ABB CPS6000 User manual

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© 2023 ABB. All rights reserved. CPS6000_Series II External Distribution_QSG Version 2.0
Document – 850025053
CPS6000 Power System
• Wire cutters and strippers • Digital meter, +/- 0.02% • 5/16”and 3/8” nut drivers and sockets
• Heat shrink gun • Screw Drivers (#1 and #2 Phillips)
• Torque wrench (0-240 in-lb / 28 Nm) • Cable crimpers
Information – Tools Required
For systems with rear access AC terminal box.
The shelf is installed with a minimum gap of 3/4 inch below the system to allow proper airflow. Attach the CPS
shelf to the frame using a minimum of twelve (six on each side) of the 12-24 screws included with the shelf.
QUICK START GUIDE

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© 2023 ABB. All rights reserved. CPS6000_Series II External Distribution_QSG Version 2.0
Step # 1 – Connect DC Reference (CO) Ground
Use a 1/4” diameter double-hole lug on 5/8”center (Not provided) to ground the chassis as shown in the figure
below. Torque connection to 65 in-lbs. The DC reference ground is connected to the return bus as shown below.
Use a 3/8” diameter double-hole lug on 1” centers (Not provided).
DC Reference
Ground
Chassis (safety)
Ground
Step # 2 – Connect AC Input cords
Each Rectifier shelf comes equipped with rear access terminal blocks and conduit fittings for ac connection.
The AC feeds may be either 110 VAC or 208/220VAC depending on the rectifier type used.
Caution: Ensure ac power is OFF and use appropriate lock-out tag-out procedures before continuing with ac
connections.
Caution: When connecting to utility source, ensure all local and national wiring rules are being complied with.
Caution: When routing AC cables ensure cable does not come in contact with sharp or rough surfaces that may
damage insulation and cause a short circuit. Make sure cable does not come in contact with any pinch
points such as doors.

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© 2023 ABB. All rights reserved. CPS6000_Series II External Distribution_QSG Version 2.0
The figure (right) shows the DC circuit description for the
distribution system. The system is equipped with 20 (19” panel) or
26 (23” panel) bullet-style distribution positions. Each of the
positions in the distribution panel are selectable between either
battery inputs or load outputs.
Breaker sizes up to 250A, TPS fuses to 70A and GMT fuses to 12A are
available. DC Connections are made with double hole lugs on ¼-20
studs on 5/8” centers. The maximum tongue width for breaker
connections is 0.68”.
Load and battery cabling, showing multi-pole adapters
installed in distribution space
The correct multi-pole adapters must be used with multi-
pole breakers
Step # 3 – Connect DC Output to Loads and Batteries
Ordering code Description Picture
850021775 2 - pole Adapter bus for 100-150A breakers; used for 3/8” on 1” lugs (order 2 per 3pole breaker to
accommodate load and return lugs.)
850021955 3 - pole Adapter bus for 200-250A breakers; Centered connection (order 2 per 3 pole breaker to
accommodate load and return lugs.)

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© 2023 ABB. All rights reserved. CPS6000_Series II External Distribution_QSG Version 2.0
J5 LAN
J4 Office
Alarms
J3 Alarm
Inputs
J2 Thermal probes
Step # 5 – Rectifier Installation
To install a rectifier, remove the rectifier from all of it’s packing material and unlatch the handle as shown above.
Firmly push the rectifier into the rectifier slot until the connector on the rear of the rectifier engages with the
connector at the back of the rectifier slot on the CPS shelf. The latch will pop most of the way up when the rectifier
is properly seated. Push the latch up into the latched position to complete engagement.
Step # 4 – Controller Connections
Connect LAN, Office Alarm, Alarm Inputs and Thermal Probes to J5, J4, J3 and J2 respectively as shown right.
Special Cables are available for these purposes if required.
Step # 6 - Initial Start Up
Verify that all AC, DC and Alarm connections are complete and secure. Once this is complete, the AC input breakers
may be turned on. If rectifiers have not yet been installed, install rectifiers now as described previously. As each
rectifier is installed, the controller automatically identifies the new rectifier and begins communication.
If there are no alarms, make any adjustments to the default settings on the controller that are required for this
installation. Refer to the Pulsar Plus Product Manual for issues like web pages, craft port and changes to settings.
Most functions in software are intuitive by referring to the menu map listed in the detail Manual

