ABB ACS550-CC User manual

User’s Manual
ACS550-CC Packaged Drive with Bypass
Supplement for ACS550-01/U1 Drives User’s Manual

ii ACS550-CC Packaged Drive with Bypass
ACS550 Drive Manuals
GENERAL MANUALS
ACS550-01/U1 Drives User's Manual (1…550 HP)
• Safety
•Installation
• Start-Up
• Embedded Fieldbus
• Fieldbus Adapter
• Diagnostics
• Maintenance
• Technical Data
ACS550-PC/PD Drive with Disconnect
Supplement to ACS550-01/U1User’s Manual
• Safety
•Installation
• Start-Up
• Technical Data
ACS550-CC Packaged Drive with Bypass
Supplement for ACS550-01/U1 User’s Manual
• Safety
•Installation
• Start-Up
• Maintenance
• Technical Data
© 2009 ABB Inc. All Rights Reserved.

ACS550-CC Packaged Drive with Bypass 1
Safety
Safety
WARNING! The ACS550 adjustable speed AC drive with Bypass should ONLY
be installed by a qualified electrician.
WARNING! Even when the motor is stopped, dangerous voltage is present at
the Power Circuit terminals U1, V1, W1 and U2, V2, W2 and, depending on the
frame size, UDC+ and UDC-, or BRK+ and BRK-.
WARNING! Dangerous voltage is present when input power is connected.
After disconnecting the supply, wait at least 5 minutes (to let the intermediate
circuit capacitors discharge) before removing the cover.
WARNING! Even when power is removed from the input terminals of the
ACS550, there may be dangerous voltage (from external sources) on the
terminals of the relay outputs.
WARNING! When the control terminals of two or more drive units are
connected in parallel, the auxiliary voltage for these control connections must
be taken from a single source which can either be one of the units or an
external supply.
WARNING! The ACS550 will start up automatically after an input voltage
interruption if the external run command is on.
WARNING! When the ACS550 with Bypass is connected to the line power, the
Motor Terminals T1, T2, and T3 are live even if the motor is not running. Do not
make any connections when the ACS550 with Bypass is connected to the line.
Disconnect and lock out power to the drive before servicing the drive. Failure
to disconnect power may cause serious injury or death.
Note! For more technical information, contact the factory or your local ABB sales
representative.

2 ACS550-CC Packaged Drive with Bypass
Safety
Use of Warnings and Notes
There are two types of safety instructions throughout this manual:
• Notes draw attention to a particular condition or fact, or give information on a
subject.
• Warnings caution you about conditions which can result in serious injury or death
and/or damage to the equipment. They also tell you how to avoid the danger. The
warning symbols are used as follows:
Dangerous voltage warning warns of high voltage which can cause physical
injury and/or damage to the equipment.
General warning warns about conditions, other than those caused by
electricity, which can result in physical injury and/or damage to the equipment.

ACS550-CC Packaged Drive with Bypass 3
Table of Contents
Table of Contents
Safety
Use of Warnings and Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Table of Contents
Installation
Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Bypass Features and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installation Flow Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Preparing for Installation (Supplement to ACS550-01/U1 User’s Manual) . . . . . 7
Preparing for Installation (Supplement to ACS550-01/U1 User’s Manual) . . . . . 8
Installing the Drive (Supplement to ACS550-01/U1 User’s Manual) . . . . . . . . . 9
Installing the Wiring (Supplement to ACS550-01/U1 User’s Manual) . . . . . . . 10
Maintenance
Maintenance Interval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Technical Data
Ratings (Supplement to ACS550-01/U1 User’s Manual) . . . . . . . . . . . . . . . . . 18
Input Power Connections (Supplement to ACS550-01/U1 User’s Manual) . . . 18
Motor Connections (Supplement to ACS550-01/U1 User’s Manual) . . . . . . . . 25
Motor Connection Specifications – R7/R8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Cooling – R7/R8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Dimensions and Weights (Supplement to ACS550-01/U1 User’s Manual) . . . 27
Applicable Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Index

4 ACS550-CC Packaged Drive with Bypass
Installation
Installation
Study these installation instructions carefully before proceeding. Failure to observe
the warnings and instructions may cause a malfunction or personal hazard.
WARNING! Before you begin read "Safety" on page 1.
WARNING! When the ACS550 with Bypass is connected to the line power, the
Motor Terminals T1, T2, and T3 are live even if the motor is not running. Do not
make any connections when the ACS550 with Bypass is connected to the line.
Disconnect and lock out power to the drive before servicing the drive. Failure
to disconnect power may cause serious injury or death.
Application
This manual is a supplement to the ACS550-01/U1 User’s Manual and documents
Bypass configurations.
Bypass Features and Functions
The ACS550 with Bypass is an ACS550 AC adjustable frequency drive in an
integrated UL Type/NEMA 1, UL Type/NEMA 12, or UL Type/NEMA 3R package
with a bypass function configured entirely of standard industrial control components.
The ACS550 with Bypass provides:
• Main circuit breaker with door mounted control lever. The lever can be padlocked
in the OFF position (padlock not supplied).
• Electrically interlocked Bypass and drive output contactors
• Class 20 motor overload protection.
• ACS-CP-A drive control panel
• Bypass cover mounted control
– Drive-Off-Bypass selector switch
• Provisions for external control connections.
• Optional drive service switch (drive input disconnect), the functional equivalent of
a three-contactor bypass arrangement.

