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Acromag EtherStax Series User manual

8400-453g
Modbus TCP/IP
Modbus UDP/IP
i2o®Peer-to-Peer
Rugged, Stackable
Analog and Discrete
High-Density I/O
MONITORING & CONTROL SOLUTIONS
EtherStax®Series
Ethernet I/O Modules
Answers @ Acromag
Acromag: The I/O Leader
Acromag is a customer-driven manufac-
turer focused on developing embedded
I/O products that provide the best long
term value in the industry. Compare
and you’ll find that Acromag products
offer an unmatched balance of price,
performance, and features.
50 Years of I/O Experience
Acromag has more than 50 years of
measurement and control experience.
Since 1957, we have delivered nearly a
million units to thousands of customers
around the globe for manufacturing,
power, environmental, transportation,
and military applications.
Quality with a 2-Year Warranty
We take every measure to guarantee you
dependable operation and products that
perform at or beyond the specifications.
State-of-the-art manufacturing and
military-grade components add an extra
degree of ruggedness. Acromag is also
certified for ISO9000/AS9100 quality
control management procedures.
All trademarks are the property of their respective owners.
Online Ordering
For your convenience, Acromag provides
full product documentation and pricing
information on our website. You can
obtain quotes or even place your order
directly on our website.
Fast Delivery from Stock
Most products can be shipped within
24 hours of receiving your order.
Special Services
We are happy to accommodate your
special requirements and offer the
following services:
• Custom product development
• Custom calibration
• Source inspections, quality audits
• Special shipping, documentation
• Protective humiseal coating
• Plastic and stainless steel tagging
Certification and Approvals
Many Acromag products carry globally
recognized agency approvals and safety
certifications.
• CE • Ethernet/IP conformance
• UL, cUL • Modbus conformance
• Atex • HART conformance
• CSA
Experience counts:
especially when
selecting an I/O
partner. And with
50+ years of I/O
experience, Acromag
can help you improve
reliability, increase
productivity and
reduce your costs.
30765 South Wixom Road, Wixom, Michigan 48393 USA ■Tel: 248-295-0880 ■www.acromag.com
Process Instruments, Signal Conditioners, and Distributed I/O
– 2 –
– 3 –
Index
Introduction
Series overview .......................Page 4
Operation and performance specifications ....... 7
Peer-to-Peer i2o®communication technology .... 8
Discrete I/O Modules
ES2113 96 discrete bi-directional I/O .....Page 10
ES2117 48 isolated discrete bi-directional I/O . . . 12
Analog I/O Modules
ES2151 32 volt/current in, 16 current out . Page 14
ES2152 32 volt/current in, 16 voltage out...... 16
ES2153 16 voltage + 16 current inputs........ 18
ES2161 32 differential current inputs ......... 20
ES2162 32 differential voltage inputs ......... 22
ES2163 64 single-ended current inputs........ 24
ES2164 64 single-ended voltage inputs ....... 26
ES2171 16 current outputs................. 28
ES2172 16 voltage outputs................. 30
Accessories
8B Signal Conditioning Modules ............. 32
Industrial Ethernet Switches................. 33
Mounting Hardware ...................... 34
Cables ................................. 35
Power Supplies .......................... 35
Software Support Tools .................... 36
ES2000 Series Rugged, High-Density Ethernet I/O
◆Open Board OEM Versions◆Analog I/O Modules◆Discrete I/O Modules
Ethernet I/O: EtherStax®Series
Tel: 248-295-0880 ■Fax: 248-624-9234 ■[email protected] ■www.acromag.com ■30765 S Wixom Rd, Wixom, MI 48393 USA
Tel: 248-295-0880 ■Fax: 248-624-9234 ■[email protected] ■www.acromag.com ■30765 S Wixom Rd, Wixom, MI 48393 USA
– 4 –
EtherStax ES2000 Series
Rugged, Stackable Ethernet I/O
EtherStax I/O blocks provide a ruggedized, high-
density solution to interface many analog and
discrete signals to your control system.A stackable
aluminum housing maintains a small footprint and
stands up to industrial environments. The Ethernet
interface supports Modbus TCP/UDP/IP for reliable
host data transfer or peer-to-peer communication.
Web-based configuration simplifies setup with
any web browser. For OEM systems, or those that
require specialized housings, an open-board version
without the enclosure is available. EtherStax are
ideal for a broad range of measurement and control
applications.
Rugged, Industrial-Grade Design
EtherStax are designed for high-reliability operation.
Units feature 3-way isolation and surge protection.
The I/O circuitry has over-temperature, over-
voltage, and over-current protection. Redundant
communication paths and DC power ensure
dependable operation. If network communication
is lost, outputs fail safely and a relay provides local
alarming or shutdown functions.
Stackable, High-Density I/O
A variety of models offer a mix of analog and
discrete I/O interfaces with up to 96 channels on a
single unit. Monitor sensors, control devices, or add
local alarms. The units interlock for secure stacking
that consumes little space when mounted on a
surface or DIN rail. .
Key Features & Benefits
■High-density industrial Ethernet I/O:
Put hundreds of I/O channels in less panel space.
■Stackable aluminum or open-board packaging:
Choose industrial-strength or low-cost mounting.
■Rugged, shock and vibration-resistant design:
Mounts on machinery, DIN rail, wall, or flat surface.
■Modbus TCP/UDP/IP or i2o peer-to-peer network:
Reliable communication to host or between nodes.
■Easy web configuration with copy function:
Quickly set up units with any web browser.
■Dual-port Ethernet hub or switch w/MDI/MDI-X:
Get diagnostics, redundancy, and easy expansion.
■Ready for STP, RSTP, other redundancy schemes:
Supports dual-path communication via copper and
fiber.
■Local failsafe SPST 5A fault relay:
Provides alarm/shutdown if network or power fails.
■Surge suppression and 1500Vrms isolation:
Protects power, relay, I/O, and each Ethernet Port.
■Redundant DC power w/internal diode coupling:
For “bump-less” transfer to back-up power.
■Extended operating temperature of -40 to 70°C
■Designed for CE and UL/cUL Class1 Div 2 ABCD
ES2000 Series Rugged, High-Density Ethernet I/O
Ethernet I/O: EtherStax®Series
P2
P5
P8
1
1
2
2
RST
RST
DFT
R
E1
E1
R
0
8
8
0
2
10
10
2
3
11
11
3
5
13
13
5
6
14
14
6
R
R
16
24
24
16
19
27
TS2
27
19
TS2
22
30
30
22
32
40
40
32
35
43
TS3
43
35
TS3
38
46
46
38
P1
P3
P4
P6
P7
R.M.
1 2
DFT
RST
DFT
R
E1
0
8
2
10
3
11
5
13
6
14
R16
24
19
TS2
27
22
30
32
40
35
TS3
43
38
46
P7
P8
RESET
RX
FAULT
PWR2
RX
R.M.
PORT 2
PORT 2
COM
STATUS
1 4
912
TS1
912
1 4
TS1
717
15 E2 25
15 E2 25
717
18 2120 23
26 2928 31
26 2928 31
18 2120 23
R3433 36
E3 4241 44
E3 4241 44
R3433 36
37 39
45 47
45 47
37 39
P1
P3
P5
FDX/
COL
P2
P4
P6
TX
LNK/
ACT
PWR1
PWRTX
PORT 2
COM
STATUS
COM
STATUS
1 4
TS1
912
717
15 E2 25
18 2120 23
26 2928 31
R3433 36
E3 4241 44
37 39
45 47
EIS-408FX-M
PORT 1
ETHERNET 10/100M
PORT 1
ETHERNET 10/100M
ETHERNET 10/100M
PORT 1
Acromag
Acromag
Acromag
To NIC
Acromag
Connect one unit
per switch port
Recommended Connections
(switched Ethernet) Optional Connections
(two cascaded nodes)
Use an Ethernet switch
to distribute nodes
Remote host
w/ NIC installed
To NIC
Remote host
w/ NIC installed
12
12
0
8
8
0
1
9
9
1
3
11
11
3
4
12
12
4
6
14
14
6
7
15
15
7
17
25
25
17
20
28
28
20
23
31
31
23
R
R
33
41
41
33
36
44
44
36
39
47
47
39
12
0
8
1
9
3
11
4
12
6
14
7
15
17
25
20
28
23
31
R33
41
36
44
39
47
PORT 1
PORT 1
R
E1
RST
E1
R
RST
DFT
2 5
10 13
TS1
10 13
2 5
TS1
R161918
24 27E2 26
TS2
24 27E2 26
R161918
TS2
22 3221
30 4029 E3
30 4029 E3
22 3221
35 3834 37
43 4642 45
TS3
43 4642 45
35 3834 37
TS3
PORT 1
DFT
R
RST
DFT
E1
2 5
TS1
10 13
R161918
TS2
24 27E2 26
22 3221
30 4029 E3
35 3834 37
TS3
43 4642 45
PORT 2
ETHERNET 10/100M
PORT 2
ETHERNET
ETHERNET 10/100MCOM
STATUS
PORT 2
Acromag
COM
STATUS
A ag
COM
STATUS
Acromag
- PC with HMI
- Controller
- PLC or DCS
- Peer-to-Peer
Optional fiber-optic
Cascade
Port 2 to
Port 1
Cascade
Port 2 to
Port 1
Connect to Port 1
Units are auto-crossing
and do not require a
cross-over cable when
making copper network
connections
Front
Back
Stacked
Open
Tel: 248-295-0880 ■Fax: 248-624-9234 ■[email protected] ■www.acromag.com ■30765 S Wixom Rd, Wixom, MI 48393 USA
– 5 –
ES2000 Series Rugged, High-Density Ethernet I/O
Ethernet I/O: EtherStax®Series
Features
Dual Ethernet ports
Two Cu or one Cu / one fiber
Earth ground terminal
One on each side
Port status LEDs
Indicate switch/hub mode, link, activ-
ity, 10/100Mbps, port faults
Default/Reset toggle switch
Restore communication to factory con-
figuration or reset the unit.
