ABB J2007003L301CB User manual

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© 2021 ABB. All rights reserved. Version 1.0
SPS POWER EXPRESS SHELF
INPUT: 100-120VAC 15A, 200-240VAC 7.5A
OUTPUT: 16 x -42 TO -57VDC 100VA PER CHANNEL
Quick Start Guide - 8600427867P
QUICK START GUIDE
This equipment is not suitable for use in locations where children are likely to be present. This equipment is
intended only for use in a RESTRICTED ACCESS AREA.

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© 2021 ABB. All rights reserved. Version 1.0
Contents
Introduction ······························································································································ 4
Mounting Dimensions ·············································································································· 5
Safety statement······················································································································ 7
Precautions ······························································································································· 8
Equipment Identification········································································································· 9
Information - Tools Required ·································································································· 10
Step 1 – Mount Shelf ················································································································· 10
Step 2 – Connect chassis Ground ···························································································· 10
Step 3 – Connect AC Input········································································································ 11
Step 4 – Connect Battery ········································································································· 11
Step 5– Connect DC Output & Output Return ········································································ 12
Step 6 - Set Controller Jumpers······························································································· 12
Step 7 – Install Controller ········································································································· 13
Step 8 – Install Alarm and LAN Cable······················································································· 13
Step 9– Install wire Battery Temp and Voltage monitor························································ 14
Step 10 - Install Rectifiers ········································································································ 14
Step 11 - Verify Shelf ID Setting······························································································· 14
Step 12– Initial Converter Modules·························································································· 14
Step 13– Initial Start Up··········································································································· 14
Step 14 – controller per galaxy pulsar edge controller ·························································· 15
Information: Alarm Card (LEDs and Alarm) ············································································ 15
Information: Converter Module LEDs ····················································································· 15
Information: Circuit ON/OFF and Load Detection Circuit ON ·············································· 16
Information: Manual Module Operations ··············································································· 16
Information: Fault Detection Circuit ON ················································································ 17
Information: Alarm Connections ···························································································· 17
Information: Rectifier Basic Information ··············································································· 17
Spare List ·································································································································· 18
Specifications and Applications ····························································································· 18
Change History (excludes grammar & clarifications)···························································· 19
Disclaimer·································································································································· 20
QUICK START GUIDE

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© 2021 ABB. All rights reserved. Version 1.0
Contents
Table of Figures
Figure 1 SPS Shelf front and Rear view ··················································································· 4
Figure 2 J2007003L301A and J2007003L301AB Dimensions ················································ 5
Figure 3 J2007003L301C and J2007003L301CB Dimensions ················································ 5
Figure 4 Mounting Shelf ··········································································································· 10
Figure 5 Chassis Ground Connection ····················································································· 10
Figure 6 AC Input IEC– C19 Connector ··················································································· 11
Figure 7 AC Input Terminal block Connector ········································································· 11
Figure 8 Connect Battery········································································································· 11
Figure 9 DC Output connection······························································································· 12
Figure 10 Controller Jumper ···································································································· 12
Figure 11 Controller Installation ······························································································ 13
Figure 12 Alarm Connection····································································································· 13
Figure 13 Rectifier Installation ································································································ 14
Figure 14 Shelf ID setting ········································································································ 14
Figure 15 Converter module installation················································································· 14
Figure 16 Alarm Card ················································································································ 15
Figure 17 Module LEDs·············································································································· 15
Figure 18 Module LEDs & Button ····························································································· 16
Table of Tables
Table 1 SPS Shelf Variants ······································································································· 4
Table 2 Shelf LED and Alarm···································································································· 15
Table 3 Module LED status ······································································································· 15
Table 4 J1 Alarm Connection···································································································· 17
Table 5 J2 Alarm Connection···································································································· 17
Table 6 Rectifier and Plant Data ······························································································ 17
Table 7 Converter Data············································································································· 18
Table 8 Spare Listing ················································································································ 18
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© 2021 ABB. All rights reserved. Version 1.0
Introduction
This manual is intended as a guide in assisting equipment understanding and installation. This configuration of
the Slimline Power system (SPS) has one SPS Rectifier module and two Converter modules delivering -42 to -57VDC
at 100VA power Per Channel. This shelf has a total of 16 Output DC Channel with each Converter module having 8
Output channel, each output channel can support 100VA with individual LED status. The SPS Power express (PE)
shelf takes an input AC voltage of 100-120VAC 15A or 200-240VAC 7.5A which is fed to a single SPS rectifier unit.
