ABB IRB 8700 Owner's manual

ROBOTICS
Product specification
IRB 8700

Trace back information:
Workspace 21C version a4
Checked in 2021-09-27
Skribenta version 5.4.005

Product specification
IRB 8700
IRC5
Document ID: 3HAC052852-001
Revision: K
© Copyright 2021 ABB. All rights reserved.
Specifications subject to change without notice.

The information in this manual is subject to change without notice and should not
be construed as a commitment by ABB. ABB assumes no responsibility for any errors
that may appear in this manual.
Except as may be expressly stated anywhere in this manual, nothing herein shall be
construed as any kind of guarantee or warranty by ABB for losses, damage to persons
or property, fitness for a specific purpose or the like.
In no event shall ABB be liable for incidental or consequential damages arising from
use of this manual and products described herein.
This manual and parts thereof must not be reproduced or copied without ABB's
written permission.
Keep for future reference.
Additional copies of this manual may be obtained from ABB.
Original instructions.
© Copyright 2021 ABB. All rights reserved.
Specifications subject to change without notice.

Table of contents
7Overview of this product specification .............................................................................................
91 Description
91.1 Structure .........................................................................................................
91.1.1 Introduction ............................................................................................
121.1.2 Different robot versions ............................................................................
131.1.3 Definition of version designations ...............................................................
151.2 Standards ........................................................................................................
151.2.1 Applicable standards ...............................................................................
171.3 Installation .......................................................................................................
171.3.1 Introduction to installation .........................................................................
181.3.2 Operation requirements ............................................................................
191.3.3 Assembling the manipulator ......................................................................
251.4 Calibration and references ..................................................................................
251.4.1 Calibration methods .................................................................................
271.4.2 Fine calibration .......................................................................................
281.4.3 Absolute Accuracy calibration ...................................................................
301.5 Load diagrams ..................................................................................................
301.5.1 Introduction ............................................................................................
311.5.2 Load diagrams ........................................................................................
37
1.5.3 Maximum load and moment of inertia for full and limited axis 5 (center line down)
movement ..............................................................................................
391.5.4 Wrist torque ...........................................................................................
401.5.5 Maximum TCP acceleration .......................................................................
411.6 Fitting equipment ..............................................................................................
471.7 Maintenance and troubleshooting .........................................................................
481.8 Robot motion ....................................................................................................
481.8.1 Robot motion ..........................................................................................
511.8.2 Performance according to ISO 9283 ............................................................
521.8.3 Velocity .................................................................................................
531.8.4 Robot stopping distances and times ...........................................................
541.9 Servo gun ........................................................................................................
541.9.1 Introduction ............................................................................................
551.9.2 Stationary Gun ........................................................................................
561.9.3 Robot Gun .............................................................................................
572 DressPack
572.1 Introduction ......................................................................................................
572.1.1 Included options .....................................................................................
592.1.2 Product range .........................................................................................
602.1.3 Limitations of robot movements .................................................................
612.1.4 Impact on DressPack lifetime ....................................................................
622.1.5 Information structure ...............................................................................
632.2 DressPack .......................................................................................................
632.2.1 Introduction ............................................................................................
642.2.2 Built-in features for upper arm DressPack ....................................................
652.2.3 Interface descriptions for DressPack ...........................................................
702.2.4 Dimensions ............................................................................................
712.3 Type H/HS/HSe .................................................................................................
712.3.1 Introduction ............................................................................................
732.3.2 Configuration result for Type H HS HSe .......................................................
762.3.3 Interface description for stationary gun .......................................................
772.3.4 Summary common options Type H HS HSe .................................................
782.3.5 Summary options required for Type Hs HSe .................................................
792.4 Type Se ...........................................................................................................
792.4.1 Introduction ............................................................................................
Product specification - IRB 8700 5
3HAC052852-001 Revision: K
© Copyright 2021 ABB. All rights reserved.
Table of contents

