ABB Relion REQ650 Quick start guide

Relion® 650 series
Breaker protection REQ650 ANSI
Commissioning manual

Document ID: 1MRK 505 293-UUS
Issued: October 2016
Revision: A
Product version: 1.3
© Copyright 2013 ABB. All rights reserved

Copyright
This document and parts thereof must not be reproduced or copied without written
permission from ABB, and the contents thereof must not be imparted to a third party, nor
used for any unauthorized purpose.
The software and hardware described in this document is furnished under a license and
may be used or disclosed only in accordance with the terms of such license.
This product includes software developed by the OpenSSL Project for use in the OpenSSL
Toolkit. (http://www.openssl.org/)
This product includes cryptographic software written/developed by: Eric Young
([email protected]) and Tim Hudson ([email protected]).
Trademarks
ABB and Relion are registered trademarks of the ABB Group. All other brand or product
names mentioned in this document may be trademarks or registered trademarks of their
respective holders.
Warranty
Please inquire about the terms of warranty from your nearest ABB representative.
ABB AB
Grid Automation Products
SE-721 59 Västerås
Sweden
Telephone: [phone]
Facsimile: [phone]
http://www.abb.com/protection-control

Conformity
This product complies with the directive of the Council of the European Communities on
the approximation of the laws of the Member States relating to electromagnetic
compatibility (EMC Directive 2004/108/EC) and concerning electrical equipment for use
within specified voltage limits (Low-voltage directive 2006/95/EC). This conformity is
the result of tests conducted by ABB in accordance with the product standard EN
60255-26 for the EMC directive, and with the product standards EN 60255-1 and EN
60255-27 for the low voltage directive. The product is designed in accordance with the
international standards of the IEC 60255 series and ANSI C37.90.

Disclaimer
The data, examples and diagrams in this manual are included solely for the concept or
product description and are not to be deemed as a statement of guaranteed properties. All
persons responsible for applying the equipment addressed in this manual must satisfy
themselves that each intended application is suitable and acceptable, including that any
applicable safety or other operational requirements are complied with. In particular, any
risks in applications where a system failure and/or product failure would create a risk for
harm to property or persons (including but not limited to personal injuries or death) shall
be the sole responsibility of the person or entity applying the equipment, and those so
responsible are hereby requested to ensure that all measures are taken to exclude or
mitigate such risks.
This document has been carefully checked by ABB but deviations cannot be completely
ruled out. In case any errors are detected, the reader is kindly requested to notify the
manufacturer. Other than under explicit contractual commitments, in no event shall ABB
be responsible or liable for any loss or damage resulting from the use of this manual or the
application of the equipment.

Safety information
Dangerous voltages can occur on the connectors, even though the
auxiliary voltage has been disconnected.
Non-observance can result in death, personal injury or substantial
property damage.
Only a competent electrician is allowed to carry out the electrical
installation.
National and local electrical safety regulations must always be followed.
The frame of the IED has to be carefully grounded.
Whenever changes are made in the IED, measures should be taken to
avoid inadvertent tripping.
The IED contains components which are sensitive to electrostatic
discharge. ESD precautions shall always be observed prior to touching
components.