The Slimline power system are available in four different configurations with battery/without battery for IEC - C19
or terminal block AC input connector type described in table 1 below. It supports a shelf Alarm card for shelf
status and fault indications with a controller. The AC input and DC output connections are available at the rear side
of the panel.
The Slimline power system shelf with IEC– C19 AC input measures (44mm (1.73") x 440.7mm (17.35") x 300.22mm
(11.82”) (H x W x D). The Slimline power system shelf with Terminal block AC input measures (44mm (1.73") x
440.7mm (17.35") x 335.02mm (13.19”) (H x W x D).
SPS Shelf variants with Part number Description
J2007003L301CB SPS POWER EXPRESS SHELF WITH BATT
J2007003L301C SPS POWER EXPRESS SHELF NO BATT
J2007003L301AB SPS POWER EXPRESS IEC-C19 SHELF WITH BATT
J2007003L301A SPS POWER EXPRESS IEC-C19 SHELF NO BATT
Table 1: SPS Shelf Variants
Figure 1: SPS Shelf front and rear view
Controller Alarm card Converter 1 Converter 2 Rectifier
Phoenix terminal block
(AC Input)
Phoenix terminal block 16 Channel DC Outputs Alarm Connections
IEC - C19
(AC Input) 16 Channel DC Outputs Alarm Connections
SPS Shelf - front view
SPS Shelf with terminal block connector - rear view
SPS Shelf with IEC– C19 connector - rear view
Battery Connection
Battery Connection
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© 2021 ABB. All rights reserved. Version 1.0
Mounting Dimensions
Figure 2: J2007003L301A and J2007003L301AB Dimensions
Figure 3: J2007003L301C and J2007003L301CB Dimensions
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© 2021 ABB. All rights reserved. Version 1.0
Customer Care
[phone]
Reference Documents
Documents Title
J2007003-AD SPS POWER EXPRESS SHELF ASSEMBLY DRAWING
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© 2021 ABB. All rights reserved. Version 1.0
Safety Statements
• Do not install this equipment over combustible surfaces.
• Rules and Regulations - Follow all national and local rules and regulations when making field connections.
• Compression Connectors
• U. S. or Canada installations - use Listed/Certified compression connectors to terminate Listed/Certified field-wire
conductors where required.
• All installations - apply the appropriate connector to the correct size conductor as specified by the connector manufacturer,
using only the connector manufacturer’s recommended or approved tooling for that connector.
• Electrical Connection Securing: Torque to the values specified on labels or in the product documentation.
• Cable Dress - dress to avoid damage to the conductors and undue stress on the connectors.
• Fuses and Circuit Breakers - Size as required by the National Electric Code (NEC) and/or local codes. Refer to the
equipment ratings to assure current does not exceed: Continuous Load (List 1) - 60% of protector rating Maximum Load
(List 2 - typically end of discharge) - 80% of protector rating.
• Field-wired Conductors - Follow all National Electric Code (NEC) and local rules and regulations .
• Insulation rating: 90°C minimum; 105°C (minimum) if internal to enclosed equipment cabinets.
• Size AC field-wired conductors with 75°C ampacity (NEC) equal to or greater than their panel board circuit breaker rating.
• Size DC field-wired conductors with 90°C ampacity (NEC) equal to or greater than circuit breaker/fuse rating.
• AC and DC input disconnect/protection - Provide accessible devices to remove input power in an emergency. Alarm Signals
- Provide external current limiting protection. Rating 60V, 0.5A unless otherwise noted.
• Grounding - Connect the equipment chassis directly to ground. In enclosed equipment cabinets connect to the cabinet ac
service ground bus. In huts, vaults, and central offices connect to the system bonding network.
• Circuit Breakers and Fuses - Use only those specified in the equipment ordering guide..
• GMT Style Fuses - Use only fuses provided with safety cap
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© 2021 ABB. All rights reserved. Version 1.0
Precautions
• Install, service, and operate equipment only by professional, skilled and qualified personnel who have the necessary
knowledge and practical experience with electrical equipment and who understand the hazards that can arise when
working on this type of equipment.