812.4.2 Configuration result for Type Se .................................................................
842.4.3 Summary common options for Type Se .......................................................
852.5 Connection kits .................................................................................................
862.5.1 Base - Connector kits ...............................................................................
882.5.2 Axis 3 - Connector kits .............................................................................
892.5.3 Axis 6 - Connector kits .............................................................................
913 Specification of variants and options
913.1 Introduction to variants and options ......................................................................
923.2 Manipulator ......................................................................................................
943.3 Equipment .......................................................................................................
983.4 Floor cables .....................................................................................................
993.5 Process DressPack ...........................................................................................
1003.6 DressPack floor cables .......................................................................................
1013.7 DressPack Lower Upper arm ...............................................................................
1023.8 Connection kits .................................................................................................
1033.9 Servo Gun .......................................................................................................
1043.10 Process cabinet ................................................................................................
1053.11 User documentation ..........................................................................................
1074 Accessories
1074.1 Introduction to accessories .................................................................................
109Index
6 Product specification - IRB 8700
3HAC052852-001 Revision: K
© Copyright 2021 ABB. All rights reserved.
Table of contents

Overview of this product specification
About this product specification
It describes the performance of the manipulator or a complete family of manipulators
in terms of:
• The structure and dimensions prints
• The fulfillment of standards, safety and operating requirements
• The load diagrams, mounting or extra equipment, the motion and the robot
reach
• The specification of variants and options available
Usage
Product specifications are used to find data and performance about the product,
for example to decide which product to buy. How to handle the product is described
in the product manual.
Users
It is intended for:
• Product managers and product personnel
• Sales and marketing personnel
• Order and customer service personnel
• Robot programmers
• Project leaders
• Design engineers
References
Document IDReference
3HAC050945-001Product specification - Controller software IRC5
3HAC047400-001Product specification - Controller IRC5
3HAC052355-001Product specification - Robot user documentation, IRC5 with Ro-
botWare 6
3HAC052853-001Product manual - IRB 8700
3HAC055802-001Product manual - DressPack/SpotPack IRB 8700
Revisions
DescriptionRevision
First release-
• Value Max load for 800/3.50 "Vertical Wrist" changed from 950 to
1,000 kg.
• Section "SpotWelding cabinet" updated.
A
• Warranty information for DressPack updated.
• Working range updated.
• Main dimensions updated.
B
Continues on next page
Product specification - IRB 8700 7
3HAC052852-001 Revision: K
© Copyright 2021 ABB. All rights reserved.
Overview of this product specification

DescriptionRevision
Published in release R17.1. The following updates are done in this revi-
sion:
• Illustrations for Tool flange is changed, see Holes for fitting extra
equipment on page 43
• Major structural change in chapter Specification of variants and
options
• Restriction of load diagram added.
C
Published in release R17.2. The following updates are done in this revi-
sion:
• Tool flange drawings changed
• Updated list of applicable standards.
•Delete option 828-1, 828-2, 768-3 and 782-1 as they were all phased
out.
D
Published in release R18.1. The following updates are done in this revi-
sion:
• Added reference to DressPack/SpotPack manual.
• TCP acceleration added.
E
Published in release 19B. The following updates are done in this revision:
• Updated information about Absolute Accuracy.
F
Published in release 19C. The following updates are done in this revision:
• Graphics for DressPack updated. See Base on page 66.
G
Published in release 20A. The following updates are done in this revision:
• M8 cable lug description added in DressPack section.
H
Published in release 20D. The following updates are done in this revision:
• Warranty section updated
J
Published in release 21C. The following updates are done in this revision:
• Removed Axis resolution.
• Text regarding fastener quality is updated.
• Updated information about the option Extended working range.
• Removed option (SpotPack phase out) 782-13 Bosch MFDC
ProfiNet, 858-1 Bosch Adaptive control, 788-1 Forced air cooling,
789-1 Earth fault protection unit, 790-1 Contactor for weld power,
791-1 Weld power cable, 7 m, 791-2 Weld power cable, 15 m, 809-
1 process cable to stationary gun, 7 m, 809-2 process cable to
stationary gun, 15 m, 792-1 Type S, 792-2 Type HS, 793-1 Second
water return, 797-1 7m, 797-2 15m, 797-3 22m, 797-4 30m.
K
8 Product specification - IRB 8700
3HAC052852-001 Revision: K
© Copyright 2021 ABB. All rights reserved.
Overview of this product specification
Continued

