... . ... . . . .. .. .. .. .. . ... . .227
Safetyinstructions. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... 227
Hardwaredescription . .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . .227
Mechanicalinstallation .. . ..... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... 228
Electricalinstallation.. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ...229
Start-up.. . .. .. .. .. . . .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... 231
Diagnostics. .. .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... 231
Technicaldata.. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . . . .232
CMOD-01multifunction extension module(external24VAC/DC anddigitalI/O).. . ... . .234
Safetyinstructions. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... 234
Hardwaredescription . .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . .234
Mechanicalinstallation .. . ..... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... 235
Electricalinstallation.. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ...236
Start-up.. . .. .. .. .. . . .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... 238
Diagnostics. .. .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... 239
Technicaldata.. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . . . .240

Tableof contents11
CMOD-02multifunction extensionmodule(external24VAC/DC and isolated PTC
interface). . . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... .242
Safetyinstructions. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . .. ..242
Hardwaredescription.. . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ..242
Mechanicalinstallation. . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ..243
Electricalinstallation ... . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . . .244
Start-up ... .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ..246
Diagnostics.. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . . . .. ..247
Technicaldata. . .. . ... . ... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ..... .248
Furtherinformation
Productandserviceinquiries... . ... . .. .. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ..251
Producttraining.. .. .. .. . ... . ... . .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... ... ..251
Providingfeedbackon ABB Drivesmanuals... .. .. . ... . ... . .. .. .. .. .. . ... . ... . ..251
DocumentlibraryontheInternet.. .. .. .. .. .. .. . ... . ... . ... . .. .. .. .. .. . ... . ... .251

12Tableof contents

Safetyinstructions13
1
Safetyinstructions
Contentsofthischapter
Thischaptercontainsthesafetyinstructionswhichyou must obeywhen youinstall
andoperatethedriveanddomaintenanceonthedrive.If youignorethe safety
instructions, injury,deathordamage canoccur.
Use ofwarningsandnotesinthismanual
Warningstell youaboutconditionswhichcancauseinjuryordeath, ordamagetothe
equipment.Theyalsotell you howtopreventthedanger.Notesdrawattentiontoa
particularconditionorfact, orgiveinformation on asubject.
Themanualusesthesewarningsymbols:
Electricitywarning tellsabout hazardsfromelectricitywhichcan cause
injuryordeath,ordamagetotheequipment.
Generalwarning tellsaboutconditions,otherthanthosecausedby
electricity,whichcan causeinjuryordeath,ordamage tothe equipment.
Electrostaticsensitivedeviceswarning tellsyouaboutthe risk of
electrostaticdischargewhichcancausedamagetotheequipment.

14Safetyinstructions
General safetyininstallation, start-up andmaintenance
Theseinstructionsareforallpersonnelthatinstall the driveanddo maintenancework
on it.
WARNING! Obeytheseinstructions.If youignorethem, injuryordeath, or
damagetotheequipmentcanoccur.
"Usesafetyshoeswithametaltoecaptoavoidfoot injury. Wearprotectivegloves
and longsleeves.Somepartshavesharpedges.
"Handlethedrivecarefully.
"FramesR5 R9:Liftthe drivewithaliftingdevice.Usetheliftingeyesof the
drive.
"FramesR5 R9:Donot tilt thedrive. Thedriveisheavy anditscenterof
gravityishigh.Anoverturningdrivecan causephysicalinjury.
"Bewareof hot surfaces.Someparts, suchasheatsinks ofpowersemiconductors,
remainhot forawhileafterdisconnectionoftheelectricalsupply.
"Keepthedriveinitspackageorprotectit otherwisefromdustandburr from
drillingandgrinding until youinstallit.
"Protectalsotheinstalleddriveagainst dust andburr. Electricallyconductive
debrisinsidethedrivemaycausedamage ormalfunction.
"Vacuumclean theareabelowthedrivebeforethestart-up toprevent thedrive
coolingfanfromdrawingthedust insidethedrive.
"Donot coverthe airinlet and outletwhenthedriveruns.
"Makesurethat thereissufficientcooling. Seesections Checkingthe installation
site onpage 40 and Losses, coolingdataand noise on page 159 formore
information.
"Beforeyouconnectvoltagetothedrive, makesurethat thedrivecoversareon.
Keepthecoverson duringthe operation.
"Beforeyouadjust thedriveoperationlimits, makesurethat themotorandall
drivenequipment canoperatethroughout thesetoperationlimits.