• Disconnect batteries from outputs and/or follow safety procedures while working on equipment. Batteries may be
connected in parallel with the output of the rectifiers. Turning off the rectifiers will not necessarily remove power from the
bus.
• Do not disconnect permanent bonding connections unless all power inputs are disconnected.
• Verify that equipment is properly safety earth grounded before connecting power. High leakage currents may be possible.
• Exercise care and follow all safety warnings and practices when servicing this equipment. Hazardous energy and voltages
are present in the unit and on the interface cables that can shock or cause serious injury. When equipped with ringer
modules, hazardous voltages will be present on the ringer output connectors.
• Use the following precautions in addition to proper job training and safety procedures:
• Use only properly insulated tools.
• Remove all metallic objects (key chains, glasses, rings, watches, or other jewelry).
• Follow Lock Out Tag Out (LOTO) procedures: customer specified, site specific, or general as appropriate. Disconnect all
power input before servicing the equipment. Check for multiple power inputs.
• Wear safety glasses.
• Follow Personal Protective Equipment requirements: customer specified, site specific, or general as appropriate.
• Test circuits before touching.
• Be aware of potential hazards before servicing equipment.
• Identify exposed hazardous electrical potentials on connectors, wiring, etc.
• Avoid contacting circuits when removing or replacing covers.
• Use a personal ESD strap when accessing or removing electronic components.
• Personnel with electronic medical devices need to be aware that proximity to DC power and distribution systems, including
batteries and cables, typically found in telecommunications utility rooms, can affect medical electronic devices, such as
pacemakers. Effects decrease with distance.
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Equipment Identification
Product Label
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Information - Tools Required
• Wire cutters and strippers
• Digital meter with an accuracy of ±0.02%
• Torque wrench– 0-65 in-lb (0-10 Nm)
• Sockets 5/16”, 7/16”.
• Cable Crimpers
• Screw drivers (flat-blade and Phillips #1 and #2)
Step 1 – Mount Shelf
1. Position the SPS shelf System mounting ears with the
mounting frame.
2. Attach shelf to the frame using three screws on each
side (four on each side) - 12-24 (provided).
3. Torque to 35 in-lb (4Nm) - 5/16” socket.
4. Provide 2 inch minimum clearance at back of shelf for
converter airflow.
Step 2 – Connect Chassis Ground
1. Lug Landings: #10 double-hole on 5/8-inch center (lugs not provided)
2. Minimum 10 AWG wire is recommended.
3. Torque to 30 in-lb (3.4Nm) - 5/16” socket.
Some applications may rely on frame mounting screws for shelf ground omitting the chassis ground cable.
Mounting Ears
Chassis Ground Connection
Figure 4: Mounting Shelf
Figure 5: Chassis Ground Connection
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Step 3 – Connect AC input
The AC input is provided through a IEC - C19 connector or 3 pin
terminal connector based on the configuration of the shelf
discussed as below:
For J2007003L301AB and J2007003L301A Configurations:
• Connect the IEC - C19 AC input cable to the C19 connector
provided at the rear side of shelf.
For J2007003L301CB and J2007003L301C Configurations:
• Use the thumb screw to remove the AC cover provided at
the rear side of shelf.
• Route the cable through the hole in the AC cover.
• Wire size recommended is 12 AWG with ferrule.
• Strip wire 3/16”
• Insert wire fully into wire entry of the female 3 pin terminal
connector.
• Tighten the screw (1/16” flat screw driver).
• Connect the 3-pin female connector to the AC input terminal
of the shelf.
• Mount the AC cover back over the input and tighten the
thumb screw.
Danger: Turn OFF and lock-out tag-out the AC source before
making AC connections. Follow all local and national wiring rules.
Caution: Route AC cables to avoid contact with sharp or rough
surfaces that may damage insulation and cause a short circuit.