1 Description
1.1 Structure
1.1.1 Introduction
General
The IRB 8700 serie is ABB Robotics 8:th generation of heavy payload robot, high
performance industrial robots. With focus on high production capacity, compact
design, simple service and low maintenance cost. The IRB 8700 is a general
purpose robot targeting market segment as for example Automotive (BIW), Foundry,
Mining and Metal fabrication.
Software product range
We have added a range of software products - all falling under the umbrella
designation of Active Safety - to protect not only personnel in the unlikely event
of an accident, but also robot tools, peripheral equipment and the robot itself.
Process options
There are a large number of process options for Material Handling/SpotWelding
integrated in the robot.
Operating system
The robot is equipped with the IRC5 controller and robot control software,
RobotWare. RobotWare supports every aspect of the robot system, such as motion
control, development and execution of application programs, communication etc.
See Product specification - Controller IRC5.
Safety
Safety standards valid for complete robot, manipulator and controller.
Additional functionality
For additional functionality, the robot can be equipped with optional software for
application support - communication features - network communication - and
advanced functions such as multitasking, sensor control etc. For a complete
description on optional software, see the Product specification - Controller software
IRC5.
Protection type Foundry Plus 2
Robots with the option Foundry Plus 2 are designed for harsh environments where
the robot is exposed to sprays of coolants, lubricants and metal spits that are
typical for die casting applications or other similar applications.
Typical applications are spraying insertion and part extraction of die-casting
machines, handling in sand casting and gravity casting, etc. (Please refer to Foundry
Prime robots for washing applications or other similar applications). Special care
must be taken in regard to operational and maintenance requirements for
Continues on next page
Product specification - IRB 8700 9
3HAC052852-001 Revision: K
© Copyright 2021 ABB. All rights reserved.
1 Description
1.1.1 Introduction

applications in foundry are as well as in other applications areas. Please contact
ABB Robotics Sales organization if in doubt regarding specific application feasibility
for the Foundry Plus 2 protected robot.
The robot is painted with two-component epoxy on top of a primer for corrosion
protection. To further improve the corrosion protection additional rust preventive
are applied to exposed and crucial areas, e.g. has the tool flange a special
preventive coating. Although, continuous splashing of water or other similar rust
formation fluids may cause rust attach on the robots unpainted areas, joints, or
other unprotected surfaces. Under these circumstances it is recommended to add
rust inhibitor to the fluid or take other measures to prevent potential rust formation
on the mentioned.
The entire robot is IP67 compliant according to IEC 60529 - from base to wrist,
which means that the electrical compartments are sealed against water and solid
contaminants. Among other things all sensitive parts are better protected than the
standard offer.
Selected Foundry Plus 2 features:
• Improved sealing to prevent penetration into cavities to secure IP67
• Additional protection of cabling and electronics
• Special covers that protect cavities
• Well-proven connectors
• Nickel coated tool flange
• Rust preventives on screws, washers and unpainted/machined surfaces
• Extended service and maintenance program
The Foundry Plus 2 robot can be cleaned with appropriate washing equipment
according to the robot product manual. Appropriate cleaning and maintenance is
required to maintain the protection, for example can rust preventive be washed off
with wrong cleaning method.
Available robot versions
The option Foundry Plus 2 might not be available for all robot versions.
See Specification of variants and options on page 91 for robot versions and other
options not selectable together with Foundry Plus 2.
Continues on next page
10 Product specification - IRB 8700
3HAC052852-001 Revision: K
© Copyright 2021 ABB. All rights reserved.
1 Description
1.1.1 Introduction
Continued

Robot axes
(A)
(B)
(C) (D) (E)
(F)
xx1400002403
DescriptionPosDescriptionPos
Axis 2BAxis 1A
Axis 4DAxis 3C
Axis 6FAxis 5E
Product specification - IRB 8700 11
3HAC052852-001 Revision: K
© Copyright 2021 ABB. All rights reserved.
1 Description
1.1.1 Introduction
Continued

1.1.2 Different robot versions
General
The IRB 8700 is available in two variants.
Robot types
The following standard robot versions are available.
Reach (m)Handling capacity for LeanID (kg)Handling capacity (kg)Robot type
4.20 m475 kg550 kgIRB 8700
3.50 m630 kg800 kgIRB 8700
Note
If option 780-4, LeanID is selected, the payload will decrease as stated above,
for detailed information see Load diagrams on page 30
12 Product specification - IRB 8700
3HAC052852-001 Revision: K
© Copyright 2021 ABB. All rights reserved.
1 Description
1.1.2 Different robot versions