High-density industrial I/O
Up to 96 channels per unit
with pluggable terminal blocks.
High-strength
aluminum packaging
Dove-tailed grooves on top
for stacking and interlock-
ing units
Locking Ethernet connection
RJ45 clip frame provides secure media
connections resistant to shock and vibra-
tion when used
with compatible cables.
Redundant DC Power
Pluggable terminals
Status LEDs
Power, I/O, relay status
Fault relay
Local 5A Form A relay
Network and I/O Configuration Screens
Front View
Rear View
8.226” Width
7.25” Depth
2.444” Height
Tel: 248-295-0880 ■Fax: 248-624-9234 ■[email protected] ■www.acromag.com ■30765 S Wixom Rd, Wixom, MI 48393 USA
Ethernet I/O: EtherStax®Series
– 6 –
Applications
Ideal for remote I/O or
control rooms
With a variety of I/O configurations and flexible signal
ranges, EtherStax serves many industries.
End-user Industries:
■Power gen & distribution ■Chemical/petrochem
■Water & wastewater ■Metals processing
■Oil & gas refining ■Pharmaceutical
■Food, dairy, beverage ■Military & Aerospace
System Integrators:
■SCADA applications ■Factory automation
■Building & energy mgmt ■Specialty machinery
OEM Machinery:
■Engine & turbine controls ■Switch gear equip.
■Packaging equipment ■Boilers & furnaces
■Semiconductor fab ■Material handling
Distributed I/O for Batch Processing
EtherStax I/O interfaces sensors, actuators, displays
and other instruments to a PLC, DCS, or PC over
your Ethernet network. Analog inputs monitor tem-
perature, level, flow, pressure, voltage, current, and
myriad process variables. Analog outputs control
drives, pumps, valves, motors, and heaters, or write
to displays and recorders. Discrete inputs detect
open/close and change-of-state while discrete out-
puts perform on/off control.
SCADA and Remote I/O
In addition to all the functions already mentioned,
EtherStax are ideal for supervisory control and data
acquisition at remote sites. Units tolerate -40 to
75°C allowing outdoor mounting. Flexible, redun-
dant power supports battery operation. Multi-media
capability enables use of copper, fiber-optic, or wire-
less Ethernet networks to eliminate the high cost of
leased lines.
Discrete Manufacturing
EtherStax models with high-density discrete I/O
provide a cost-efficient solution for automated
operations such as machining, assembly, and packag-
ing. These compact units can mount on machinery
without worry of electrical noise, high voltage surges,
or vibration affecting performance. EtherStax have a
high level of immunity and resistance to transient sig-
nals from solenoids, motors, and magnetic fields.
Ethernet-Enable your OEM Machinery
Make your machines Internet-ready with EtherStax
and monitor operation from any PC with an
Ethernet link. The rugged aluminum housing can bolt
directly to your equipment. Alternatively, the open-
board version can mount in a NEMA enclosure or
inside your machine. Resistant to shock and vibration,
EtherStax units provide dependable operation even
on moving machinery.
P3
P2
P6
P5
R.M.
P8
RX
TX
RX
TX
P1
P2
P4
P5
P7
P8
R.M.
P2
P1
P5
P4
P8
P7
P1
P4
P7
P3
P6
R.M.
P3
P6
R.M.
P1
FDX/
COL
LNK/
ACT
RX
P2
FAULT
PWR1
R.M.
EIS-408FX- M
P3
P5
P7
P8
P4
P6
RESET
FAULT
PWR2
PWR
P5
P7
P8
P6
RX RESET
FAULT
RX PWR2
R.M.
TX PWR
P3
P5
P7
RX
TX
P8
TX
P4
P6
RESET
PWR2
PWR
P1
FDX/
COL
LNK/
ACT
Acromag
P2
PWR1
P1
P3
FDX/
COL
P2
P4
TX
LNK/
ACT
PWR1
EIS-408FX-M EIS-408F X-M
AcromagAc romag
I/O 1
Switch
EtherStax Unit
Redundant Media
Ring Connections
PC / HMI
DCS / PLC
Controller
Acromag
EIS-408FX-M
If primary path later fails,
then ring will fail-over to
the alternate path
The EtherStax is
transparent to the
ring in hub mode
Switch Switch
Acromag
EIS-408FX-M
Acromag
EIS-408FX-M
Disabled path
(switch blocks
communication via
redundant path
Unit must be in
hub/repeater mode
Unit
AUnit
B
Chan
1-16
Chan
17-32
Chan
33-48
Chan
49-65
Chan
66-81
Chan
82-96
Unit
A
Chan
1-16
P1
P2
P4
P5
P7
P8
P3
P6
R.M.
P5
P7
P8
P6
RX RESET
FAULT
PWR2
RX
R.M.
TX PWR
P1
P3
FDX/
COL
P2
P4
TX
PWR1
LNK/
ACT
EIS-408FX- M
Acromag
Chan
1-16
Chan
1-16
Unit
B
Unit
C
Chan
49-65
Chan
66-81
Chan
82-96
Chan
1-16
Chan
17-32
Chan
33-48
i2o feature
not available
on all models
Redundant Ring ConnectionsPeer-to-Peer Bi-Directional Communication
Peer-to-Peer Signal Splitter (dual outputs)
Tel: 248-295-0880 ■Fax: 248-624-9234 ■[email protected] ■www.acromag.com ■30765 S Wixom Rd, Wixom, MI 48393 USA
Ethernet I/O: EtherStax®Series
– 7 –
General Operation and Performance Specifications
General Specifications
For information about specific units, please refer to the model
data sheets or manuals.
◆Inputs and Outputs
See individual model data sheets for details.
◆Enclosure and Physical
Dimensions
8.226 inches wide x 2.444 inches tall x 7.25 inches
deep. Units stack together on 2.175 inch centers.
I/O Connectors
Plug-in terminal blocks rated for 15A/300V; AWG #12-
24 stranded or solid copper wire.
Network Connectors
See Ethernet Interface
Enclosure Material
Extruded aluminum, 6063 T6 alloy, silver anodized
finish.
Printed Circuit Boards
Military grade fire-retardent epoxy glass per IPC-
4101/98.
Safety Approvals
CE marked. UL/cUL Listed.
Hazardous Locations:
Class 1; Division 2; Groups A, B, C, and D.
◆Environmental
Operating Temperature
-40 to 70°C (-40 to 158°F).
Storage Temperature
-40 to +85°C (-40 to +185°F).
Relative Humidity
5 to 95%, non-condensing.
Power Requirements (Unit Main)
18-36V DC.
Redundant, diode-coupled terminals.
See individual model data sheets for power
specifications.
Isolation
I/O, power, relay, and Ethernet port-to-port.
Peak: 1500V AC, ANSI/ISA-82.01-1988.
Continuous: 250V AC, 354V DC.
Installation Category
Designed for Pollution Degree 2 environment with an
Installation Category II rating (over-voltage category).