Table of contents
Section 1 Introduction............................................................................7
This manual.............................................................................................. 7
Intended audience.................................................................................... 7
Product documentation.............................................................................8
Product documentation set..................................................................8
Document revision history................................................................... 9
Related documents..............................................................................9
Symbols and conventions.......................................................................10
Symbols.............................................................................................10
Document conventions...................................................................... 11
Section 2 Available functions.............................................................. 13
Back-up protection functions.................................................................. 13
Control and monitoring functions............................................................ 14
Station communication........................................................................... 18
Basic IED functions.................................................................................19
Section 3 Starting up........................................................................... 21
Factory and site acceptance testing....................................................... 21
Commissioning checklist........................................................................ 21
Checking the power supply.....................................................................22
Energizing the IED..................................................................................22
Checking the IED operation...............................................................22
IED start-up sequence.......................................................................22
Setting up communication between PCM600 and the IED.....................23
Writing an application configuration to the IED.......................................29
Checking CT circuits...............................................................................30
Checking VT circuits............................................................................... 31
Using the RTXP test switch.................................................................... 31
Checking binary input and output circuits............................................... 32
Binary input circuits............................................................................32
Binary output circuits......................................................................... 32
Checking optical connections................................................................. 32
Section 4 Establishing connection and verifying the IEC 61850
station communication.........................................................35
Setting the station communication..........................................................35
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Verifying the station communication....................................................... 35
Section 5 Testing IED operation..........................................................37
Preparing the IED to verify settings........................................................ 37
Activating the test mode......................................................................... 39
Preparing the connection to the test equipment..................................... 39
Connecting the test equipment to the IED.............................................. 40
Releasing the function to be tested........................................................ 41
Verifying analog primary and secondary measurement......................... 42
Testing the protection functionality......................................................... 43
Section 6 Testing functionality.............................................................45
Testing disturbance report...................................................................... 45
Introduction........................................................................................45
Disturbance report settings................................................................45
Identifying the function to test in the technical reference manual .......... 45
Testing current protection functions........................................................46
Instantaneous phase overcurrent protection 3-phase output
PHPIOC (50)......................................................................................46
Measuring the operate limit of set values..................................... 46
Completing the test.......................................................................46
Instantaneous phase overcurrent protection phase segregated
output SPTPIOC (50)........................................................................ 47
Completing the test.......................................................................47
Four step phase overcurrent protection 3-phase output
OC4PTOC (51_67)............................................................................ 47
Verifying the settings.................................................................... 48
Completing the test.......................................................................49
Four step phase overcurrent protection phase segregated output
OC4SPTOC (51_67)..........................................................................49
Verifying the settings.................................................................... 49
Completing the test.......................................................................50
Instantaneous residual overcurrent protection EFPIOC (50N).......... 50
Measuring the operate limit of set values..................................... 51
Completing the test.......................................................................51
Four step residual overcurrent protection, zero or negative
sequence direction EF4PTOC (51N/67N)......................................... 51
Four step directional residual overcurrent protection .................. 51
Four step non-directional residual overcurrent protection............ 52
Completing the test.......................................................................52
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Sensitive directional residual overcurrent and power protection
SDEPSDE (67N)................................................................................53
Measuring the operate and time limit for set values..................... 53
Completing the test.......................................................................58
Thermal overload protection, one time constant, Fahrenheit/
Celsius LFPTTR/LCPTTR (26)..........................................................58
Testing the protection without external temperature
compensation (NonComp)............................................................58
Completing the test.......................................................................59
Breaker failure protection, phase segregated activation and
output CCRBRF (50BF).....................................................................59
Checking the phase current operate value, Pickup_PH ............... 60
Checking the residual (ground fault) current operate value
Pickup_N set below Pickup_PH ....................................................60
Checking the re-trip and back-up times........................................60