1.1.3 Definition of version designations
IRB 8700 mounting
Handling capacity (kg)/Reach (m)
DescriptionPrefix
Floor-mounted manipulator-Mounting
Indicates the maximum handling capacity (kg)yyyHandling capacity (kg)
Indicates the maximum reach at wrist center (m)x.xReach (m)
Manipulator weight
WeightRobot type
4,575 kg i IRB 8700-550/4.20
4,525 kg i IRB 8700-800/3.50
iWeight without DressPack
Other technical data
NoteDescriptionData
< 71 dB (A) Leq (acc. to ma-
chinery directive 2006/42/EG)
The sound pressure level out-
side the working space.
Airborne noise level
Power consumption at max load
-800/3.50-550/4.20Type of movement
3.93 kW3.03 kWISO Cube
Max. velocity
-800/3.50-550/4.20Robot in calibration position
0.29 kW0.29 kWBrakes engaged
0.98 kW0.90 kWBrakes disengaged
E1
E4 E3
E2
A
xx1000000101
DescriptionPos
1,000 mmA
Continues on next page
Product specification - IRB 8700 13
3HAC052852-001 Revision: K
© Copyright 2021 ABB. All rights reserved.
1 Description
1.1.3 Definition of version designations

Main dimensions
715 460
947
1530
1621
310
2175
1475
600
IRB 8700 - 550/4.2
3106
1000 1580 310 149
R 340 515
R 955
257
328
G
G
505
LeanID
IRB 8700 - 800/3.5 1010
xx1400002868
14 Product specification - IRB 8700
3HAC052852-001 Revision: K
© Copyright 2021 ABB. All rights reserved.
1 Description
1.1.3 Definition of version designations
Continued

1.2 Standards
1.2.1 Applicable standards
Note
The listed standards are valid at the time of the release of this document. Phased
out or replaced standards are removed from the list when needed.
General
The product is designed in accordance with ISO 10218-1:2011, Robots for industrial
environments - Safety requirements -Part 1 Robots, and applicable parts in the
normative references, as referred to from ISO 10218-1:2011. In case of deviations
from ISO 10218-1:2011, these are listed in the declaration of incorporation which
is part of the product delivery.
Normative standards as referred to from ISO 10218-1
DescriptionStandard
Manipulating industrial robots - Performance criteria and related
test methods
ISO 9283:1998
Robots and robotic devices - Safety requirements for industrial
robots - Part 2: Robot systems and integration
ISO 10218-2
Safety of machinery - General principles for design - Risk as-
sessment and risk reduction
ISO 12100
Safety of machinery - Safety related parts of control systems
- Part 1: General principles for design
ISO 13849-1:2006
Safety of machinery - Emergency stop - Principles for designISO 13850
Safety of machinery - Electrical equipment of machines - Part
1: General requirements
IEC 60204-1:2005
Safety of machinery - Functional safety of safety-related elec-
trical, electronic and programmable electronic control systems
IEC 62061:2005
Region specific standards and regulations
DescriptionStandard
Safety requirements for industrial robots and robot systemsANSI/RIA R15.06
Safety standard for robots and robotic equipmentANSI/UL 1740
Industrial robots and robot Systems - General safety require-
ments
CAN/CSA Z 434-14
Other standards used in design
DescriptionStandard
Robots and robotic devices -- Coordinate systems and motion
nomenclatures
ISO 9787:2013
Electromagnetic compatibility (EMC) – Part 6-2: Generic
standards – Immunity standard for industrial environments
IEC 61000-6-2
Continues on next page
Product specification - IRB 8700 15
3HAC052852-001 Revision: K
© Copyright 2021 ABB. All rights reserved.
1 Description
1.2.1 Applicable standards

