ABB ACS880-207 User manual

ABB industrial drives
Hardware manual
ACS880-207 IGBT supply units

List of related manuals
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Hardware manual
ACS880-207 IGBT supply units
3AUA0000130644 Rev C
EN
EFFECTIVE: 2017-11-29
2017 ABB Oy. All Rights Reserved.
3. Electrical installation
5. Start-up
Table of contents

5
Table of contents
1. Introduction to the manual
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Applicability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Target audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Purpose of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Contents of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Related documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Categorization by frame size, option code and item designation . . . . . . . . . . . . . . . . . . 10
Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2. Operation principle and hardware description
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Operation principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Main circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Overview diagram of the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Layout drawing of an IGBT supply unit 1×R8i (limited scope version) . . . . . . . . . . . . . . 16
Overview drawing of a drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Layout drawings of the cubicles in the supply unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Layout drawing of an auxiliary control cubicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Layout drawings of incoming cubicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Layout drawing of a 400 mm incoming cubicle . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Layout drawing of a 600 mm incoming cubicle . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Layout drawing of a 1000 mm incoming cubicle . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Layout drawing of a supply module cubicle 2×R8i . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Layout drawings of supply and LCL filter modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
IGBT supply module (frame R8i) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
LCL filter module (BLCL-1x-x) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
LCL filter module (BLCL-2x-x) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Overview of power and control connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Overview of the control connections on the BCU control unit . . . . . . . . . . . . . . . . . . 28
Supply unit control devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Door switches and devices for frame R8i cabinet (limited scope version) . . . . . . . 29
Door switches and devices for frame R8i cabinet . . . . . . . . . . . . . . . . . . . . . . . . . 30
Main switch-disconnector / breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Auxiliary voltage switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Grounding switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Charging switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Operating switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Emergency stop button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
E-stop reset button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Other door controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
The ACS-AP-W control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
PC connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Fieldbus control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Type designation labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33