ABB CPS6000 User manual

QUICK START GUIDE
Page 1
© 2021 ABB. All rights reserved.
This CPS6000 power system is a 23” shelf equipped with a Pulsar Edge Controller.
Single shelf system
Two shelf system Start with Step A1 of the Two Shelf System Addendum on page 5.
Tools required:
• Wire cutters and strippers
• Cable crimpers
• Torque wrench - 0-65 in-lb (0-10Nm)
Step 1 - Mount Shelf
Attach shelf to the frame using a minimum of four screws (two on each side) - 12-24 (provided).
Step 2 - Connect AC Inputs
• Sockets - 5/16”, 7/16, etc.
• Screwdrivers- Philips #1 and #2, Flat small
Use a pair of needle nose pliers to
remove the divider between the
individual rectifier
Snap Loose
Plastic
Divider With
Pliers
CPS6000 Power System
Models: CC109161163 23" Shelf, Rear AC inputterminals, 5power slots,
Rear bulk output
CC109171575 Dual Shelf Kit
Jl 1111
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11'"'"1 ...
Start with Step 1 on this page.
Torque to 35 in-lb (4N m) 5/16" socket.
This
shelf is equipped with rearaccess terminal blocksand knockouts on the side and top for conduit fittings.
The AC feeds may be 110Vac or 208/220Vac, depending on the type of rectifier used.
Each
rectifier can be fed from an individual circuit or one feed can power two or three rectifiers.
Connect
the appropriate sizeac wiring to the AC terminal blocks.
Caution: Ensure
ac power is OFF and use appropriate lock-out tag-out procedures before continuing with
ac connections.
Caution: When
connecting to utility source, ensure all local and national wiring rules are being complied with .
Caution:When
routing AC cablesensurecabledoes not come in contact with sharp or rough surfaces that may
damage insulation and cause a short circuit. Make sure cable does not come in contact with any pinch points
suchas doors.
feeds when
sharing inputs.
Installa strap between the terminal
blocks. Secure the strap in position
with screws and torque to 10 inch lbs.
Straps
and screwsareprovided.

QUICK START GUIDE
Page 2
© 2021 ABB. All rights reserved.
Step 3 - Connect Chassis and DC Reference (CO) Grounds
Connections are on the rear.
• Lug Landing: #10 on 5/8-inch center (lugs not provided)
• 10 AWG recommended
1. Connect Chassis Ground - Torque to 30 in-lb (4 Nm)
2. Connect DC Reference Ground - Torque to 30 in-lb (4 Nm)
Step 4 - Connect DC Output
Connections are on the rear. The shelf provides unprotected bulk output to an external distribution panel.
1. Lug Landing: #10 on 5/8-inch center (lugs not provided)
2. Connect +Bulk and -Bulk cables - Torque to 30 in-lb (4 Nm)
Step 5 - Set Jumpers - LAN Port and Relay per Galaxy Pulsar Edge Controller Quick
Start Guide Relay Jumpers
1. Set Jumpers - LAN Port and Relay
Step 6 - Install Controller per Galaxy Pulsar Edge Controller Quick Start Guide
Step 7 - Install Signal and Communications Cables
Connectors are on front
See Information: Alarm Connections … for Details
1. J1 Alarms and Inputs - Connect to office alarms and signals.
2. J5 LAN - Connect to Ethernet network.
Step 8 - Install 1-Wire Battery Temp and Voltage Monitor per Galaxy Pulsar Edge
Controller Quick Start Guide - Optional
1. Connect 1– Wire Battery Temp and Voltage Monitor to J2
Note: Some applications may rely on frame
mounting screws for chassis ground omitting the
shelf ground cable
- Bulk load output
(unprotected)
Chassis Ground.
+ Bulk load output
(unprotected)
DC Reference
ground. If required.
Step 2 - Connect AC Inputs (Continued)
R4
R2
RS
R3
Rl
L2/N
1 F EED P ER
RECTIFIER
ll
4 3 2 1 PMN P MJ
OR
L 2/ N
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1 FEED PER
3 OR 2 RECTIFIERS
£££.&..&..&. Cl <>se <> nAl~•m
Ii.I Iii IiiIiiIiiIii O p(il n Q n Al41Tm
(not available in two shelfsystems)

