ABB RELION REL650 User manual

—
RELION® 650 SERIES
650 series
Version 2.1
Operation manual

Document ID: 1MRK 500 125-UEN
Issued: March 2019
Revision: A
Product version: 2.1
© Copyright 2016 ABB. All rights reserved

Copyright
This document and parts thereof must not be reproduced or copied without written
permission from ABB, and the contents thereof must not be imparted to a third party, nor
used for any unauthorized purpose.
The software and hardware described in this document is furnished under a license and may
be used or disclosed only in accordance with the terms of such license.
This product includes software developed by the OpenSSL Project for use in the OpenSSL
Toolkit. (http://www.openssl.org/) This product includes cryptographic software written/
developed by: Eric Young ([email protected]) and Tim Hudson ([email protected]).
Trademarks
ABB and Relion are registered trademarks of the ABB Group. All other brand or product names
mentioned in this document may be trademarks or registered trademarks of their respective
holders.
Warranty
Please inquire about the terms of warranty from your nearest ABB representative.

Disclaimer
The data, examples and diagrams in this manual are included solely for the concept or product
description and are not to be deemed as a statement of guaranteed properties. All persons
responsible for applying the equipment addressed in this manual must satisfy themselves that
each intended application is suitable and acceptable, including that any applicable safety or
other operational requirements are complied with. In particular, any risks in applications where
a system failure and/or product failure would create a risk for harm to property or persons
(including but not limited to personal injuries or death) shall be the sole responsibility of the
person or entity applying the equipment, and those so responsible are hereby requested to
ensure that all measures are taken to exclude or mitigate such risks.
This document has been carefully checked by ABB but deviations cannot be completely ruled
out. In case any errors are detected, the reader is kindly requested to notify the manufacturer.
Other than under explicit contractual commitments, in no event shall ABB be responsible or
liable for any loss or damage resulting from the use of this manual or the application of the
equipment.

Conformity
This product complies with the directive of the Council of the European Communities on the
approximation of the laws of the Member States relating to electromagnetic compatibility
(EMC Directive 2004/108/EC) and concerning electrical equipment for use within specified
voltage limits (Low-voltage directive 2006/95/EC). This conformity is the result of tests
conducted by ABB in accordance with the product standard EN 60255-26 for the EMC directive,
and with the product standards EN 60255-1 and EN 60255-27 for the low voltage directive. The
product is designed in accordance with the international standards of the IEC 60255 series.