Safetyinstructions15
"Beforeyouactivatetheautomaticfault resetorautomaticrestart functionsofthe
drivecontrolprogram, makesurethat nodangeroussituationscan occur.These
functionsreset the driveautomaticallyandcontinueoperation afterafault or
supplybreak.
"Themaximumnumberofdrivepower-upsisfiveintenminutes. Toofrequent
power-upscandamage thechargingcircuitoftheDCcapacitors.
"Ifyouhaveconnectedsafetycircuitstothedrive(forexample,emergencystop
andSafetorqueoff),validatethemat thestartup.ForthevalidationoftheSafe
torqueoff, see ACH580HVACcontrolprogramfirmwaremanual
(3AXD50000027537[English]). Forthevalidationof othersafetycircuits, seethe
instructionsprovidedwiththem.
Note:
"If youselect anexternalsourceforstartcommandand it ison, and thestart
commandislevel-triggered, thedrivewill startimmediatelyafterfault reset. See
parameters20.02Ext1start triggertypeand20.07 Ext2starttriggertypein
ACH580HVACcontrolprogramfirmwaremanual (3AXD50000027537[English]).
"When thecontrollocationisnotset toLocal(text Handisnotshownonthetop
rowofthepanelandparameter19.19Off modedisablehasvalueOff button
disabled), the stopkeyon thecontrolpanelwill not stopthedrive.
"FramesR0 R5arenotfieldrepairable. Donot attempt torepairamalfunctioning
drive; contact yourlocalrepresentativeforreplacement.
FramesR6 R9canberepairedbyauthorizedpersons.

16Safetyinstructions
Electrical safetyininstallation, start-up andmaintenance
Precautionsbeforeelectricalwork
Thesewarningsareforallpersonnelwhodo workonthedrive, motorcableormotor.
WARNING! Obeytheseinstructions.If youignorethem, injuryordeath, or
damage totheequipment canoccur. If youarenot aqualifiedelectrician,do
notdoelectricalinstallationormaintenancework. Gothrough thesestepsbeforeyou
beginanyinstallationormaintenancework.
1.Clearlyidentifytheworklocation.
2.Disconnect allpossiblevoltagesources.
"Open themaindisconnectorat the powersupplyofthedrive.
"Makesurethat reconnection isnotpossible.Lockthe disconnectortoopen
positionandattachawarning notice thedisconnector.
"Disconnectanyexternalpowersourcesfromthecontrolcircuitsbeforeyoudo
workonthecontrolcables.
"Afteryoudisconnectthedrive, always waitfor5minutestolet the
intermediatecircuit capacitorsdischarge beforeyoucontinue.
3.Protect anyotherenergizedpartsinthe worklocation against contact.
4.Takespecialprecautionswhenclosetobareconductors.
5.Measurethattheinstallationisde-energized.
"Useamultimeterwithanimpedanceof at least1Mohm.
"Makesurethat thevoltagebetweenthedriveinput powerterminals(L1,L2,
L3)andthe groundingterminal(PE)iscloseto0V.
"Makesurethat thevoltagebetweenthedriveDCterminals(UDC+and UDC-)
andthegroundingterminal(PE)iscloseto0V.
6.Installtemporarygroundingasrequiredbythelocalregulations.
7.Askforapermit toworkfromthepersonincontroloftheelectricalinstallation
work.

Safetyinstructions17
Additional instructionsand notes
WARNING! Obeytheseinstructions.If you ignorethem, injuryordeath, or
damage totheequipmentcan occur.
"If youinstallthedriveonanITsystem(anungrounded powersystemorahigh-
resistance-grounded [over30ohms]powersystem),disconnect the ground-to-
phasevaristor; otherwisethevaristorcircuit can be damaged. See page 76.
"If youinstall thedriveonanITsystem(anungrounded powersystemorahigh-
resistance-grounded [over30ohms]powersystem), disconnectthe internalEMC
filter;otherwisethesystemwill beconnectedtogroundpotentialthroughtheEMC
filtercapacitors. Thiscancausedangerordamagethe drive.Seepage 75.
Note: Disconnectingthe internalEMCfilterincreasestheconducted emission
andreducesthedriveEMCcompatibilityconsiderably. See section EMC
compatibilityandmotorcablelength on page 167.
"Ifyouinstallthedriveonacorner-groundedTNsystem, disconnect theinternal
EMCfilter; otherwisethesystemwill beconnectedtogroundpotentialthroughthe
EMCfiltercapacitors.Thiswilldamagethe drive.Seepage 77.
Note: DisconnectingtheinternalEMCfilterincreasesthe conductedemission
andreducesthedriveEMCcompatibilityconsiderably. See section EMC
compatibilityandmotorcablelength on page 167.
"UseallELV(extralowvoltage)circuitsconnected tothedriveonlywithinazone
ofequipotentialbonding, thatis,withinazonewhereall simultaneously
accessibleconductivepartsareelectricallyconnected toprevent hazardous
voltagesappearingbetweenthem.Youcanaccomplishthisbyaproperfactory
grounding, thatis,makesurethatall simultaneouslyaccessibleconductiveparts
aregrounded tothe protectiveearth(PE)busof thebuilding.
"Donotdoinsulationorvoltagewithstandtestsonthedriveordrivemodules.
Note:
"Themotorcableterminalsofthedriveareat adangerousvoltagewhentheinput
powerison,regardlessofwhetherthe motorisrunningornot.
"TheDCandbrakeresistorterminals(UDC+,UDC-, R+andR-) areata
dangerousvoltage.
"Externalwiringcansupplydangerousvoltagestothe terminalsofrelayoutputs
(RO1,RO2andRO3).
"TheSafetorqueoff functiondoesnot removethevoltage fromthemainand
auxiliarycircuits. The functionisnot effectiveagainstdeliberatesabotageor
misuse.