Electromagnetic Interference Immunity (EMI)
I/O have resistance to inadvertent state changes with
interference from switching solenoids, commutator
motors, and drill motors.
Electromagnetic Compatibility (EMC)
Meets EN50082-1.
Electrostatic Discharge (ESD) Immunity
Meets EN61000-4-2.
Radiated Field Immunity (RFI)
Meets EN61000-4-3 and ENV50204.
Electrical Fast Transient Immunity (EFT)
Meets EN61000-4-4.
Conducted RF Immunity (CRFI)
Meets EN61000-4-6.
Surge Immunity
Meets EN61000-4-5.
Emissions
Meets EN61000-6-4:2007.
Radiated Frequency Emissions
Meets CISPR16 Class A
Shock and Vibration Immunity
Rating for single surface-mount unit in enclosure.
Mechanical Shock: 50g, 3ms, with 3 half-sine shock
pulses in each direction along 3 axes
(18 shocks), and 30g, 11ms, with 3 half-sine shock
pulses in each direction along 3 axes
(18 shocks), per IEC60068-2-27.
Random Vibration: 5g sinusoidal & 5 grms
random vbration 10-500Hz, in 3 axes at
2 hrs/axis per IEC60068-2-64 & IEC60068-2-6.
◆Ethernet Interface
Network Connector (Copper)
8-pin RJ-45 sockets for 10Base-T/100Base-TX connec-
tions. Wired MDI-X by default but includes automatic
MDI/MDI-X crossing.
Network Connector (Fiber)
Duplex SC-type, multi-mode transceiver for IEEE
802.3u 100Base-FX cable connections.
Protocol
Modbus TCP/IP or UDP/IP with integrated
web-browser reconfiguration.
i2o Peer-to-Peer Communication
Supported on select models only.
See individual model data sheets for details.
IP Address
Default mode static IP address is 128.1.1.100.
Port
Up to 10 Modbus TCP/IP sockets supported. Uses port
502 (reserved for Modbus).
Transient Protection
Transient voltage suppressors are applied on all ports
(power, I/O, Ethernet ports).
Data Rate
Switch mode: auto-sense 10Mbps or 100Mbps
on copper connections, 100Mbps on fiber-optic
connection.
Hub/repeater mode: fixed at 100Mbps and auto-nego-
tiation does not apply.
Duplex
Switch mode: auto-negotiated, full or half duplex.
Hub/repeater mode: only half-duplex and
auto-negotiation does not apply.
Compliance
IEEE 802.3, 802.3u, 802.3x.
Network Distance
Distance between two devices on an Ethernet network
is generally limited to 100 meters using copper cable,
and 2km using multi-mode fiber optic cable. Distance
may be extended using hubs and switches.
Address
IP address can be preset by the user (static)
and loaded from internal non-volatile memory, or
it can be automatically acquired at startup via a
network server using a BOOTP (Bootstrap Protocol)
or DHCP (Dynamic Host Configuration Protocol).
Includes default mode toggle switch to revert unit to a
“known” fixed static IP address of 128.1.1.100, useful
for trouble-shooting purposes.
Ordering Information
See individual model data sheets for details.
Tel: 248-295-0880 ■Fax: 248-624-9234 ■[email protected] ■www.acromag.com ■30765 S Wixom Rd, Wixom, MI 48393 USA
– 8 –
Ethernet I/O: EtherStax®Series
Easy Peer-to-Peer Communication with Acromag i2o®
i2o input-to-output messaging
Acromag’s i2o technology is the easy
way to transmit input values for
remote output without a PLC, PC or
master CPU.
With i2o, many Ethernet I/O modules have the
ability to operate like a long-distance transmitter.
You can convert your sensor inputs at Point
A to process control signals at Point B. Or,
you can monitor discrete devices at one site
by reproducing the discrete levels with a relay
output at another location.
Use your existing Ethernet lines
to save time and wiring expenses
Connect input modules to output modules using
your existing copper/fiber infrastructure or with
a single new cable. Multiple I/O modules can be
multiplexed through a switch or wireless radios.
No complicated controllers.
No software. No programming.
Acromag Ethernet I/O modules have a built-in
web page making it simple to configure using
your standard web browser. Just click a few
menu settings, enter the IP addresses, and you
are done. Fast and easy.
BusWorks 900EN Series I/O Modules
Up to 12 channels per module and
reliable, failsafe communication
Monitor up to a dozen devices with a single pair
of I/O modules. Discrete I/O modules have twelve
channels that you can set up as inputs or as
outputs in four-channel groups. This allows
bi-directional communication between two
modules. Analog input modules measure up to
six current, voltage, thermocouple, or RTD
sensor signals. This data is then transmitted to a
six-channel analog output module providing DC
current or voltage output signals.
Wire-saving applications
Our i2o technology lets an input module speak
directly to an output module. It is ideal for non-
critical projects that don’t need a PLC or PC
master. Reproduce remote signals based on
timed or event updates.
■Remote monitoring of process variables
(temperature, pressure, level, flow)
and discrete devices
■Remote data display, recording, alarms,
or control
■Signal splitters
■Analyzer system monitoring
■Power and water utility monitoring
■Tank level, pump, and valve control
■Remote monitoring of motor loads and
contactor status
■Remote control switching stations
■Environmental control systems
■Process shutdown, alarming, and
annunciator systems
■RFID systems
Analog
Peer-to-Peer Communication
Inputs
Input-to-Output
input channel writes
to the output channel
(uni-directional or bi-directional communication)
4-20mA,
0-10V DC,
thermocouple,
RTD/resistance
Discrete
Inputs
on/off,
high/low,
open/close,
momentary
push-buttons
Analog
Outputs
proportional
4-20mA or
0-10V DC
Discrete
Outputs
on/off,
high/low,
open/close
Any Ethernet Media
Copper, fiber,
wireless, or Internet
EtherStax I/O®also supports i2o
Tel: 248-295-0880 ■Fax: 248-624-9234 ■[email protected] ■www.acromag.com ■30765 S Wixom Rd, Wixom, MI 48393 USA
Ethernet I/O: EtherStax®Series
– 9 –
Acromag i2o®Technology for Peer-to-Peer Communication
ES2000 Series
Units with i2o
◆Analog Input Modules
ES2153
16 analog current inputs,
16 analog voltage or 8B inputs
◆Analog Output Modules
ES2171
16 current outputs
ES2172
16 voltage outputs
◆Analog I/O Modules
ES2151
16 analog current inputs,
16 analog voltage or 8B inputs,
16 analog current outputs
ES2152
16 analog current inputs,
16 analog voltage or 8B inputs,
16 analog voltage or 8B outputs
◆Discrete I/O Modules
ES2113
96 solid-state input/outputs
ES2117
32 solid-state inputs
16 relay outputs
Analog I/O module (ES2152) configuration screen
Unit
AUnit
B
Chan
1-16
Chan
17-32
Chan
33-48
Chan
49-65
Chan
66-81
Chan
82-96
Unit
A
Chan
1-16
P1
P2
P4
P5
P7
P8
P3
P6
R.M.
P5
P7
P8
P6
RX RESET
FAULT
PWR2
RX
R.M.
TX PWR
P1
P3
FDX/
COL
P2
P4
TX
PWR1
LNK/
ACT
EIS-408FX- M
Acromag
Chan
1-16
Chan
1-16
Unit
B
Unit
C
Chan
49-65
Chan
66-81
Chan
82-96
Chan
1-16
Chan
17-32
Chan
33-48
Installation #1: Peer-to-Peer Bi-directional Communication
NOTE: Buy modules
in pairs. For example:
AI with AO
AIO with AIO
DIO with DIO
Installation #2: Peer-to-Peer Signal Splitter (dual outputs)
Copper,
Fiber, or
Wireless
Network
Current, voltage, 8B
or discrete inputs
Current, voltage, 8B,
or discrete outputs
Any
Ethernet
Media
Tel: 248-295-0880 ■Fax: 248-624-9234 ■[email protected] ■www.acromag.com ■30765 S Wixom Rd, Wixom, MI 48393 USA
Ethernet I/O: EtherStax®Series
– 10 –
3 ports
x
16 DIO
3 ports
x
16 DIO
Dual Power
Alarm Relay
PC w/HMI
PLC / DCS
Controller
Peer-to-Peer
Dual Ethernet Ports
10/100 Base-TX and
100 Base-FX
Fiber-optic (optional) Simplified I/O Circuit (one channel)
ES2113 with 96 Discrete I/O
N.O.