Figure 6: AC Input IEC– C19 Connector
AC Input (C19 Connector)
Figure 7: AC Input Terminal block Connector
AC Input (3-pin
terminal connector)
L1 PEL2/N
Phoenix Mating
connector
L1 L2/N PE
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Step 4 – Connect Battery (Only applicable for J2007003L301CB and
J2007003L301CB)
Wire size: 6AWG
Lug landing: Single hole 90° lugs, 6AWG size
Screw size: 10-32
1. Attach single lugs to the wire .
2. Connect the lugs to the bus bar.
3. Torque the screw to 30 in-lb (3.4Nm).
Figure 8: Connect Battery
Lugs
(GND)
48VDC

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© 2021 ABB. All rights reserved. Version 1.0
Step 5 – Connect DC Output
• There are 16 DC terminal Outputs and 16 DC Output Returns - 8 per Power Express Converter Module.
• Strip the output wire 1/2”.
• Push the screw driver into release hole (#0 Phillips or 1/8” flat screw driver) at a downward angle.
• Insert wire fully into wire entry.
• Pull wire to verify insertion.
Figure 9: DC Output Connection
Step 6 - Set Controller Jumpers
• LAN port may be temporarily set to Local mode, but must be set to Network mode for remote monitoring.
• Alarm relays may be set to “Open on Alarm” or “Close on Alarm”
Figure 10: Controller Jumpers
Release Hole
Local/Network
Jumper
USB Craft Port
Alarm relay
jumpers
Wire Entry
24 - 8 gauge
-48V DC Output Terminals
DC Output Return Terminals
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Step 7 - Install Controller
• Slide the PS841A_0I6R_USB_DS controller into the left
most slot of the shelf.
• Secure the controller by snapping it firmly to the shelf
slot.
Step 8 - Install Alarm and LAN Cables
• The Alarm Connectors are on the rear side of the Shelf.
• Alarm J5 provides LAN - Connect to the Ethernet network.
• ALARM J3 provides Data connection for Battery temperature and voltage monitor.
• Alarm J1 and J2 have detachable blocks which can be used to Wire to office alarms and signals.
• Connect alarm cables to the 10-pin Alarm connector.
• Strip the alarm wire 3/16” .
• Insert wire fully into wire entry (28-16 AWG).
• Tighten screw with 1/16” flat screw driver.
• Insert alarm connector into the chassis.
Figure 11: Controller Installation
J5 LAN Connection
J2 Alarm Connection
J1 Alarm Connection
Figure 12: Alarm Connections
J4
(Not applicable for this System)
J3 Battery Temp and Voltage Monitor
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Step 9- Install 1-Wire Battery Temp and Voltage Monitor per Galaxy Pulsar Edge
Controller Quick Start Guide - Optional
Connect 1-Wire Battery Temp and Voltage Monitor to upper DATA connector (J3) of SPS PE shelf.
Step 10 - Install Rectifiers
• Firmly push the rectifier module EP1600-UTEZ RECTIFIER
into the rectifier slot.
• Tighten the thumb screw until the rectifier is seated.
NOTE: When installing a rectifier in a powered system the RUN
LED on the rectifier will blink until communication with the con-
troller is established.
Step 12 - Install Converter Modules
• Verify Module Type - PE 8CKT LMT MODULE (150027362 ). There are two converter modules to be fixed in the
converter shelves provided.
• Open the latch of the converter module.
• Insert module into the respective slot of the Shelf.
• Close the latch of the converter module.
Step 11 - Verify Shelf ID Setting
• Set Shelf ID to 00 to operate without a system controller.
• Set Shelf ID to 01 through 98 are read by a controller if
present.
• Set Shelf ID to 99 to perform Lamp Test.
Step 13 – Initial Start Up
• Verify that all AC, DC and Alarm connections are complete and secure.
• Turn on the AC input breakers.
• If there are no alarms, make required adjustments to the default settings on the controller for this installation.
Figure 13: Rectifier Installation
Figure 14: Shelf ID setting
Figure 15: Converter Module Installation
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Step 14 - Configure Controller per Galaxy Pulsar Edge Controller Quick Start
Guide
Verify and edit controller basic configuration parameters per site engineering instructions.