Verifying the re-trip mode............................................................. 61
Verifying the back-up trip mode....................................................62
Verifying the case RetripMode = Contact .....................................63
Verifying the function mode Current&Contact .............................. 63
Completing the test.......................................................................64
Breaker failure protection, phase segregated activation and
output CSPRBRF (50BF)...................................................................64
Checking the phase current operate value, Pickup_PH............... 65
Checking the residual (GF) current operate value IN> set
below IP>......................................................................................65
Checking the re-trip and back-up times........................................65
Verifying the RetripMode .............................................................. 66
Verifying the case RetripMode = No CB Pos Check .................... 67
Verifying the function mode Current&Contact .............................. 67
Checking the case with fault current below set value Pickup_
BlkCont ......................................................................................... 67
Checking the phase current operate value, Pickup_PH ............... 68
Completing the test.......................................................................68
Stub protection STBPTOC (50STB).................................................. 68
Measuring the operate limit of set values..................................... 69
Completing the test.......................................................................69
Pole discrepancy protection CCRPLD (52PD).................................. 70
Verifying the settings.................................................................... 70
Completing the test.......................................................................70
Broken conductor check BRCPTOC (46).......................................... 70
Measuring the operate and time limit of set values...................... 71
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Completing the test.......................................................................71
Directional underpower protection GUPPDUP (37)...........................71
Verifying the settings.................................................................... 72
Completing the test.......................................................................73
Directional overpower protection GOPPDOP (32)............................ 74
Verifying the settings.................................................................... 74
Completing the test.......................................................................74
Testing voltage protection functions....................................................... 75
Two step undervoltage protection UV2PTUV (27)............................ 75
Verifying the setting...................................................................... 75
Completing the test.......................................................................76
Two step overvoltage protection OV2PTOV (59).............................. 77
Verification of single-phase voltage and time delay to operate
for Step 1...................................................................................... 77
Completing the test.......................................................................78
Two step residual overvoltage protection ROV2PTOV (59N)........... 78
Verifying the settings.................................................................... 78
Completing the test.......................................................................79
Loss of voltage check LOVPTUV (27)...............................................79
Measuring the operate limit of set values..................................... 80
Completing the test.......................................................................80
Testing frequency protection functions................................................... 81
Underfrequency protection SAPTUF (81)..........................................81
Verifying the settings.................................................................... 81
Completing the test.......................................................................82
Overfrequency protection SAPTOF (81)........................................... 83
Verifying the settings.................................................................... 83
Completing the test.......................................................................84
Rate-of-change frequency protection SAPFRC (81)......................... 85
Verifying the settings.................................................................... 85
Completing the test.......................................................................85
Testing secondary system supervision functions................................... 86
Current circuit supervision CCSRDIF (87).........................................86
Verifying the settings.................................................................... 86
Completing the test.......................................................................86
Fuse failure supervision SDDRFUF...................................................86
Checking that the binary inputs and outputs operate as
expected ...................................................................................... 87
Measuring the operate value for the negative sequence
function ........................................................................................ 88
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Measuring the operate value for the zero-sequence function ..... 88
Checking the operation of the dv/dt and di/dt based function ......89
Completing the test.......................................................................90
Testing control functions.........................................................................90
Synchrocheck, energizing check, and synchronizing SESRSYN
(25).................................................................................................... 90
Testing the synchronizing function............................................... 93
Testing the synchrocheck check.................................................. 94
Testing the energizing check........................................................98
Testing the voltage selection........................................................ 99
Completing the test.....................................................................100
Autorecloser for 3-phase operation SMBRREC (79).......................100
Preparation of the verification ....................................................102
Switching the autorecloser for 3-phase operation function to
Enabled and Disabled ................................................................ 103
Verifying the autorecloser for 3-phase operation function
SMBRREC (79).......................................................................... 103
Checking the reclosing conditions ............................................. 104
Completing the test.....................................................................105
Autorecloser for 1/3-phase operation STBRREC (79).....................105
Preparation of the verification.....................................................108
Switching the auto-reclosing function Enabled and Disabled .....109
Verifying the auto-reclosing function.......................................... 109
Checking the reclosing conditions.............................................. 110
Checking the influence of the INHIBIT signal............................. 110
Check closing onto a fault.......................................................... 110