Table of contents
Section 1 Introduction.........................................................................................................5
1.1 This manual......................................................................................................................................... 5
1.2 Intended audience............................................................................................................................. 5
1.3 Product documentation................................................................................................................... 6
1.3.1 Product documentation set........................................................................................................ 6
1.3.2 Document revision history...........................................................................................................7
1.3.3 Related documents........................................................................................................................7
1.4 Document symbols and conventions.............................................................................................9
1.4.1 Symbols........................................................................................................................................... 9
1.4.2 Document conventions.............................................................................................................. 10
Section 2 Safety information............................................................................................11
2.1 Symbols on the product.................................................................................................................. 11
2.2 Warnings.............................................................................................................................................11
2.3 Caution signs.................................................................................................................................... 12
2.4 Note signs..........................................................................................................................................13
Section 3 Environmental aspects.....................................................................................15
3.1 Sustainable development............................................................................................................... 15
3.2 Disposing of the IED........................................................................................................................ 15
Section 4 Using the HMI.................................................................................................... 17
4.1 Using the local HMI...........................................................................................................................17
4.1.1 On-screen keyboard.................................................................................................................... 17
4.1.2 Logging on.................................................................................................................................... 18
4.1.3 Logging off................................................................................................................................... 20
4.1.4 Turning the display backlight on..............................................................................................20
4.1.5 Identifying the device................................................................................................................. 20
4.1.6 Adjusting the display contrast.................................................................................................. 21
4.1.7 Navigating in the menu...............................................................................................................21
4.1.7.1 Menu structure.......................................................................................................................... 21
4.1.7.2 Scrolling the display.................................................................................................................22
4.1.7.3 Changing the default view......................................................................................................22
4.1.8 Browsing setting values............................................................................................................. 22
4.1.9 Editing values............................................................................................................................... 23
4.1.9.1 Editing numerical values......................................................................................................... 23
4.1.9.2 Editing string values................................................................................................................24
4.1.9.3 Editing enumerated values.................................................................................................... 24
4.1.9.4 Changing time settings in LHMI............................................................................................24
4.1.10 Saving settings............................................................................................................................ 25
4.1.11 Clearing and acknowledging.....................................................................................................25
4.1.12 Using the local HMI help.............................................................................................................25
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Section 5 IED operation ....................................................................................................27
5.1 Normal operation............................................................................................................................. 27
5.2 Disturbance identification............................................................................................................. 27
5.2.1 Disturbance recording triggering............................................................................................ 27
5.2.2 Disturbance record analysis...................................................................................................... 27
5.2.3 Disturbance reports....................................................................................................................28
5.2.4 IED self-supervision.................................................................................................................... 28
5.2.5 Non-operative functions............................................................................................................28
5.3 IED parameterization...................................................................................................................... 29
5.3.1 IED settings for IED functionality.............................................................................................29
5.3.2 IED settings for different operating conditions................................................................... 29
Section 6 Operating procedures...................................................................................... 31
6.1 Monitoring......................................................................................................................................... 31
6.1.1 Indications.....................................................................................................................................31
6.1.1.1 Monitoring an internal IED fault ........................................................................................... 31
6.1.2 Recorded data.............................................................................................................................. 31
6.1.2.1 Creating disturbance recordings.......................................................................................... 32
6.1.2.2 Monitoring disturbance recorder data................................................................................ 32
6.1.2.3 Controlling and reading disturbance recorder data......................................................... 33
6.1.2.4 Monitoring events....................................................................................................................34
6.1.3 Remote monitoring.....................................................................................................................34
6.1.3.1 Monitoring the IED remotely................................................................................................. 34
6.1.4 Through fault monitoring report..............................................................................................35
6.1.4.1 Through fault monitoring tool...............................................................................................35
6.1.4.2 Through fault monitoring using local HMI..........................................................................40
6.2 Resetting the IED..............................................................................................................................41
6.2.1 Clearing and acknowledging via the local HMI...................................................................... 41
6.3 Changing the IED functionality..................................................................................................... 42
6.3.1 Defining the setting group........................................................................................................42
6.3.1.1 Activating a setting group..................................................................................................... 42
6.3.1.2 Browsing and editing setting group values....................................................................... 43
Section 7 Troubleshooting .............................................................................................. 45
7.1 Fault tracing......................................................................................................................................45
7.1.1 Identifying hardware errors...................................................................................................... 45
7.1.2 Identifying runtime errors......................................................................................................... 45
7.1.3 Identifying blocked functions...................................................................................................45
7.1.4 Identifying communication errors...........................................................................................45
7.1.4.1 Checking the communication link operation..................................................................... 46
7.1.4.2 Checking the time synchronization......................................................................................46
7.1.5 Diagnosing the IED status via the LHMI hint menu..............................................................46
7.2 Indication messages....................................................................................................................... 47
7.2.1 Internal faults............................................................................................................................... 47
7.2.2 Warnings........................................................................................................................................47
7.2.3 Additional indications................................................................................................................ 48
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7.3 Correction procedures................................................................................................................... 48
7.3.1 Creating user accounts and setting and changing passwords......................................... 48
7.3.1.1 Changing the password from the LHMI.............................................................................. 48
7.3.2 Identifying IED application problems..................................................................................... 49
7.3.2.1 Inspecting the wiring.............................................................................................................. 49
Section 8 Glossary..............................................................................................................51
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4