ACS550-CC Packaged Drive with Bypass 5
Installation
The following shows the front view of a typical ACS550 Bypass wall mount
configuration, and identifies the major components.
The following shows the front view of a typical ACS550 Bypass floor mount
configuration, and identifies the major components.
l
ACS-CP-A
Control Panel
Operating handle for
Circuit Breaker
Cover Control
ACS-CP-A
Control Panel
Operating handle for
Circuit Breaker
Cover Control

6 ACS550-CC Packaged Drive with Bypass
Installation
The following is a typical power diagram.
Installation Flow Chart
The installation of Bypass Configurations for ACS550 drives follows the outline
below. The steps must be carried out in the order shown. At the right of each step
are references to the detailed information needed for the correct installation of the
unit.
Task Reference in ACS550-01/U1 User’s Manual “Installation”
section Reference in this Manual
PREPARE for installation “Preparing for Installation” Floor Mounted: “Lifting the Drive” on
Page 7
“Drive Identification” on Page 8
“Suitable Mounting Location” on page 8
PREPARE the Mounting
Location
“Prepare the Mounting Location” Prepare the Mounting Location - Floor
Mounted Enclosures” on page 9
“Dimensions and weights” on page 27
REMOVE the front cover “Remove Front Cover” --
MOUNT the drive “Mount the Drive” --
INSTALL wiring “Wiring Overview” and 
“Install the Wiring”
Installing the Wiring starting on page 10
CHECK installation “Check Installation” --
RE-INSTALL the cover “Re-install Cover” --
APPLY power “Apply Power” --
START-UP “Start-Up” --
ACS550
Drive with Bypass
Motor
3 Phase
Drive
Circuit Breaker
Service Switch
(Optional)
Input Power
Bypass
Contactor
Drive Output
Contactor

ACS550-CC Packaged Drive with Bypass 7
Installation
Preparing for Installation
Lifting the Drive
Floor Mounting
Warning! Handle and ship floor mounted enclosures
only in the upright position. These units are not
designed to be laid on their backs.
1. Use a pallet truck to move the package/enclosure to the
installation site.
2. Remove any bolts that secure the cabinet to the shipping
pallet.
Warning! Use the lifting lugs/bars at the top of the unit
to lift floor mounted drives.
3. Use a hoist to lift the drive. (Do not place drive in final
position until mounting site is prepared.





PC00005
PC00003
30o

8 ACS550-CC Packaged Drive with Bypass
Installation
Preparing for Installation
Drive Identification
To identify the type of device you are installing, refer to the type code number on the
device identification label.
• Wall mounting base drives – label attached on the side surface of the heat sink.
• Packaged drive with screw cover – label attached to outside surface on the left
side of the enclosure.
• Enclosure with hinged cover/door – label on inside surface of the cover/door.
Type Code Number
Use the following to interpret the type code found on the identification label.
ACS550-U1-015A-4 +…+…
AC Drive = 550 Product Series
Construction
U1 or U2 = Base Drive
CC = Bypass with circuit breaker
PC = Drive with circuit breaker
PD = Drive with disconnect switch
Output current rating (See ratings chart for details)
Voltage rating
2 = 208…240 VAC
4 = 380…480 VAC
6 = 500…600 VAC
Enclosure protection class
No specification = UL Type/NEMA 1
+B055 = UL Type/NEMA 12
+B058 = UL Type/NEMA 3R
Power options
+F267 = Service switch
Input/Output option modules
+L502 = Pulse encoder interface
+L511 = Relay output extension
+L512 = 115/230 V digital input interface
Fieldbus adaptors
+K451 – DeviceNet Adaptor
+K454 = Profibus-DP Adaptor
+K457 = CANopen Adaptor
+K462 = ControlNet Adaptor
+K466 = Ethernet Adaptor
+K467 = PROFINET IO Adaptor
Miscellaneous Options
+P919 = Bypass Cover Control Option
Suitable Mounting Location (Supplement to ACS550-01/U1 User’s Manual)
For selecting a suitable mounting location for Drive with Bypass units, refer to:
• Preparing for installation in the ACS550-01/U1 User’s Manual, and
• The Technical Data section of this manual for information on dimensions and
weights