Checking the influence of CB not ready for reclosing.................110
Checking the influence of synchronism check (at three-pole
reclosing).................................................................................... 111
Restoring equipment.................................................................. 111
Completing the test.....................................................................111
Interlocking...................................................................................... 111
Testing logic functions.......................................................................... 112
Tripping logic, common 3-phase output SMPPTRC (94)................ 112
Three-phase operating mode..................................................... 112
Circuit breaker lockout................................................................112
Completing the test.....................................................................113
Tripping logic phase segregated output SPTPTRC (94)................. 113
1p/3p operating mode.................................................................113
Circuit breaker lockout................................................................114
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Completing the test.....................................................................115
Testing monitoring functions.................................................................115
Event counter CNTGGIO.................................................................115
Limit counter L4UFCNT...................................................................115
Completing the test.....................................................................116
Testing metering functions....................................................................116
Pulse counter PCGGIO................................................................... 116
Testing station communication............................................................. 116
Establishing connection and verifying the IEC 61850
communication................................................................................ 116
Overview.....................................................................................116
Setting the station communication..............................................117
Verifying the station communication...........................................118
Exit test mode....................................................................................... 118
Section 7 Commissioning and maintenance of the fault
clearing system................................................................. 119
Commissioning and maintenance of the fault clearing system.............119
Commissioning tests........................................................................119
Periodic maintenance tests............................................................. 119
Visual inspection.........................................................................120
Maintenance tests...................................................................... 120
Section 8 Troubleshooting ................................................................125
Fault tracing.......................................................................................... 125
Identifying hardware errors..............................................................125
Identifying runtime errors.................................................................125
Identifying communication errors.....................................................125
Checking the communication link operation............................... 126
Checking the time synchronization.............................................126
Running the display test.................................................................. 126
Indication messages............................................................................. 127
Internal faults................................................................................... 127
Warnings..........................................................................................128
Additional indications.......................................................................128
Correction procedures.......................................................................... 129
Changing and setting the password................................................ 129
Identifying IED application problems............................................... 129
Inspecting the wiring...................................................................129
Section 9 Glossary............................................................................ 133
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Section 1 Introduction
1.1 This manual
The commissioning manual contains instructions on how to commission the IED. The
manual can also be used by system engineers and maintenance personnel for assistance
during the testing phase. The manual provides procedures for the checking of external
circuitry and energizing the IED, parameter setting and configuration as well as verifying
settings by secondary injection. The manual describes the process of testing an IED in a
substation which is not in service. The chapters are organized in the chronological order
in which the IED should be commissioned. The relevant procedures may be followed also
during the service and maintenance activities.
1.2 Intended audience
This manual addresses the personnel responsible for commissioning, maintenance and
taking the IED in and out of normal service.
The commissioning personnel must have a basic knowledge of handling electronic
equipment. The commissioning and maintenance personnel must be well experienced in
using protection equipment, test equipment, protection functions and the configured
functional logics in the IED.
1MRK 505 293-UUS A Section 1
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1.3 Product documentation
1.3.1 Product documentation set
IEC07000220-3-en.vsd
Planning & purchase
Engineering Installing Commissioning Operation Maintenance Decommissioning Deinstalling & disposal
Application manual
Operation manual
Installation manual
Engineering manual
Communication
protocol manual
Technical manual
Commissioning manual
IEC07000220 V3 EN
Figure 1: The intended use of manuals throughout the product lifecycle
The engineering manual contains instructions on how to engineer the IEDs using the
various tools available within the PCM600 software. The manual provides instructions on
how to set up a PCM600 project and insert IEDs to the project structure. The manual also
recommends a sequence for the engineering of protection and control functions, LHMI
functions as well as communication engineering for IEC 60870-5-103, IEC 61850 and
DNP 3.0.
The installation manual contains instructions on how to install the IED. The manual
provides procedures for mechanical and electrical installation. The chapters are organized
in the chronological order in which the IED should be installed.
The commissioning manual contains instructions on how to commission the IED. The
manual can also be used by system engineers and maintenance personnel for assistance
Section 1 1MRK 505 293-UUS A
Introduction
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Commissioning manual

during the testing phase. The manual provides procedures for the checking of external
circuitry and energizing the IED, parameter setting and configuration as well as verifying
settings by secondary injection. The manual describes the process of testing an IED in a
substation which is not in service. The chapters are organized in the chronological order
in which the IED should be commissioned. The relevant procedures may be followed also
during the service and maintenance activities.