96 bi-directional discrete I/O channels ◆Modbus TCP/IP, i20 peer-to-peer communication
ES2113 Ethernet Discrete I/O Modules
Description
EtherStax I/O blocks provide a ruggedized, high-
density solution to interface a very large quantity
of discrete I/O signals to your control system. A
stackable aluminum housing maintains a small
footprint and stands up to harsh, industrial envi-
ronments. Web-based configuration simplifies
setup with any web browser.
Input Ranges
0 to 28V DC, active-low inputs
Output Range
0 to 28V DC (0.5A/ch) low-side switches
Ethernet Communication
10/100Base-T(X) and 100Base-FX
Modbus TCP/IP or UDP/IP protocol
Acromag i2o® peer-to-peer technology
Power Requirement
18 to 36V DC (redundancy-ready)
Approvals
CE, UL, & cUL listed
Class 1; Division 2; Groups A, B, C, D.
■
96 discrete I/O channels:
Bi-directional channels support any
input/output mix in a single unit.
■
High-density stackable unit:
Stacked mounting puts a lot of I/O in a very
small footprint to save panel space.
■
High Speed Channel Updates:
Updates all 96 channels in 1mS.
■
Modbus TCP/IP or UDP/IP protocol:
I/O functions as slave to host controller.
■
Peer-to-peer i2o communication:
Inputs to one unit automatically update out-
puts on another over Ethernet link.
■
Change-of-state or timed updates:
Event-driven updates transmit data in less than
5mS between peers with i2o.
■
10 Modbus TCP/IP sockets/sessions:
Multiple masters can talk to an EtherStax unit
at the same time.
■
Self-test checks I/O operation:
Test I/O channels from a web browser before
wiring terminals to devices.
■
Selectable input “wetting” current:
Internal current source eliminates pull-ups and
improves dry contact interface.
■
Automatic change of state detection:
Inputs detect quick momentary changes of
state that occur between polling.
■
Internal or external port excitation:
Selectable source on each 16-channel port
simplifies wiring and adds flexibility for use
with 5-28V DC logic.
■
Loop-back monitoring on all channels:
Inputs confirm output states for increased
system reliability.
■
Watchdog timers and failsafe outputs:
Communication fault sends output to a pre-
defined state or holds the last value.
■
Output open-load detection:
Output fault detection is selectable on indi-
vidual channels.
■
Thermal, current, voltage protection:
I/O is protected from excessive levels to reduce
downtime.
Open circuit board versions also available.
Tel: 248-295-0880 ■Fax: 248-624-9234 ■[email protected] ■www.acromag.com ■30765 S Wixom Rd, Wixom, MI 48393 USA
Ethernet I/O: EtherStax®Series
– 11 –
Performance Specifications
◆General Specifications
See Page 7 for communication and other specs.
◆Inputs
Configuration (active-low inputs)
96 channels (six 16-ch ports) with a common return
(RTN). Each input is connected in tandem with open-
drains of output mosfets. Any mix of I/O occurs as all
channels are high impedance inputs unless written.
Output channels can be read back at any time (loop-
back monitoring).
Input Signal Voltage Range
0 to 28VDC, 31V maximum. Surge protected.
Input Threshold Detection and Sensitivity
4V DC threshold. Level or latching inputs.
Input “Wetting” Current
Built-in current sources switch from 16mA
initially (20ms) to 2mA (continuous), default mode.
Sources can be changed to 2mA or turned off.
Excitation
Internal (default): 6V DC, 400mA.
External: 6 to 28V DC typical. Separate excitation
terminal (logic) for each 16-channel port. Internal and
external supplies are diode-blocked from each other.
Includes reverse polarity protection.
Peer-to-peer (i2o) communication
Change-of-state updates: Less than 5mS events.
Timed updates: Configurable for 1-90 seconds.
◆Outputs
Configuration (low-side switches)
96 channels (six 16-ch ports) of open-drain mosfet
switches with common source
connection at port RTN terminal. Each output is con-
nected in tandem with buffered inputs.
Output “OFF” Voltage Range
0 to 28V DC, 31V maximum. Surge protected.
Output “ON” Current Range
0 to 300mA DC continuous, each output.
Output “ON” Maximum Current
450mA DC maximum with any 8 channels “on”
continuously per 16 channel port
Output Port Maximum Current
4.8A: 16 channels @ 300mA continuous
3.6A: 8 channels “off” & 8 channels @ 450mA
◆Local Alarm Output
Configuration
Isolated relay de-energizes (failsafe) or energizes
(non-failsafe) as configured when the watchdog timer
detects a media or communication failure.
Type
SPST-NO, 1 Form A, Class I, Division II approved.
Rating
5A @ 24VDC/250VAC, 6000 cycles resistive.
3A @ 24VDC/250VAC, 100,000 cycles general.
2A @ 24VDC/250V AC, Hazardous locations
Maximum Switching Voltage
250VAC, 125VDC.
◆Enclosure and Physical
Housing Classification and Dimensions
IP20: 8.226” x 2.444” x 7.25”.
4 lbs. (1.8 kg) packed (unit weighs 3.4 lbs).
Without enclosure: 7.920” x 1.875” x 7.25”.
1.65 lbs. (0.75 kg) packed (unit weighs 1.05 lbs).
Safety Approvals
CE marked and UL/cUL Listed.
Hazardous Locations: Class 1; Div. 2; A B C D.
Open board units: UL Recognized
Shock and Vibration Immunity
Rating for single surface-mount unit in enclosure.
Mechanical Shock: 50g, 3ms, with 3 half-sine shock
pulses in each direction along 3 axes
(18 shocks), and 30g, 11ms, with 3 half-sine shock
pulses in each direction along 3 axes
(18 shocks), per IEC60068-2-27.
Random Vibration: 5g, 5-500Hz, in 3 axes at
2 hours/axis per IEC60068-2-64.
◆Environmental
Operating and Storage Temperature
Operating: Open bd,-40 to 75°C(-40 to +167°F)
Enclosed bd, -40 to 75°C (all outputs “off”)
-40 to 70°C (all outputs “on” at rated Max.).
Storage: -40 to +85°C (-40 to +185°F).
Power Requirements
18-36V DC. Redundant, diode-coupled terminals.
Dual copper ports: 2.5W with external
excitation, 3.5W with internal excitation.
Fiber optic units: Call factory.
Isolation
I/O, power, relay and Ethernet port-to-port.
Peak: 1500V AC, ANSI/ISA-82.01-1988.
Continuous: 250V AC, 354V DC.
◆Ethernet Interface
Internal Switch or Hub/Repeater
Dual-port Ethernet switch. Web-configurable as a true
switch (default mode) or hub.
Network Connector [10/100 Base-T(X)Copper]
One or two 8-pin RJ-45 connectors. Automatic MDI/
MDI-X. 100m communication distance.
Network Connector (100 Base-FX Fiber-optic)
One multi-mode with SC connector. 2km communica-
tion distance. Full/half-duplex, selectable.
Protocols and Addressing
Modbus TCP/IP or UDP/IP. i2o peer-to-peer.
StaticIP, DHCP, BootP. Configurable IP addresses.
Ethernet Modbus TCP/IP Sockets/Sessions
1-10 socket/sessions programmable via web page.
Ethernet Redundancy
Compatible with STP, RSTP, proprietary schemes.
Ordering Information
◆I/O Modules
ES2113-0000
96 DIO, two copper ports, IP20 enclosure
ES2113-0010
96 DIO, two copper ports, open circuit board
ES2113-1000
96 DIO, one Cu & one fiber port, IP20 enclosure
ES2113-1010
96 DIO, one Cu & one fiber port, open board
◆Accessories
Industrial Ethernet Switches
See Page 33.
Hardware Accessories and Power Supplies
See Page 34.
Software Support
See Page 36.
Tel: 248-295-0880 ■Fax: 248-624-9234 ■[email protected] ■www.acromag.com ■30765 S Wixom Rd, Wixom, MI 48393 USA
Ethernet I/O: EtherStax®Series
– 12 –
Description
EtherStax I/O blocks provide a ruggedized, high-
density solution to interface a large quantity of
isolated discrete I/O signals to your control sys-
tem. A stackable aluminum housing maintains a
small footprint and stands up to harsh, industrial
environments. Web-based configuration simpli-
fies setup with any web browser.