QUICK START GUIDE
Page 3
© 2021 ABB. All rights reserved.
Local Port LAN
Office alarm connector. See
Information: Office Alarm
Connections.
J2 - see Information: Battery Temp TP Monitor
Craft USB Port
Press Latch/
Handle
Release Button IN
Latch/Handle in
Latched Position
Latch/Handle
Springs Out
Part Way
Press Latch/
Handle
Step 9 - Controller Connections
1. J1 Alarms and Inputs - Connect to office alarms and signals.
2. J2 LAN - Connect to Ethernet network (.can also be used as a Craft Port when configured as a Server.)
Step 6 - Rectifier Installation
1. Unlatch the handle as shown above.
2. Firmly push the rectifier into the rectifier slot until the latch pops most of the way up.
3. Push the latch into the latched position.
Connectorsare on front.
See Information: Alarm Connections ... for Details
Jl 1111
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NOTE: When installing a rectifier in a powered system the ALM LED on the rectifier will blink until
communication with the controller is established.
A
~
~

QUICK START GUIDE
Page 4
© 2021 ABB. All rights reserved.
Information: Alarm Connections
Two Shelf System Addendum
Top Shelf Signal
connections, Controller, Control Panel - Active Bottom Shelf Signal connections not used, Controller not installed,
Control Panel - Inactive (unpowered)
Shelf to Shelf Signal Cable
J1
Shelf Address ID
Jumpers (2)
Circuit Board
1 2 3
1
9
16
8
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Office alarm connector (Jl) is located on the left side of the shelf. It providesaccess to the alarmrelay inputs
and outputs.
Note the wire color and alarm descriptions in the attached table
Pos Color Slgnal Factory Default
1 BLK UserConfigurable Alarm Input DoorOpen
2 w UserConfigurableAlarm Input AMJ (Aux Major)
3 R/BLK
PTC ProtectedVBUS-/ABS NA
4
OR PowerMajor Relay Return PMJRetum
5 OR/BLK PowerMinor
Relay Return PMN Return
6 R/WHT RelaylReturn BOD/ACFail Return
7 WHT/BLK Relay2 Return
ACF Return
8 BL/R Relay3andRelay4Return FAJ ReturnR3&R4
9 R UserConfigurableAlarm Input SPDFail
10 GR UserConfigurableAlarm Input Air ConditionerFail
11 BL
Relay4 Unassigned
12
GR/BK PowerMajor
Relay PMJ (PowerMajor)
13 BL/BK PowerMinor Relay PMN (PowerMinor)
14
GR/WHT Relay! BOD/ACFail
15 WHT/R Relay2
ACF
16 OR/R Relay3 FAJ
Two shelf systems combine two identicalshelvesand installa controller into the top shelf.
Krn)O
000

QUICK START GUIDE
Page 5
© 2021 ABB. All rights reserved.
Step A1 - Set Shelf Address Jumpers on Bottom Shelf
Step A2 - Mount Shelves per main Step 1
Step A3 - Install Shelf to Shelf Signal Cable
Step A3 - Proceed with installation from main Step 2
• Specifications and ordering information are in the Slimline Power System Ordering
Brochure available at
• External Surge Protective Device (SPD) is required on all AC inputs.
Equipment Safety is Approved in IEC 60664-1 Installation Category II environments.
• Equipment and subassembly ports: 1. are suitable for connection to intra-building or unexposed wiring or cabling;
2. can be connected to shielded intra-building cabling grounded at both ends.
• Grounding / Bonding Network – Connect to an Isolated Ground Plane (Isolated Bonding Network) or an Integrated
Ground Plane (Mesh-Bonding Network or Common Bonding Network).
• Installation Environment - Install in Network Telecommunication Facilities, OSP, or where NEC applies.
• Battery return may be either Isolated DC return (DC-I) or Common DC return (DC-C).
Reference Documents
These document s are available at abbpowerconversion.com
Set ShelfID Jumpers (2)on bottom shelf as shown above.
Install cable
between J2 on both shelves.
Specifications and Application
Document
108992120
850035894
CC848815341
abbpowerconversion.com
Title
CPS6000 PowerShelf Product Manual
Galaxy Pulsar Edge Quick
Start Guide
Pulsar Edge Controller Family ProductManual CP56000 PowerSystem Brochure
Jl 1111
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Page 6
© 2021 ABB. All rights reserved.
We reserve the right to make technical changes or modify the
contents of this document without prior notice. With regard
to purchase orders, the agreed particulars shall prevail.
ABB does not accept any responsibility whatsoever
for potential errors or possible lack of information in this
document.
We reserve all rights in this document and in the subject matter and
illustrations contained therein. Any reproduction, disclosure to third
parties or utilization of its contents – in whole or in parts – is
forbidden without prior written consent of ABB.
Copyright© 2021 ABB
All rights reserved
ABB
601 Shiloh Rd.
Plano, TX USA
abbpowerconversion.com
Jl 1111
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