Section 1 Introduction
1.1 This manual
GUID-AB423A30-13C2-46AF-B7FE-A73BB425EB5F v19
The operation manual contains instructions on how to operate the IED once it has been
commissioned. The manual provides instructions for the monitoring, controlling and setting of
the IED. The manual also describes how to identify disturbances and how to view calculated
and measured power grid data to determine the cause of a fault.
1.2 Intended audience
GUID-C9B8127F-5748-4BEA-9E4F-CC762FE28A3A v10
This manual addresses the operator, who operates the IED on a daily basis.
The operator must be trained in and have a basic knowledge of how to operate protection
equipment. The manual contains terms and expressions commonly used to describe this kind
of equipment.
1MRK 500 125-UEN A Section 1
Introduction
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Operation manual

1.3 Product documentation
1.3.1 Product documentation set GUID-3AA69EA6-F1D8-47C6-A8E6-562F29C67172 v15
IEC07000220-4-en.vsd
Planning & purchase Engineering Installing Commissioning Operation Maintenance Decommissioning Deinstalling & disposal
Application manual
Operation manual
Installation manual
Engineering manual
Communication
protocol manual
Cyber security
deployment guideline
Technical manual
Commissioning manual
IEC07000220 V4 EN-US
Figure 1: The intended use of manuals throughout the product lifecycle
The engineering manual contains instructions on how to engineer the IEDs using the various
tools available within the PCM600 software. The manual provides instructions on how to set
up a PCM600 project and insert IEDs to the project structure. The manual also recommends a
sequence for the engineering of protection and control functions, LHMI functions as well as
communication engineering for IEC 60870-5-103, IEC 61850, DNP3, LON and SPA.
The installation manual contains instructions on how to install the IED. The manual provides
procedures for mechanical and electrical installation. The chapters are organized in the
chronological order in which the IED should be installed.
The commissioning manual contains instructions on how to commission the IED. The manual
can also be used by system engineers and maintenance personnel for assistance during the
testing phase. The manual provides procedures for the checking of external circuitry and
energizing the IED, parameter setting and configuration as well as verifying settings by
secondary injection. The manual describes the process of testing an IED in a station which is
not in service. The chapters are organized in the chronological order in which the IED should be
commissioned. The relevant procedures may be followed also during the service and
maintenance activities.
The operation manual contains instructions on how to operate the IED once it has been
commissioned. The manual provides instructions for the monitoring, controlling and setting of
the IED. The manual also describes how to identify disturbances and how to view calculated
and measured power grid data to determine the cause of a fault.
Section 1 1MRK 500 125-UEN A
Introduction
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Operation manual

The application manual contains application descriptions and setting guidelines sorted per
function. The manual can be used to find out when and for what purpose a typical protection
function can be used. The manual can also provide assistance for calculating settings.
The technical manual contains operation principle descriptions, and lists function blocks, logic
diagrams, input and output signals, setting parameters and technical data, sorted per
function. The manual can be used as a technical reference during the engineering phase,
installation and commissioning phase, and during normal service.
The communication protocol manual describes the communication protocols supported by
the IED. The manual concentrates on the vendor-specific implementations.
The point list manual describes the outlook and properties of the data points specific to the
IED. The manual should be used in conjunction with the corresponding communication
protocol manual.
The cyber security deployment guideline describes the process for handling cyber security
when communicating with the IED. Certification, Authorization with role based access control,
and product engineering for cyber security related events are described and sorted by
function. The guideline can be used as a technical reference during the engineering phase,
installation and commissioning phase, and during normal service.
1.3.2 Document revision history GUID-C8027F8A-D3CB-41C1-B078-F9E59BB73A6C v2.1.1
Document revision/date History
January 2016 First Release
March 2019 Maintenance Release
1.3.3 Related documents GUID-94E8A5CA-BE1B-45AF-81E7-5A41D34EE112 v4
Documents related to REB650 Document numbers
Application manual 1MRK 505 359-UEN
Commissioning manual 1MRK 505 361-UEN
Product guide 1MRK 505 362-BEN
Technical manual 1MRK 505 360-UEN
Type test certificate 1MRK 505 362-TEN
Documents related to REC650 Document numbers
Application manual 1MRK 511 384-UEN
Commissioning manual 1MRK 511 386-UEN
Product guide 1MRK 511 387-BEN
Technical manual 1MRK 511 385-UEN
Type test certificate 1MRK 511 387-TEN
1MRK 500 125-UEN A Section 1
Introduction
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Operation manual