Input Range
20-36V DC
Output Range
Outputs: 2A @ 250V AC or 110V DC SPST
Alarm: 2A @ 240V AC or 125V DC SPST
Ethernet Communication
10/100Base-T(X) and 100Base-FX
Modbus TCP/IP or UDP/IP protocol
Acromag i2o® peer-to-peer technology
Power Requirement
18 to 36V DC (redundancy-ready)
Approvals
CE, UL, & cUL listed:
Class 1; Division 2; Groups A, B, C, D.
■
Fully isolated between all circuits:
Inputs, outputs, alarm, network ports,
enclosure, and power are isolated from
each other for safety and noise immunity.
■
High-density stackable unit:
Stacked mounting puts a lot of I/O in a very
small footprint to save panel space.
■
Modbus TCP/IP or UDP/IP protocol:
I/O functions as slave to host controller.
■
Peer-to-peer i2o communication:
Inputs to one unit automatically actuate
outputs on another over Ethernet link.
■
Channel-to channel input isolation:
Inputs provide high or low-side sensing for
AC or DC circuits.
■
Automatic change of state detection:
Inputs detect quick momentary changes of
state that occur between polling.
■
Logic inversion (i2o only):
Active high inputs can switch remote
peer-to-peer outputs on or off.
■
Change-of-state or timed updates:
Event-driven updates transmit data in less than
10ms between peers with i2o.
■
10 Modbus TCP/IP sockets/sessions:
Multiple masters can talk to unit at same time.
■
Local alarm function:
Dedicated failsafe relay is controlled via
watchdog timer and link-loss conditions.
■
Heavy-duty 2A relays:
16 SPST outputs provide high/low-side 2A
switching up to 250V AC or 110VDC
■
Programmable outputs:
Normally open relays are configurable to
energize or de-energize on power-up.
■
Built-in slave relays:
Inputs can control outputs on same unit to
provide slave relay interface.
■
Self-test checks I/O operation:
Unit checks internal I/O communication and
allows verification via web browser.
■
Watchdog timers:
Communication fault sends output to a
pre-defined state or holds the last value.
48 Channel-Isolated Discrete I/O (32 DC inputs, 16 AC/DC outputs) ◆Modbus TCP/IP, i20 peer-to-peer
Optocoupler
Inputs 0-15
Mech Relay
Outputs 0-7
Optocoupler
Inputs 0-15
Mech Relay
Outputs 0-7
Optocoupler
Inputs 16-31
Mech Relay
Outputs 8-15
Dual Power
Alarm Relay
PC w/HMI
PLC / DCS
Controller
Peer-to-Peer
Dual Ethernet Ports
10/100 Base-TX and
100 Base-FX
Fiber-optic (optional)
Simplified Input Circuit (one channel)
Simplified Output Circuit (one channel)
ES2117 with 48 Discrete I/O
N.O.
SPST-NO
CPU
+3.3V
Optical
Isolation
+
–
A
B
DC
Load
ES2117 Ethernet Discrete I/O Modules
Open circuit board versions also available.
Tel: 248-295-0880 ■Fax: 248-624-9234 ■[email protected] ■www.acromag.com ■30765 S Wixom Rd, Wixom, MI 48393 USA
Ethernet I/O: EtherStax®Series
– 13 –
Performance Specifications
◆General Specifications
See Page 7 for communication and other specs.
◆Inputs
Configuration
32 individually isolated, buffered inputs grouped in
two 16-ch ports. Active-high operation.
Input Voltage Range
20-32V DC, 36V DC max.
Max voltage/operating temperature:
36V DC @ 65°C max.
Input Signal Threshold and Hysteresis
OFF-ON: 13V min, 20V max, 16V DC typical.
ON-OFF: 11V max, 7V min, 9V DC typical.
Input Impedance
6k ohms
Input Isolation:
Channel-to-channel: 150V AC isolation rating.
Port-to-port: 250V AC safety isolation rating.
Input Response Time
Less than 5ms.
Peer-to-peer (i2o) communication
Change-of-state updates: Less than 10ms events.
Timed updates: Configurable for 1-90 seconds.
◆Outputs
Configuration
One 16-ch port of isolated SPST-NO mech. relays.
Maximum Switching Voltage / Load Rating
250V AC, 110V DC @ 2A.
Mechanical Life
20 million operations minimum.
Electrical Life (@ 20 cycles per minute)
100k operations minimum at 2A.
Contact Resistance (Initial)
30 milliohms, maximum.
Output Response Time
Less than 5ms.
Minimum Load
100µA/100mV DC.
◆Local Alarm Output
Configuration
Failsafe or non-failsafe (software-configurable) relay
trips on power or link-loss failure.
Type
SPST-NO, 1 Form A, Class I, Division II approved.
Maximum Switching Voltage/Load Rating
240V AC, 125V DC @ 2A
100K operations minimum.
◆Ethernet Interface
Internal Switch or Hub/Repeater
Dual-port Ethernet switch. Web-configurable as a true
switch (default mode) or low-latency hub.
Network Connector [10/100 Base-T(X)Copper]
One or two 8-pin RJ-45 connectors. Automatic MDI/
MDI-X. 100m communication distance.
Network Connector (100 Base-FX Fiber-optic)
One multi-mode with SC connector. 2km communica-
tion distance. Full/half-duplex, selectable.
Protocols and Addressing
Modbus TCP/IP or UDP/IP. i2o peer-to-peer.
StaticIP, DHCP, BootP. Configurable IP addresses.
Ethernet Modbus TCP/IP Sockets/Sessions
1-10 socket/sessions programmable via web page.
Ethernet Redundancy
Compatible with STP, RSTP, proprietary schemes.
◆Environmental
Operating and Storage Temperature*
Operating: -40 to 65°C
Storage: -40 to 85°C (-40 to 185°F).
Power Requirements
18-36V DC. Redundant, diode-coupled terminals.
4.7W (copper ports), 6.0W (fiber-optic ports).
Isolation
I/O, power, relay and Ethernet port-to-port.
Peak: 1500V AC, ANSI/ISA-82.01-1988.
Continuous: 250V AC, 354V DC (150V AC ch-ch).
See User Manual for full temperature specs.
◆Enclosure and Physical
Housing Classification and Dimensions
IP20: 8.226” x 2.444” x 7.25”, 4 lbs. packed.
PCB: 7.920” x 1.875” x 7.25”, 1.65 lbs. packed.
Safety Approvals (pending)
CE marked and UL/cUL Listed.
Hazardous Locations: Class I; Div 2; A, B, C, D.
Open board units: UL Recognized.
Shock and Vibration Immunity (in enclosure)
Mechanical Shock: 50g (3ms), 30g (11ms).
Random Vibration: 5g, (5-500Hz).
Ordering Information
◆EtherStax I/O Units
All units have 32 inputs,16 AC/DC outputs and i20
peer-to-peer communication capability.
ES2117-0000
20-36V DC inputs, two Cu ports, IP20 enclosure
ES2117-0010
20-36V DC inputs, two Cu ports, open board
ES2117-1000
20-36V DC inputs, Cu & fiber ports, IP20
ES2117-1010
20-36V DC inputs, Cu & fiber ports, open board
◆Accessories
Industrial Ethernet Switches
See Page 33.
Hardware Accessories and Power Supplies
See Page 34.
Software Support
See Page 36.
Tel: 248-295-0880 ■Fax: 248-624-9234 ■[email protected] ■www.acromag.com ■30765 S Wixom Rd, Wixom, MI 48393 USA
Ethernet I/O: EtherStax®Series
– 14 –
ES2151 Ethernet Analog Input/Output Modules
Description
These EtherStax I/O units provide a rugged, high-
density, and high-speed solution to interface
a large quantity of analog input signals. Units
accept 16 single-ended analog voltage inputs
and 16 single-ended current inputs. The ES2151
also provides 16 analog current outputs. Two
DB25 ports support an alternate interface of
voltage I/O from 8B input or output modules.
This combination of high-density analog inputs
and outputs is ideal for many sensor interface
applications in remote zones.
EtherStax units are built and tested for high reli-
ability and dependable performance in hostile
environments. Available in an aluminum enclo-
sure or as an open circuit board, both formats
stack vertically to maintain a very small footprint.