Information: Alarm Card (LEDs and Alarm)
Shelf LEDs and Alarms
Condition Shelf LED Shelf Alarm
OK ALM
Class 2 Circuit On GOFF -
Class 2 Circuit OFF GOFF -
Class 2 Circuit Overcurrent/shorted OFF YAlarm
Class 2 Circuit Fail (1 or more) OFF RAlarm
Input Voltage Very Low OFF OFF Alarm
Input Voltage Out of Range OFF Y BLINK Alarm
Reversed Input Polarity OFF R BLINK
Y BLINK Alarm
Alarm Card Fail OFF RAlarm
Internal Shelf Comm Fault3 OFF GAlarm
GP Comm Fault OFF R BLINK Alarm
Module LEDs
Condition Module OK LED Module Circuit LEDs2
1-8
Priority1LED
Circuit - On GG
Circuit - OFF GOFF
Circuit - ON - Overcurrent 3YY
Circuit Fail 1RR
Comm Fault - Alarm Card 4R BLINK Per circuit
Condition
Module Fail 1ROFF
Input Voltage Out of Range 2Y BLINK OFF
Input Voltage Very Low or Reversed
Polarity OFF OFF
Table 2: Shelf LED and Alarm
Table 3: Module LED Status
Circuit LED
Figure 16: Alarm Card
Information: Converter Module LEDs
1 OK LED indicates the highest LED priority. Priority 1 is highest.
2 Each Circuit LED indicates the Condition of its Circuit, independently of the other Circuits.
3 Internal Shelf Comm Fault is the loss of communication between the alarm card and 1 or more modules. Possible causes: module removal and module internal
failure.
Replace the module or remove and replaced the Alarm Card to clear the alarm.
Figure 17: Module LEDs
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Information: Circuit ON/OFF and Load Detection
Circuit ON: Output is powered unless over loaded (power exceeds 100VA). Overloads are retested every 4 sec.
Circuit OFF: Output is unpowered.
Circuit Load Detection:
Circuits are scanned for loads upon module power up and upon manual scan.
Circuits with loads are turned ON, circuits without loads are turned OFF.
Circuit ON/OFF status is only set by scans and Manual Circuit ON/OFF actions. The last action determines the ON/
OFF state of each circuit.
The only automatic change in circuit ON/OFF status occurs upon module power up.
Information: Manual Module Operations
Manually Scan Circuit Loads: Press and release the Button - no interruption of power to ON circuits.
Manual Circuit ON/OFF:
1. Press and hold the Button to enter the manual mode hold until the OK LED turns OFF and back ON
(2 seconds)
1. Tap the Button repeatedly until the desired Circuit LED blinks.
Circuit ON - LED ON with brief blink OFF
Circuit OFF - LED OFF with brief blink ON
3. Press and hold the Button to toggle the circuit ON/OFF hold until the OK LED turns OFF and back ON
(2 seconds)
3. Repeat from step 2 to operate another circuit.
4. Automatic operation is restored after a few seconds of Button inactivity.
The OK LED is turned OFF when the button is pressed. It returns to ON when the button is released or after the
button is held for 2 seconds.
Circuit LED
Converter Button
Figure 18: Module LEDs & Button
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Information: Alarm Connections
Connector J1 - Controller Variants
Pin 0I5R_D (5 Relays), 3C3R 3 Inputs, 3 Relays, 9C0R_USB 9 Inputs, no Relays
1Output: R3 = Rtn Input: PBT/TR Input: Door Open
2Output: R2 = Rtn Input: Hi Ext. Temp. Input: Surge Protect Fail
3Output: R1 = Rtn2Output: R1 = Rtn Input: Door 2 Open
4Output: PMN Rtn Output: PMN Rtn Input: Ext DC Fail Major
5Output: PMJ Rtn Output: PMJ Rtn Input: Ext DC Fail Minor
6Output: R3 = ACF Input: RTNS Input: Returns
7Output: R2 = RFA Input: Cust. Alrm 1 Input: Retrieve Generator
8Output: R1 = BD Output: R1 = BD Input: Battery Fail
9Output: PMN Output: PMN Input: Air Conditioner Fail
10 Output: PMJ Output: PMJ Input: External Fan Fail
Connector J2
Pin All Controllers
1Input: SPD Fail
2—
3Input: AUX MAJ
4Input: Air Cond. Fail
5Input: Door Open
6-48V
7-48V
8-48V
9Output: R4 = FAJ1
10 Output: R4 = Rtn1,2
Alarm connections are on the rear of the shelf - J1 is Alarm Outputs and J2 is Alarm Inputs. Change alarm
descriptions via LAN port (Web pages) or Craft port (EasyView2) when required.