Documents related to RED650 Document numbers
Application manual 1MRK 505 363-UEN
Commissioning manual 1MRK 505 365-UEN
Product guide 1MRK 505 366-BEN
Technical manual 1MRK 505 364-UEN
Type test certificate 1MRK 505 366-TEN
Documents related to REL650 Document numbers
Application manual 1MRK 506 364-UEN
Commissioning manual 1MRK 506 366-UEN
Product guide 1MRK 506 367-BEN
Technical manual 1MRK 506 365-UEN
Type test certificate 1MRK 506 367-TEN
Documents related to REQ650 Document numbers
Application manual 1MRK 505 355-UEN
Commissioning manual 1MRK 505 357-UEN
Product guide 1MRK 505 358-BEN
Technical manual 1MRK 505 356-UEN
Type test certificate 1MRK 505 358-TEN
Documents related to RET650 Document numbers
Application manual 1MRK 504 158-UEN
Commissioning manual 1MRK 504 160-UEN
Product guide 1MRK 504 161-BEN
Technical manual 1MRK 504 159-UEN
Type test certificate 1MRK 504 161-TEN
650 series manuals Document numbers
Operation manual 1MRK 500 125-UEN
Engineering manual 1MRK 511 381-UEN
Installation manual 1MRK 514 025-UEN
Communication protocol manual, DNP3 1MRK 511 374-UUS
Communication protocol manual, IEC 60870-5-103 1MRK 511 377-UEN
Communication protocol manual, IEC 61850 Edition 1 1MRK 511 375-UEN
Communication protocol manual, IEC 61850 Edition 2 1MRK 511 376-UEN
Communication protocol manual, LON 1MRK 511 378-UEN
Communication protocol manual, SPA 1MRK 511 379-UEN
Point list manual, DNP3 1MRK 511 380-UUS
Accessories guide IEC: 1MRK 514 012-UEN
ANSI: 1MRK 514 012-UUS
Table continues on next page
Section 1 1MRK 500 125-UEN A
Introduction
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Operation manual

650 series manuals Document numbers
Cyber security deployment guideline 1MRK 511 382-UEN
Connection and Installation components 1MRK 513 003-BEN
Test system, COMBITEST 1MRK 512 001-BEN
1.4 Document symbols and conventions
1.4.1 Symbols GUID-2945B229-DAB0-4F15-8A0E-B9CF0C2C7B15 v12
The electrical warning icon indicates the presence of a hazard which could
result in electrical shock.
The warning icon indicates the presence of a hazard which could result in
personal injury.
The caution hot surface icon indicates important information or warning about
the temperature of product surfaces.
Class 1 Laser product. Take adequate measures to protect the eyes and do not
view directly with optical instruments.
The caution icon indicates important information or warning related to the
concept discussed in the text. It might indicate the presence of a hazard which
could result in corruption of software or damage to equipment or property.
The information icon alerts the reader of important facts and conditions.
The tip icon indicates advice on, for example, how to design your project or
how to use a certain function.
Although warning hazards are related to personal injury, it is necessary to understand that
under certain operational conditions, operation of damaged equipment may result in
degraded process performance leading to personal injury or death. It is important that the
user fully complies with all warning and cautionary notices.
1MRK 500 125-UEN A Section 1
Introduction
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Operation manual

1.4.2 Document conventions GUID-96DFAB1A-98FE-4B26-8E90-F7CEB14B1AB6 v8
• Abbreviations and acronyms in this manual are spelled out in the glossary. The glossary
also contains definitions of important terms.
• Push button navigation in the LHMI menu structure is presented by using the push button
icons.
For example, to navigate between the options, use and .
• HMI menu paths are presented in bold.
For example, select Main menu/Settings.
• LHMI messages are shown in Courier font.
For example, to save the changes in non-volatile memory, select Yes and press .
• Parameter names are shown in italics.
For example, the function can be enabled and disabled with the
Operation setting.
• Each function block symbol shows the available input/output signal.
• the character ^ in front of an input/output signal name indicates that the signal
name may be customized using the PCM600 software.
• the character * after an input signal name indicates that the signal must be
connected to another function block in the application configuration to achieve a
valid application configuration.
• Dimensions are provided both in inches and millimeters. If it is not specifically mentioned
then the dimension is in millimeters.
Section 1 1MRK 500 125-UEN A
Introduction
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Operation manual