Input Ranges
±5V, ±10V, ±20mA, 0-20mA, 4-20mA DC
Output Ranges
0-20mA, 4-20mA DC
Ethernet Communication
10/100Base-T(X) and 100Base-FX,
Automatic MDI/MDI-X on all copper ports,
Modbus TCP/IP or UDP/IP protocol
i2o peer-to-peer
Power Requirement
18 to 36V DC (redundancy-ready)
Approvals
CE, UL/cUL:
Zone 2, Class 1, Division 2, Groups ABCD
Key Features & Benefits
■48-channel high-density combination of
analog inputs and outputs
■DB25 ports for alternate voltage I/O from 8B
signal conditioning backpanels
■4-way isolation and surge suppression
■High-resolution 16-bit A/D and D/A’s
■High-speed scanning for 10 millisecond update
of all 48 channels
■Automatic zero/span calibration
■Built-in loop-back circuit verifies outputs
■On-demand self-test verifies calibration
■Web browser configuration
■User-configurable sample averaging and
integration/totalization function with
non-volatile registers
■Dual-format data registers support
16-bit integers or 32-bit floating point
■Scaling registers on all channels
■Peer-to-peer i2o communication with
percent-of-span and timed updates
32 analog current/voltage inputs ◆16 analog current outputs ◆Modbus TCP/UDP, i2o communication
Dual Power
Alarm Relay
PC w/HMI
PLC / DCS
Controller
Peer-to-Peer
Dual Ethernet Ports
10/100 Base-TX
and 100 Base-FX
Fiber-optic (optional)
N.O.
Current Output
8 Channels
Current Output
8 Channels
8B Interface
Voltage Input
16 Channels
DB25 ports connect to
new 8B or legacy 7B
signal conditioners
ES2151
16 Current In
16 Voltage In
16 Current Out
ECCCC00 01 02 03
CCCCC04 05 06 07
ECCCC00 01 02 03
CCCCC04 05 06 07
00 01 02 03 05 0704
Voltage Inputs on To p
06 C
00 01 02 03 05 0704
Current Inputs on Bottom
06 C
00 01 02 03 05 0704
Voltage Inputs on To p
06 C
00 01 02 03 05 0704
Current Inputs on Bottom
06 C
Current Input
16 Channels
voltage Input
16 Channels
Open circuit board versions are also available.
Select from more than 100 8B input modules.
Interface to 8B signal conditioning modules.
Tel: 248-295-0880 ■Fax: 248-624-9234 ■[email protected] ■www.acromag.com ■30765 S Wixom Rd, Wixom, MI 48393 USA
Ethernet I/O: EtherStax®Series
– 15 –
Performance Specifications
◆General Specifications
See Page 7 for communication and other specs.
◆Analog Field Inputs
Input Channel Configuration
16 single-ended analog voltage inputs and
16 single-ended analog current inputs.
Input Ranges (select on per-channel basis)
±5V, ±10V, ±20mA, 0-20mA, or 4-20mA DC.
Input Scaling (per-channel basis)
Floating Point Format: IEEE-754.
Input Resolution
16-bit maximum, 0.00166% (1 part in 60,000).
Input Accuracy
Current Input: Better than 0.1% of range.
Voltage Input: Better than 0.05% of range.
Input Impedance
Voltage: 4M ohms minimum.
Current: 100 ohms.
Input Scan Groups and Scan Times
Eight user-enabled 4-channel scan groups. 770µS
update/group (5mS for all 32 channels) with averag-
ing, loopback, and totalization functions disabled.
Input Overvoltage Protection
Bipolar Transient Voltage Suppressers (TVS),
18V clamp level typical.
Noise Rejection
CMR (50-60Hz): Better than -72dB.
Sample Averaging (user-configurable)
0-500 samples. One register for all channels.
◆External 8B Input and Output
Modules
See Bulletin 8400-479 for details.
◆Analog Field Outputs
Output Channel Configuration
16 current outputs.
9-16V DC external excitation required.
Output Ranges (per-channel basis)
0-20mA or 4-20mA DC sourced.
User-configured on a per-channel basis.
Maximum Output Load at Excitation
265 ohms @ 9V.
400 ohms @ 12V.
540 ohms @ 15V.
Output Resolution and Accuracy
Resolution: 13-bit maximum, 0.0122%.
Accuracy: Better than 0.1% of range.
◆Local Alarm Output
Configuration
Failsafe or non-failsafe (user-configurable) relay trips on
power or link-loss failure.
Type
SPST-NO, 1 Form A, Class I, Division II approved.
Rating
3A @ 24V DC/250V AC, 100,000 cycles general.
2A @ 24V DC/250V AC, Hazardous locations.
Maximum Switching Voltage and Power
250V AC / 750VA, 125V DC / 90W.
◆i2o Peer-to-Peer Communication
Each port of 8 input channels can be mapped to out-
put ports of two ES215x units. Updates based on time
(100mS resolution) or percent of range change (0.1%
resolution).
◆Ethernet Interface
Internal Switch or Hub/Repeater
Dual-port Ethernet switch. User-configurable as a true
switch (default mode) or low-latency hub.
Network Connector [10/100 Base-T(X)Copper]
One or two 8-pin RJ-45 connectors. Automatic MDI/
MDI-X. 100m communication distance.
Network Connector (100 Base-FX Fiber-optic)
One multi-mode with SC connector. 2km communica-
tion distance. Full/half-duplex, selectable.
Protocols
Modbus TCP/IP, UDP/IP, i2o peer-to-peer.
Addressing
StaticIP, DHCP, BootP.
Ethernet Modbus TCP/IP Sockets/Sessions
1-10 socket/sessions user-configurable.
Ethernet Redundancy
Compatible with STP, RSTP, or any ring scheme.
◆Environmental
Operating and Storage Temperature
Operating: -40 to 70°C (-40 to 158°F).
Storage: -40 to 85°C (-40 to 185°F).
Power Requirements
18-36V DC. Redundant, diode-coupled terminals.
4.8W (copper ports), 5.8W (fiber-optic ports).
Isolation
I/O, power, relay and Ethernet port-to-port.
Peak: 1500V AC, ANSI/ISA-82.01-1988.
Continuous: 250V AC, 354V DC (150V AC ch-ch).
◆Enclosure and Physical
Housing Classification and Dimensions
IP20: 8.226 x 2.444 x 7.25”, 4 lbs. packed.
PCB: 7.920 x 1.875 x 7.25”, 1.65 lbs. packed.
Safety Approvals
CE marked and UL/cUL Listed.
Hazardous Locations: Class I; Div 2; A, B, C, D.
Open board units: UL Recognized.
Shock and Vibration Immunity (in enclosure)
Mechanical Shock: 50g (3ms), 30g (11ms).
Random Vibration: 5g, (5-500Hz).
Ordering Information
◆EtherStax I/O Units
ES2151-0000
Current/voltage inputs, current outputs,
two Cu ports, IP20 enclosure
ES2151-0010
Current/voltage inputs, current outputs,
two Cu ports, open board (no IP20 enclosure)
ES2151-1000
Current/voltage inputs, current outputs,
Cu & fiber ports, IP20 enclosure
ES2151-1010
Current/voltage inputs, current outputs,
Cu & fiber ports, open board (no IP20 enclosure)
◆Accessories
8B Modules and Backpanels
See Page 32.
Industrial Ethernet Switches
See Page 33.
Hardware Accessories and Power Supplies
See Page 34.
Software Support
See Page 36.
Tel: 248-295-0880 ■Fax: 248-624-9234 ■[email protected] ■www.acromag.com ■30765 S Wixom Rd, Wixom, MI 48393 USA
Ethernet I/O: EtherStax®Series
– 16 –
Description
These EtherStax I/O units provide a rugged, high-
density, and high-speed solution to interface
a large quantity of analog input signals. Units
accept 16 single-ended analog voltage inputs
and 16 single-ended current inputs. The ES2152
also provides 16 analog voltage outputs. Two
DB25 ports support an alternate interface of
voltage I/O from 8B input or output modules.
This combination of high-density analog inputs
and outputs is ideal for many sensor interface
applications in remote zones.
EtherStax units are built and tested for high reli-
ability and dependable performance in hostile
environments. Available in an aluminum enclo-
sure or as an open circuit board, both formats
stack vertically to maintain a very small footprint.