Table 4: J1 Alarm Connections Table 5: J2 Alarm Connections
Information: Fault Detection
Circuit ON: Output is powered unless over loaded (power exceeds 100VA). Overloads are retested every 4 sec.
Circuit OFF: Output is unpowered.
Circuit Load Detection:
Circuits are scanned for loads upon module power up and upon manual scan.
Circuits with loads are turned ON, circuits without loads are turned OFF.
Circuit ON/OFF status is only set by scans and Manual Circuit ON/OFF actions. The last action determines the ON/
OFF state of each circuit. The only automatic change in circuit ON/OFF status occurs upon module power up.
Information – Rectifier Basic Information
Rectifier
Single phase, hot-pluggable, fan-cooled
Input Recommended
AC Breaker Output
Vac AAFloat
Vdc WA
CC109165610 EP1600-UTEZ: 1600W 100 - 120 15 20 48 - 58 1200 24
200 - 240 7.5 10 48 - 58 1600 32
Table 6: Rectifier and Plant Data
Note: Output Current at 54.5V. Outputs are power limited, not current limited.
1 Only with 6 relay controllers (...6R…).
2 Returns for R1 and R4 are bridged. Other returns are isolated.
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© 2021 ABB. All rights reserved. Version 1.0
Spare List
Power Modules
Ordering code Description Application
CC109165610 EP1600-UTEZ RECTIFIER 48 - 58V, 24A AC/DC Rectifier Module
150027362 PE 8CKT LMT MODULE -48V unregulated Converter Module
Controller Modules
150038227 SPS841A_0I6R_USB_DS CONTROLLER Controller
150027361 PE ALARM CARD Controller Alarm Card
Ship Loose Material
Ordering code Description Application
CC408578578 SCREW MCH #10-32 HEX HEX SL CONE LCK STEEL Module Mounting Provisions
CC408577571 SCREW TAP #12-24 HEX WSH HEX SL STEEL ZINC-
CLEAR Module Mounting Provisions
450026710 TB 1850741 FRONT-MC 1,5/10-ST-3,81 8A 160V 10-POS 10-pin Connector
4600417774P CONNECTOR 5.08MM PITCH 3POS 16A 300V 3POS AC Input mating connector
Table 8: Spares Listing
Specifications and ordering information are in the Power Express Class 2 Distribution Brochure available at
abbpowerconversion.com
• External Surge Protective Device (SPD) is required on all AC inputs.
• Equipment and subassembly ports:
1. are suitable for connection to intra-building or unexposed wiring or cabling
2. can be connected to shielded intra-building cabling grounded at both ends.
• Grounding / Bonding Network – Connect to an Isolated Ground Plane (Isolated Bonding Network) or an Integrated Ground
Plane (Mesh Bonding Network or Common Bonding Network).
• Installation Environment - Install in Network Telecommunication Facilities, OSP, or where NEC applies.
• Battery return may be either Isolated DC return (DC-I) or Common DC return (DC-C).
• External Surge Protective Devices (SPDs) - are required on all AC inputs. Equipment Safety is Approved in IEC 60664-1
Installation Category II environments.
• DC Returns - Isolated DC return (DC-I) or Common DC return (DC-C).
Specifications and Applications
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Information – Converter Module Basic Information
Converter Input Recommended
Fuse Per Output
Vdc A AVdc VA A
150027362 PE 8CKT LMT MODULE -40 to -60 20 25 -42 to -58 100 2.38 Max
Table 7: Converter Data
Note: Each converter provide 8 outputs

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© 2021 ABB. All rights reserved. Version 1.0
Version Date Description of the change
1.0 12/22/2021 Initial Release
Change History (excludes grammar & clarifications)
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Page 20
© 2021 ABB. All rights reserved. Version 1.0
We reserve the right to make technical changes or modify the
contents of this document without prior notice. With regard
to purchase orders, the agreed particulars shall prevail.
ABB does not accept any responsibility whatsoever
for potential errors or possible lack of information in this
document.
We reserve all rights in this document and in the subject matter and
illustrations contained therein. Any reproduction, disclosure to third
parties or utilization of its contents – in whole or in parts – is
forbidden without prior written consent of ABB.
Copyright© 2021 ABB
All rights reserved
ABB
601 Shiloh Rd.
Plano, TX USA
abbpowerconversion.com