Section 2 Safety information
2.1 Symbols on the product
GUID-E48F2EC3-6AB8-4ECF-A77E-F16CE45CA5FD v2
All warnings must be observed.
Read the entire manual before doing installation or any maintenance work on
the product. All warnings must be observed.
Class 1 Laser product. Take adequate measures to protect your eyes and do not
view directly with optical instruments.
Do not touch the unit in operation. The installation shall take into account the
worst case temperature.
2.2 Warnings
IP1504-1 v2
Observe the warnings during all types of work related to the product.
GUID-C9B6638A-57E7-4E05-9A33-A60E359C54AF v1
Only electrically skilled persons with the proper authorization and knowledge of
any safety hazards are allowed to carry out the electrical installation.
M2366-2 v2
National and local electrical safety regulations must always be followed.
Working in a high voltage environment requires serious approach to avoid
human injuries and damage to equipment.
M2362-2 v1
Do not touch circuitry during operation. Potentially lethal voltages and currents
are present.
M2364-2 v1
Always use suitable isolated test pins when measuring signals in open circuitry.
Potentially lethal voltages and currents are present.
1MRK 500 125-UEN A Section 2
Safety information
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Operation manual

M2370-2 v1
Never connect or disconnect a wire and/or a connector to or from a IED during
normal operation. Hazardous voltages and currents are present that may be
lethal. Operation may be disrupted and IED and measuring circuitry may be
damaged.
GUID-BEDD698E-356C-4CF9-9DAE-64DB3CEADEAD v1
Dangerous voltages can occur on the connectors, even though the auxiliary
voltage has been disconnected.
M2369-2 v3
Always connect the IED to protective earth, regardless of the operating
conditions. This also applies to special occasions such as bench testing,
demonstrations and off-site configuration. This is class 1 equipment that shall
be earthed.
M2367-2 v1
Never disconnect the secondary connection of current transformer circuit
without short-circuiting the transformer’s secondary winding. Operating a
current transformer with the secondary winding open will cause a massive
potential build-up that may damage the transformer and may cause injuries to
humans.
M2372-2 v1
Never remove any screw from a powered IED or from a IED connected to
powered circuitry. Potentially lethal voltages and currents are present.
SEMOD168311-3 v1
Take adequate measures to protect the eyes. Never look into the laser beam.
GUID-11CCF92B-E9E7-409C-84D0-DFDEA1DCBE85 v2
The IED with accessories should be mounted in a cubicle in a restricted access
area within a power station, station or industrial or retail environment.
2.3 Caution signs
IP1503-1 v1
GUID-5D1412B8-8F9D-4D39-B6D1-60FB35797FD0 v1
Whenever changes are made in the IED, measures should be taken to avoid
inadvertent tripping.
GUID-F2A7BD77-80FB-48F0-AAE5-BE73DE520CC2 v1
The IED contains components which are sensitive to electrostatic discharge.
ESD precautions shall always be observed prior to touching components.
Section 2 1MRK 500 125-UEN A
Safety information
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Operation manual

M2695-2 v2
Always transport PCBs (modules) using certified conductive bags.
M2696-2 v1
Do not connect live wires to the IED. Internal circuitry may be damaged
M2697-2 v2
Always use a conductive wrist strap connected to protective earth when
replacing modules. Electrostatic discharge (ESD) may damage the module and
IED circuitry.
M2698-2 v2
Take care to avoid electrical shock during installation and commissioning.
M2693-2 v1
Changing the active setting group will inevitably change the IEDs operation. Be
careful and check regulations before making the change.
2.4 Note signs
IP1497-1 v1
M19-2 v3
Observe the maximum allowed continuous current for the different current
transformer inputs of the IED. See technical data.
1MRK 500 125-UEN A Section 2
Safety information
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14