Input Ranges
±5V, ±10V, ±20mA, 0-20mA, 4-20mA DC
Output Ranges
±5V, ±10 V DC
Ethernet Communication
10/100Base-T(X) and 100Base-FX,
Automatic MDI/MDI-X on all copper ports,
Modbus TCP/IP or UDP/IP protocol
i2o peer-to-peer
Power Requirement
18 to 36V DC (redundancy-ready)
Approvals
CE, UL/cUL:
Zone 2, Class 1, Division 2, Groups ABCD
Key Features & Benefits
■48-channel high-density combination of
analog inputs and outputs
■DB25 ports for alternate voltage I/O from 8B
signal conditioning backpanels
■4-way isolation and surge suppression
■High-resolution 16-bit A/D and D/A’s
■High-speed scanning for 10 millisecond update
of all 48 channels
■Automatic zero/span calibration
■Built-in loop-back circuit verifies outputs
■On-demand self-test verifies calibration
■Web browser configuration
■User-configurable sample averaging and
integration/totalization function with
non-volatile registers
■Dual-format data registers support
16-bit integers or 32-bit floating point
■Scaling registers on all channels
■Peer-to-peer i2o communication with
percent-of-span and timed updates
32 analog current/voltage inputs ◆16 analog voltage outputs ◆Modbus TCP/UDP, i2o communication
Dual Power
Alarm Relay
PC w/HMI
PLC / DCS
Controller
Peer-to-Peer
Dual Ethernet Ports
10/100 Base-TX
and 100 Base-FX
Fiber-optic (optional)
N.O.
Voltage Output
8 Channels
Voltage Output
8 Channels
8B Interface
Voltage Input
16 Channels
DB25 ports connect to
new 8B or legacy 7B
signal conditioners
8B Interface
Voltage Output
16 Channels
ES2152
16 Current In
16 Voltage In
16 Voltage Out
ECCCC00 01 02 03
CCCCC04 05 06 07
ECCCC
00 01 02 03
CCCCC04 05 06 07
00 01 02 03 05 0704
Voltage Inputs on To p
06 C
00 01 02 03 05 0704
Current Inputs on Bottom
06 C
00 01 02 03 05 0704
Voltage Inputs on To p
06 C
00 01 02 03 05 0704
Current Inputs on Bottom
06 C
Current Input
16 Channels
voltage Input
16 Channels
ES2152 Ethernet Analog Input/Output Modules
Open circuit board versions are also available.
Select from more than 100 8B input modules.
Interface to 8B signal conditioning modules.
Tel: 248-295-0880 ■Fax: 248-624-9234 ■[email protected] ■www.acromag.com ■30765 S Wixom Rd, Wixom, MI 48393 USA
Ethernet I/O: EtherStax®Series
– 17 –
Performance Specifications
◆General Specifications
See Page 7 for communication and other specs.
◆Analog Field Inputs
Input Channel Configuration
16 single-ended analog voltage inputs and
16 single-ended analog current inputs.
Input Ranges (select on per-channel basis)
±5V, ±10V, ±20mA, 0-20mA, or 4-20mA DC.
Input Scaling (per-channel basis)
Floating Point Format: IEEE-754.
Input Resolution
16-bit maximum, 0.00166% (1 part in 60,000).
Input Accuracy
Current Input: Better than 0.1% of range.
Voltage Input: Better than 0.05% of range.
Input Impedance
Voltage: 4M ohms minimum.
Current: 100 ohms.
Input Scan Groups and Scan Times
Eight user-enabled 4-channel scan groups. 770µS
update/group (5mS for all 32 channels) with averag-
ing, loopback, and totalization functions disabled.
Input Overvoltage Protection
Bipolar Transient Voltage Suppressers (TVS),
18V clamp level typical.
Noise Rejection
CMR (50-60Hz): Better than -72dB.
Sample Averaging (user-configurable)
0-500 samples. One register for all channels.
◆External 8B Input and Output
Modules
See Bulletin 8400-479 for details.
◆Analog Field Outputs
Output Channel Configuration
16 DC voltage outputs.
Output Ranges (per-channel basis)
±5V, ±10V DC (at ±1mA).
User-configured on a per-channel basis.
Output Impedance
1 ohm maximum.
Output Resolution and Accuracy
Resolution (±10V): 16-bit maximum, 0.00166%.
Resolution (±5V): 15-bit maximum, 0.00305%.
Accuracy: Better than 0.05% of range.
◆Local Alarm Output
Configuration
Failsafe or non-failsafe (user-configurable) relay trips on
power or link-loss failure.
Type
SPST-NO, 1 Form A, Class I, Division II approved.
Rating
3A @ 24V DC/250V AC, 100,000 cycles general.
2A @ 24V DC/250V AC, Hazardous locations.
Maximum Switching Voltage and Power
250V AC / 750VA, 125V DC / 90W.
◆i2o Peer-to-Peer Communication
Each port of 8 input channels can be mapped to out-
put ports of two ES215x units. Updates based on time
(100mS resolution) or percent of range change (0.1%
resolution).
◆Ethernet Interface
Internal Switch or Hub/Repeater
Dual-port Ethernet switch. User-configurable as a true
switch (default mode) or low-latency hub.
Network Connector [10/100 Base-T(X)Copper]
One or two 8-pin RJ-45 connectors. Automatic MDI/
MDI-X. 100m communication distance.
Network Connector (100 Base-FX Fiber-optic)
One multi-mode with SC connector. 2km communica-
tion distance. Full/half-duplex, selectable.
Protocols
Modbus TCP/IP, UDP/IP, i2o peer-to-peer.
Addressing
StaticIP, DHCP, BootP.
Ethernet Modbus TCP/IP Sockets/Sessions
1-10 socket/sessions user-configurable.
Ethernet Redundancy
Compatible with STP, RSTP, or any ring scheme.
◆Environmental
Operating and Storage Temperature
Operating: -40 to 70°C (-40 to 158°F).
Storage: -40 to 85°C (-40 to 185°F).
Power Requirements
18-36V DC. Redundant, diode-coupled terminals.
4.8W (copper ports), 5.8W (fiber-optic ports).
Isolation
I/O, power, relay and Ethernet port-to-port.
Peak: 1500V AC, ANSI/ISA-82.01-1988.
Continuous: 250V AC, 354V DC (150V AC ch-ch).
◆Enclosure and Physical
Housing Classification and Dimensions
IP20: 8.226 x 2.444 x 7.25”, 4 lbs. packed.
PCB: 7.920 x 1.875 x 7.25”, 1.65 lbs. packed.
Safety Approvals
CE marked and UL/cUL Listed.
Hazardous Locations: Class I; Div 2; A, B, C, D.
Open board units: UL Recognized.
Shock and Vibration Immunity (in enclosure)
Mechanical Shock: 50g (3ms), 30g (11ms).
Random Vibration: 5g, (5-500Hz).
Ordering Information
◆EtherStax I/O Units
ES2152-0000
Current/voltage inputs, voltage outputs,
two Cu ports, IP20 enclosure
ES2152-0010
Current/voltage inputs, voltage outputs,
two Cu ports, open board (no IP20 enclosure)
ES2152-1000
Current/voltage inputs, voltage outputs,
Cu & fiber ports, IP20 enclosure
ES2152-1010
Current/voltage inputs, voltage outputs,
Cu & fiber ports, open board (no IP20 enclosure)
◆Accessories
8B Modules and Backpanels
See Page 32.
Industrial Ethernet Switches
See Page 33.
Hardware Accessories and Power Supplies
See Page 34.
Software Support
See Page 36.
Tel: 248-295-0880 ■Fax: 248-624-9234 ■[email protected] ■www.acromag.com ■30765 S Wixom Rd, Wixom, MI 48393 USA
Ethernet I/O: EtherStax®Series
– 18 –
Description
These EtherStax I/O units provide a rugged, high-
density, and high-speed solution to interface
a large quantity of analog input signals. Units
accept 16 single-ended analog voltage inputs
and 16 single-ended current inputs. A DB25 port
supports an alternate interface of voltage inputs
from 8B signal conditioning modules. This combi-
nation of high-density analog current and voltage
inputs is ideal for many sensor interface applica-
tions in remote zones.
EtherStax units are built and tested for high reli-
ability and dependable performance in hostile
environments. Available in an aluminum enclo-
sure or as an open circuit board, both formats
stack vertically to maintain a very small footprint.
.
