
IL 41-753.1 N MG-6 Multi-Contact Auxiliary Relay
8ABB
contacts are approximately three times as strong as 
the ones compressed by circuit-opening contacts and 
thus they can be readily distinguished. The positions 
of the two springs are reversed at the two ends of the 
relay.
6.4.2 Special Purpose Contacts
When special contacts have been supplied for make-
before-break applications, all corresponding stationary 
contacts must be bent equally toward their respective 
moving contact to obtain “make” at the point where 
the “break” moving contact has approximately a 1/16” 
follow before parting from its stationary contact.
6.4.3 Coil Cutoff Contact
If the relay is provided with a coil interrupting contact, 
the  following  points  must  be  observed  to  assure 
satisfactory  operation.  With  the  relay  in  its  normal 
operating position and the armature shifted to the 
extreme  right,  align  the  armature  “snap”  spring  so 
that it is at least 1/64” in from the right hand edge of 
the  moving  contact  spring.  With  an  0.030  inch  gap 
between the armature and the lower pole face of the 
electromagnet,  adjust  the  bracket  by  means  of  the 
adjusting screw until the snap spring just passes the 
roller. The latch screw should be adjusted so that with 
the armature in the latched position and the operating 
coil de-energized the gap between the armature and 
the lower pole face of the electromagnet is 0.010 to 
0.015 inch. With the armature in this position the coil 
interrupting contact should be open at least 3/64”.
6.4.4 Contact Cleaning
All contacts should be periodically cleaned. A contact 
burnishing tool, Style # 182A836H01 is recommended 
for  this  purpose.  The  use  of  abrasive  material  for 
cleaning  contacts  is  not  recommended  because  of 
the danger of embedding small particles in the face of 
the soft silver and therefore impairing the contact.
6.5 LATCH ASSEMBLIES
On  latching  type  relays  the  latch  screw  is  adjusted 
so  that  with  the  armature  closed  and  the  operating 
coil de-energized there will be a gap of 0.020 ±0.005 
inches between the electromagnet pole face and the 
raised section of the armature striking the pole face. 
Following this  adjustment,  tighten  the locking  screw 
securely.
There  is  a  small  amount  of  clearance  between  the 
armature and its supporting posts and in order to 
insure proper operation, allowance must be made for 
this in the following manner. With the armature held 
against  its  left  hand  support  and  nearly  closed,  the 
latch spring or reset armature should be moved to the 
left as far as it will go by means of the hand reset. 
To  assure  that  the  latch  will  always  release  the 
armature, the resulting space between the latch and 
the  latch  screw  should  be  at  least  0.010  inch,  and 
should not be more than 1/64 inch. This should also 
be checked electrically if electrical reset is provided. 
Some change of this gap can be made by loosening 
the  mounting  screws  in  the  relay  base  and  moving 
the  latch  support  in  the  desired  direction.  The  gap 
can  also  be  changed  by  loosening  the  two  screws 
which  hold  the  moving  contact  insulation  block  to 
the armature and shifting the armature in the desired 
direction.
On  electrical  reset  relays,  the  tension  of  the  spring 
which  draws  the  reset  armature  toward  the  latch 
screw  must  be  adjusted  if  these  parts  are  being 
reassembled. The locking screw (Figure 2) is screwed 
out  until  its  head  clears  the  head  of  the  adjusting 
screw.  The  main  armature  is  then  held  completely 
closed and against its right hand support and the latch 
spring tension adjusting screw is turned until the latch 
barely touches the stop projecting from the center of 
the latch screw. Then, the latch spring tension should 
be  increased  by  turning  the  screw  clockwise  until  it 
just stops (approximately 9 turns). Finally, the locking 
screw should be tightened. 
Note:Care mustbetakennot toovertightenthespring 
tension adjusting screw or the tension spring will be 
damaged.
If either the core nut of the electrical reset assembly 
or the screws which mount its armature have been 
loosened,  the  relative  positions  of  the  core  and  the 
plunger  may  shift  sufciently  to  cause  the  plunger 
to strike on the side of the conical core opening. To 
assure  correct  alignment  of  these  parts,  0.042  inch 
diameter holes are provided through the center of the 
core  and  about  1/16  inch  deep  in  the  center  of  the 
plunger. After  tightening  the  core  nut  a  close  tting 
pin  should  be  inserted  through  the  core  and  into 
the  plunger.  With  the  pin  in  place  and  the  plunger 
pressed  rmly  against  the  core  and  the  mounting 
end  of  the  armature  centrally  located  with  respect 
to  the  electromagnet,  the  two  armature  mounting 
screws should be tightened. The pin should then be 
removed.
A small amount of silicone oil is applied at the factory 
to  the  polished  and  hardened  surfaces  of  the  latch