18Safetyinstructions
WARNING! Useagroundingwrist bandwhenyou handletheprinted circuit
boards.Donot touchtheboardsunnecessarily. Theboardscontain
componentssensitivetoelectrostaticdischarge.
Grounding
Theseinstructionsareforallpersonnelwhoareresponsiblefortheelectrical
installation, includingthegroundingofthedrive.
WARNING! Obeytheseinstructions.If youignorethem, injuryordeath, or
equipment malfunctioncanoccur, andelectromagneticinterferencecan
increase.
"If youarenotaqualifiedelectrician,donot dogrounding work.
"Always groundthedrive, the motorandadjoiningequipmenttotheprotective
earth(PE)busofthepowersupply. Thisisnecessaryforthepersonnelsafety.
Propergroundingalsoreduceselectromagneticemissionandinterference.
"Inamultiple-driveinstallation,connect eachdriveseparatelytotheprotective
earth(PE)busofthepowersupply.
"Makesurethattheconductivityof theprotectiveearth(PE)conductorsis
sufficient. Seesection Selectingthe powercables on page 60. Obeythe local
regulations.
"Connect thepowercableshieldstotheprotectiveearth(PE)terminalsofthe
drive.
"Makea360°groundingof thepowerandcontrolcableshieldsat thecableentries
tosuppress electromagneticdisturbances.
Note:
"Youcanusepowercableshieldsasgroundingconductorsonlywhentheir
conductivityissufficient.
"StandardIEC/EN61800-5-1(section4.3.5.5.2.)requiresthat asthenormaltouch
current of thedriveishigherthan 3.5mAACor10mADC, youmustuseafixed
protectiveearth(PE)connection. Inaddition,
"installasecondprotectiveearthconductorofthesamecross-sectionalarea
astheoriginalprotectiveearthing conductor,
or
"installaprotectiveearthconductorwithacross-section of atleast 10mm2Cu
or16mm2Al,
or
"installadevicewhichautomaticallydisconnectsthesupplyif the protective
earthconductorbreaks.

Safetyinstructions19
Additional instructionsforpermanentmagnetmotordrives
Safetyin installation, start-upand maintenance
Theseareadditionalwarningsconcerningpermanentmagnet motordrives.The other
safetyinstructionsinthischapterarealsovalid.
WARNING! Obeytheseinstructions.If you ignorethem, injuryordeathand
damage totheequipmentcan occur.
"Donotworkonadrivewhenarotatingpermanentmagnet motorisconnected to
it.Arotatingpermanent magnetmotorenergizesthedriveincludingitsinput
powerterminals.
Beforeinstallation,start-upandmaintenanceworkonthedrive:
"Stopthemotor.
"Disconnect themotorfromthedrivewithasafetyswitchorbyothermeans.
"If youcannotdisconnect themotor, makesurethatthemotorcannot rotateduring
work. Makesurethat noothersystem,likehydrauliccrawlingdrives, can rotate
the motordirectlyorthroughanymechanicalconnectionlikefelt, nip, rope, etc.
"Measurethat theinstallation isde-energized.
"Useamultimeterwithanimpedanceof at least1Mohm.
"Makesurethatthevoltagebetweenthedriveoutput terminals(T1/U,T2/V,
T3/W)and thegrounding(PE)busbariscloseto0V.
"Makesurethatthevoltagebetweenthedriveinputpowerterminals(L1,L2,
L3)andthegrounding(PE)busbariscloseto0V.
"Makesurethatthevoltage betweenthedriveDCterminals(UDC+,UDC-)and
the grounding (PE)terminaliscloseto0V.
"Install temporarygroundingtothedriveoutput terminals(T1/U,T2/V, T3/W).
Connect the outputterminalstogetheraswellastothePE.
Start-up andoperation:
"Makesurethattheoperatorcannot runthe motorovertheratedspeed.Motor
overspeed causesovervoltagethat can damage ordestroythecapacitorsinthe
intermediatecircuit of thedrive.

20Safetyinstructions
General safetyinoperation
Theseinstructionsareforallpersonnelthatoperatethedrive.
WARNING! Obeytheseinstructions.If youignorethem, injuryordeath, or
damagetotheequipmentcanoccur.
"Donot controlthemotorwiththedisconnectoratthedrivepowersupply; instead,
usethecontrolpanelstartandstopkeys orcommandsthroughtheI/Oterminals
ofthedrive.
"Giveastopcommandtothedrivebeforeyoureset afault.Ifyouhavean external
sourceforthestartcommandandthestart ison, the drivewillstart immediately
afterthefault reset,unlessyouconfigurethe driveforpulsestart. Seethe
firmwaremanual.
"Beforeyouactivateautomaticfaultreset functionsof the drivecontrolprogram,
makesurethat nodangeroussituationscanoccur. Thesefunctionsreset the
driveautomaticallyandcontinueoperation afterafault.
Note: WhenthedriveisnotintheHand mode, theOff keyonthe controlpanelwill
notstopthe drive.