DescriptionStandard
Electromagnetic compatibility (EMC) – Part 6-4: Generic
standards – Emission standard for industrial environments
IEC 61000-6-4
(option 129-1)
Ergonomics of the thermal environment - Part 1ISO 13732-1:2006
Arc welding equipment - Part 1: Welding power sourcesIEC 60974-1:2012i
Arc welding equipment - Part 10: EMC requirementsIEC 60974-10:2014i
Classification of air cleanlinessISO 14644-1:2015ii
Degrees of protection provided by enclosures (IP code)IEC 60529:1989 + A2:2013
iOnly valid for arc welding robots. Replaces IEC 61000-6-4 for arc welding robots.
ii Only robots with protection Clean Room.
16 Product specification - IRB 8700
3HAC052852-001 Revision: K
© Copyright 2021 ABB. All rights reserved.
1 Description
1.2.1 Applicable standards
Continued

1.3 Installation
1.3.1 Introduction to installation
General
Both versions of IRB 8700 should be mounted on to the floor or tilted to ±15º
(around the Y-axis or Y-axis). Depending on the robot version, an end effector with
max. weight of 550 to 800 kg including payload, can be mounted on the tool flange
(axis 6). See Load diagrams on page 30.
Extra loads
Extra load (valve packages, DressPack) of 50 kg, which is included in the load
diagrams, can be mounted on the upper arm. An extra load of 500 kg can also be
mounted on the frame of axis 1.
See Fitting equipment on page 41.
Working range limitation
The working range of axes 1 can be limited by mechanical stops as option. See
Working range limitation on page 96.
Product specification - IRB 8700 17
3HAC052852-001 Revision: K
© Copyright 2021 ABB. All rights reserved.
1 Description
1.3.1 Introduction to installation

1.3.2 Operation requirements
Protection standards
IEC60529Robot version/Protection standard
IP67All variants, manipulator
Explosive environments
The robot must not be located or operated in an explosive environment.
Ambient temperature
TemperatureStandard/OptionDescription
Minimum: +5°Ci(41°F)StandardManipulator during operation
Maximum: +50°C (122°F)
See Product specification - Control-
ler IRC5
Standard/OptionFor the controller
+ 5°C (41°F) to + 45°C (113°F)StandardFor the spot welding cabinet
Minimum: -25°C (-13°F)StandardComplete robot during transporta-
tion and storage, Maximum: +55°C (+131°F)
for short periods (not exceeding
24 hours) +70°C (+158°F)Standard
iAt low environmental temperature (below 10° C) a warm-up phase is recommended to be run with
the robot. Otherwise there is a risk that the robot stops or runs with lower performance due to
temperature dependent oil and grease viscosity.
Relative humidity
Relative humidityDescription
Maximum 95% at constant temper-
ature.
Complete robot during transportation and storage
Maximum 95% at constant temper-
ature.
Complete robot during operation
18 Product specification - IRB 8700
3HAC052852-001 Revision: K
© Copyright 2021 ABB. All rights reserved.
1 Description
1.3.2 Operation requirements

1.3.3 Assembling the manipulator
Maximum load
Maximum load in relation to the base coordinate system.
Floor mounted
Max. load (emergency stop)Endurance load (in operation)Force
±50.3 kN±13.5 kNForce xy
52.2 ±41.9 kN52.2 ±13.7 kNForce z
±146.9 kNm±77.7 kNmTorque xy
±31.8 kNm±9.2 kNmTorque z
xx1400002869
Note regarding Mxy and Fxy
The bending torque (Mxy) can occur in any direction in the XY-plane of the base
coordinate system.
The same applies to the transverse force (Fxy).
Continues on next page
Product specification - IRB 8700 19
3HAC052852-001 Revision: K
© Copyright 2021 ABB. All rights reserved.
1 Description
1.3.3 Assembling the manipulator

Fastening holes robot base - for all variants
45°
11°
11°
50,5°
920
R500
1250
50,5°
12x 30
12x
53
56
0,3
2x 25 H8
+
0,033
0
20
D - D
0,15
D
C
C - C
C
D(A)
(A)
xx1400002870
DescriptionPos
Holes for guide pins (x2) Rear hole straight slotA
Continues on next page
20 Product specification - IRB 8700
3HAC052852-001 Revision: K
© Copyright 2021 ABB. All rights reserved.
1 Description
1.3.3 Assembling the manipulator
Continued