The operation manual contains instructions on how to operate the IED once it has been
commissioned. The manual provides instructions for the monitoring, controlling and
setting of the IED. The manual also describes how to identify disturbances and how to
view calculated and measured power grid data to determine the cause of a fault.
The application manual contains application descriptions and setting guidelines sorted per
function. The manual can be used to find out when and for what purpose a typical
protection function can be used. The manual can also provides assistance for calculating
settings.
The technical manual contains application and functionality descriptions and lists
function blocks, logic diagrams, input and output signals, setting parameters and technical
data, sorted per function. The manual can be used as a technical reference during the
engineering phase, installation and commissioning phase, and during normal service.
The communication protocol manual describes the communication protocols supported
by the IED. The manual concentrates on the vendor-specific implementations.
The point list manual describes the outlook and properties of the data points specific to the
IED. The manual should be used in conjunction with the corresponding communication
protocol manual.
1.3.2 Document revision history
Document revision/date History
-/March 2013 First release
A/October 2016 Minor corrections made
1.3.3 Related documents
Documents related to REQ650 Identity number
Application manual 1MRK 505 291-UUS
Technical manual 1MRK 505 292-UUS
Commissioning manual 1MRK 505 293-UUS
Product Guide 1MRK 505 294-BUS
Type test certificate 1MRK 505 294-TUS
Application notes for Circuit Breaker Control 1MRG006806
1MRK 505 293-UUS A Section 1
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650 series manuals Identity number
Communication protocol manual, DNP 3.0 1MRK 511 280-UUS
Communication protocol manual, IEC 61850–8–1 1MRK 511 281-UUS
Communication protocol manual, IEC 60870-5-103 1MRK 511 282-UUS
Cyber Security deployment guidelines 1MRK 511 285-UUS
Point list manual, DNP 3.0 1MRK 511 283-UUS
Engineering manual 1MRK 511 284-UUS
Operation manual 1MRK 500 096-UUS
Installation manual 1MRK 514 016-UUS
Accessories, 650 series 1MRK 513 023-BUS
MICS 1MRG 010 656
PICS 1MRG 010 660
PIXIT 1MRG 010 658
1.4 Symbols and conventions
1.4.1 Symbols
The electrical warning icon indicates the presence of a hazard which could
result in electrical shock.
The warning icon indicates the presence of a hazard which could result in
personal injury.
The caution icon indicates important information or warning related to the
concept discussed in the text. It might indicate the presence of a hazard
which could result in corruption of software or damage to equipment or
property.
The information icon alerts the reader of important facts and conditions.
Section 1 1MRK 505 293-UUS A
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The tip icon indicates advice on, for example, how to design your project
or how to use a certain function.
Although warning hazards are related to personal injury, it is necessary to understand that
under certain operational conditions, operation of damaged equipment may result in
degraded process performance leading to personal injury or death. It is important that the
user fully complies with all warning and cautionary notices.
1.4.2 Document conventions
• Abbreviations and acronyms in this manual are spelled out in the glossary. The
glossary also contains definitions of important terms.
• Push button navigation in the LHMI menu structure is presented by using the push
button icons.
For example, to navigate between the options, use and .
• HMI menu paths are presented in bold.
For example, select Main menu/Settings.
• LHMI messages are shown in Courier font.
For example, to save the changes in non-volatile memory, select Yes and press .
• Parameter names are shown in italics.
For example, the function can be enabled and disabled with the Operation setting.
• Each function block symbol shows the available input/output signal.
• the character ^ in front of an input/output signal name indicates that the signal
name may be customized using the PCM600 software.
• the character * after an input/output signal name indicates that the signal must
be connected to another function block in the application configuration to
achieve a valid application configuration.
• Dimensions are provided both in inches and mm. If it is not specifically mentioned
then the dimension is in mm.
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