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© 2023 ABB. All rights reserved. CPS6000_Series II External Distribution_QSG Version 2.0
Voltage
Test Jacks
Menu
Navigation
RS232 and Ethernet
Ports to plug in a PC
to use Web Pages
Plant Status LEDs
LCD
Display
Voltage
Test Jacks
Menu
Navigation
RS232 and Ethernet
Ports to plug in a PC
to use Web Pages
Plant Status LEDs
LCD
Display
The backlight of the four-line LCD display changes color
to reflect the system alarm status as follows:
Green Normal
Amber Minor Alarms Present
Red Major Alarms Active
The up and down arrow keys can be used to adjust
screen contrast when the controller is displaying the
default screen. The left and right arrow keys are used to
navigate the menus and the up and down arrow keys are
used to change values when configuring the system. A
black box highlighting a menu item indicates that the
item has sub-menus. Full configuration details and
Menu structure are available in the Product Manual.
Information: Controller Basic Operation
Information: Controller Menu

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© 2023 ABB. All rights reserved. CPS6000_Series II External Distribution_QSG Version 2.0
Ordering Codes Descriptions
CC109142980 QS873A Thermal Probe
CC848817024 B: 10’ controller to thermal probe wireset
CC109157434 B: 20’ controller to thermal probe wireset
CC848822560 C: 1’ thermal probe to thermal probe wireset
848719803 C: 5’ thermal probe to thermal probe wireset
CC848822321 C: 10’ thermal probe to thermal probe wireset
Ordering Codes Descriptions
108958422 ES771A Voltage Monitor Card
CC848791517 D: 2 ½’ ES771A to probe wireset
CC848797290 D: 6’ ES771A to probe wireset
848719829 D: 10’ ES771A to probe wireset
CC848791500 G: 4’ ES771A to ES771A or controller wireset
848652947 G: 10’ ES771A to ES771A or controller wireset
Temperature Measurement Temperature and Voltage Measurement
Information: Office Alarm Connections
All standard controller output alarm connections are available from the output connector. Connector J4 provides
access to the primary customer alarm output interface. Connector J4 is a 20-pin right angle header with latching
capability. Standard color coded cable assemblies are available.
Office Alarm Cables:
Discrete Wire 15ft: CC109157442
Discrete Wire 50ft: CC848817635
Discrete Wire 150ft: CC848817643
Contact technical field support for additional cable options.
48V Standard Pin Color
PCR Power Critical 1BL
PCR_C 11 BL-BK
PMJ Power Major 2O
PMJC 12 O-BK
PMN Power Minor 3G
PMN_C 13 G-BK
R1 Battery on Discharge (BD) 4BR
R1_C 14 W-BK
R2 AC/Multiple AC Fail (ACF) 5S
R2_C 15 BK-W
R3 Rectifier Fail (RFA) 6BL
R3_C 16 BL-R
R4 Very Low Voltage 7O
R4_C 17 R
R5 Fuse Alarm (External FAJ2) 8G
R5_C 18 R-G
R6 High Voltage (HV) 9BR
R6_C 19 R-W
R7 Unassigned
(User Configurable) 10 S
R7_C 20 R-BK
Information: 1 – Wire Battery Temp and Voltage Monitor
Battery Monitoring is accomplished with a “Daisy Chained” series of probes connected to J3. The Probes are used
to monitor battery temperature and voltage (ES771 required to monitor voltage). Bolt the Probe under the “–”
terminal connector hardware; NOT under the connecting Lug.

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© 2023 ABB. All rights reserved. CPS6000_Series II External Distribution_QSG Version 2.0
Version Date Description of the change
1.0 07/2012 Initial release
2.0 07-11-2023 Updated as per ABB template
Change History (excludes grammar & clarifications)

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© 2023 ABB. All rights reserved. CPS6000_Series II External Distribution_QSG Version 2.0
We reserve the right to make technical changes or modify the
contents of this document without prior notice. With regard
to purchase orders, the agreed particulars shall prevail.
ABB does not accept any responsibility whatsoever
for potential errors or possible lack of information in this
document.
We reserve all rights in this document and in the subject matter and
illustrations contained therein. Any reproduction, disclosure to third
parties or utilization of its contents – in whole or in parts – is
forbidden without prior written consent of ABB.
Copyright© 2023 ABB
All rights reserved
ABB
601 Shiloh Rd.
Plano, TX USA
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