Input Ranges
±5V, ±10V, ±20mA, 0-20mA, 4-20mA DC
Ethernet Communication
10/100Base-T(X) and 100Base-FX,
Automatic MDI/MDI-X on all copper ports,
Modbus TCP/IP or UDP/IP protocol
i2o peer-to-peer
Power Requirement
18 to 36V DC (redundancy-ready)
Approvals
CE, UL/cUL:
Zone 2, Class 1, Division 2, Groups ABCD
Key Features & Benefits
■32-channel high-density combination of
analog current and voltage inputs
■DB25 ports for alternate voltage I/O from 8B
signal conditioning backpanels
■3-way isolation and surge suppression
■High-resolution 16-bit A/Ds
■High-speed scanning for 10 millisecond update
of all 32 channels
■Automatic zero/span calibration
■On-demand self-test verifies calibration
■Web browser configuration
■User-configurable sample averaging and
integration/totalization function with
non-volatile registers
■Dual-format data registers support
16-bit integers or 32-bit floating point
■Scaling registers on all channels
■Peer-to-peer i2o communication with
percent-of-span and timed updates
32 analog inputs (16 current + 16 voltage)s ◆Modbus TCP/IP, UDP/IP, i2o® peer-to-peer communication
Dual Power
Alarm Relay
PC w/HMI
PLC / DCS
Controller
Peer-to-Peer
Dual Ethernet Ports
10/100 Base-TX
and 100 Base-FX
Fiber-optic (optional)
N.O.
8B Interface
Voltage Input
16 Channels
DB25 ports connect to
new 8B or legacy 7B
signal conditioners
ES2153
16 Current Inputs
16 Voltage Inputs
00 01 02 03 05 0704
Voltage Inputs on To p
06 C
00 01 02 03 05 0704
Current Inputs on Bottom
06 C
00 01 02 03 05 0704
Voltage Inputs on To p
06 C
00 01 02 03 05 0704
Current Inputs on Bottom
06 C
Current Input
16 Channels
voltage Input
16 Channels
ES2153 Ethernet Analog Input Modules
Open circuit board versions are also available.
Select from more than 100 8B input modules.
Interface to 8B signal conditioning modules.
Tel: 248-295-0880 ■Fax: 248-624-9234 ■[email protected] ■www.acromag.com ■30765 S Wixom Rd, Wixom, MI 48393 USA
Ethernet I/O: EtherStax®Series
– 19 –
Performance Specifications
◆General Specifications
See Page 7 for communication and other specs.
◆Analog Field Inputs
Input Channel Configuration
16 single-ended analog voltage inputs and
16 single-ended analog current inputs.
Input Ranges (select on per-channel basis)
±5V, ±10V, ±20mA, 0-20mA, or 4-20mA DC.
Input Scaling (per-channel basis)
Floating Point Format: IEEE-754.
Input Resolution
16-bit maximum, 0.00166% (1 part in 60,000).
Input Accuracy
Current Input: Better than 0.1% of range.
Voltage Input: Better than 0.05% of range.
Input Impedance
Voltage: 4M ohms minimum.
Current: 100 ohms.
Input Scan Groups and Scan Times
Eight user-enabled 4-channel scan groups. 770µS
update/group (5mS for all 32 channels) with averag-
ing, loopback, and totalization functions disabled.
Input Overvoltage Protection
Bipolar Transient Voltage Suppressers (TVS),
18V clamp level typical.
Noise Rejection
CMR (50-60Hz): Better than -72dB.
Sample Averaging (user-configurable)
0-500 samples. One register for all channels.
◆External 8B Input and Output
Modules
See Bulletin 8400-479 for details.
◆Local Alarm Output
Configuration
Failsafe or non-failsafe (user-configurable) relay trips on
power or link-loss failure.
Type
SPST-NO, 1 Form A, Class I, Division II approved.
Rating
3A @ 24V DC/250V AC, 100,000 cycles general.
2A @ 24V DC/250V AC, Hazardous locations.
Maximum Switching Voltage and Power
250V AC / 750VA, 125V DC / 90W.
◆Ethernet Interface
Internal Switch or Hub/Repeater
Dual-port Ethernet switch. User-configurable as a true
switch (default mode) or low-latency hub.
Network Connector [10/100 Base-T(X)Copper]
One or two 8-pin RJ-45 connectors. Automatic MDI/
MDI-X. 100m communication distance.
Network Connector (100 Base-FX Fiber-optic)
One multi-mode with SC connector. 2km communica-
tion distance. Full/half-duplex, selectable.
Protocols
Modbus TCP/IP, UDP/IP, i2o peer-to-peer.
Addressing
StaticIP, DHCP, BootP.
Ethernet Modbus TCP/IP Sockets/Sessions
1-10 socket/sessions user-configurable.
Ethernet Redundancy
Compatible with STP, RSTP, or any ring scheme.
◆i2o Peer-to-Peer Communication
Each port of 8 input channels can be mapped to out-
put ports of two ES215x units. Updates based on time
(100mS resolution) or percent of range change (0.1%
resolution).
◆Environmental
Operating and Storage Temperature
Operating: -40 to 70°C (-40 to 158°F).
Storage: -40 to 85°C (-40 to 185°F).
Power Requirements
18-36V DC. Redundant, diode-coupled terminals.
4.8W (copper ports), 5.8W (fiber-optic ports).
Isolation
I/O, power, relay and Ethernet port-to-port.
Peak: 1500V AC, ANSI/ISA-82.01-1988.
Continuous: 250V AC, 354V DC (150V AC ch-ch).
◆Enclosure and Physical
Housing Classification and Dimensions
IP20: 8.226 x 2.444 x 7.25”, 4 lbs. packed.
PCB: 7.920 x 1.875 x 7.25”, 1.65 lbs. packed.
Safety Approvals
CE marked and UL/cUL Listed.
Hazardous Locations: Class I; Div 2; A, B, C, D.
Open board units: UL Recognized.
Shock and Vibration Immunity (in enclosure)
Mechanical Shock: 50g (3ms), 30g (11ms).
Random Vibration: 5g, (5-500Hz).
Ordering Information
◆EtherStax I/O Units
ES2153-0000
Current/voltage inputs, two Cu ports,
IP20 enclosure
ES2153-0010
Current/voltage inputs, two Cu ports,
open board (no IP20 enclosure)
ES2153-1000
Current/voltage inputs, Cu & fiber ports,
IP20 enclosure
ES2153-1010
Current/voltage inputs, Cu & fiber ports,
open board (no IP20 enclosure)
◆Accessories
8B Modules and Backpanels
See Page 32.
Industrial Ethernet Switches
See Page 33.
Hardware Accessories and Power Supplies
See Page 34.
Software Support
See Page 36.
Tel: 248-295-0880 ■Fax: 248-624-9234 ■[email protected] ■www.acromag.com ■30765 S Wixom Rd, Wixom, MI 48393 USA
Ethernet I/O: EtherStax®Series
– 20 –
Description
These EtherStax I/O units provide a rugged, high-
density, and high-speed solution to interface
a large quantity of analog input signals. Units
accept 32 differential analog current inputs,
which are ideal for many sensor interface
applications in remote zones. Available in an
aluminum enclosure or as an open circuit board,
both packages stack vertically to maintain a
very small footprint. Many other features help
increase reliability, improve performance and
protect from harsh environments.
Input Ranges
±20mA, 0-20mA, 4-20mA DC
Ethernet Communication
10/100Base-T(X) and 100Base-FX,
Automatic MDI/MDI-X on all copper ports,
Modbus TCP/IP or UDP/IP protocol
Power Requirement
18 to 36V DC (redundancy-ready)
Approvals
CE, UL/cUL:
Zone 2, Class 1, Division 2, Groups ABCD
Key Features & Benefits
■
32 differential current analog inputs
■
4-way isolation and surge suppression
■
Configurable from any web browser
■
High-resolution 16-bit A/D
■
Fast scanning up to 1KHz
■
Dual-format data registers support both 16-bit
signed integers and 32-bit floating point
formats
■
User-configurable IEEE-754 32-bit floating
point scaling registers on all channels
■
User-configurable integration function on all
channels with totalizing 32-bit non-volatile
counter registers
■
User-configurable sample averaging and
integration/totalization function with non-
volatile registers
■
Built-in precision voltage source for
automatic calibration
■
On-demand self-test with built-in
calibration sources
32-channel differential analog current input ◆Modbus TCP/IP or UDP/IP communication
Dual Power
Alarm Relay
PC w/HMI
PLC / DCS
Controller
Dual Ethernet Ports
10/100 Base-TX
and 100 Base-FX
Fiber-optic (optional)
Simplified Input Circuit (one channel)
ES2161 with 32 Analog Inputs
N.O.
100
+
–
+
RDCmA
–
+ 01 –+02 –+03 – C
Mux
DC
Current
+
mA
+ 00 –
+ 05 –+06 –+07 – C
+ 04 –
TS1
Earth ground
–
Mux
To A/D
(±5V)
Analog Input
Channels 0 - 7
Analog Input
Channels 8 - 15
Analog Input
Channels 24 - 31
Analog Input
Channels 16 - 23
ES2161 Ethernet Analog Input Modules

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