Acromag BusWorks XT Series User manual

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BusWorks® XT Series
10/100MB Industrial Ethernet I/O Modules
USB Programmable, Profinet IO Device
Model XT1123-000, 16-Channel Sourcing Digital I/O
16 Active-High Inputs w/ 16 High-Side Switch Outputs
USER’S MANUAL
ACROMAG INCORPORATED Tel: [phone]
30765 South Wixom Road Fax: [phone]
Wixom, MI 48393-2417 U.S.A. email: [email protected]
Copyright 2014, Acromag, Inc., Printed in the USA.
Data and specifications are subject to change without notice. 8500992L

BusWorks Model XT1123-000
16-Channel Sourcing DIO w/USB & Profinet
Acromag, Inc. Tel: [phone] - 2 -
http://www.acromag.com
- 2 -
http://www.acromag.com
Table of Contents
GETTING STARTED
DESCRIPTION.......................................................................................................4
Key Features........................................................................................................................4
Application ..........................................................................................................................4
Mechanical Dimensions .......................................................................................................5
DIN Rail Mounting & Removal..............................................................................................5
ELECTRICAL CONNECTIONS ............................................................................6
POWER CONNECTIONS .....................................................................................7
Excitation Connections.........................................................................................................9
USB Connection .................................................................................................................10
Digital Input Connections...................................................................................................11
Digital Output Connections ................................................................................................12
EMI Filter Installation.........................................................................................................13
Earth Ground Connections .................................................................................................14
CONFIGURATION SOFTWARE...................................................................... 15
Quick Overview .................................................................................................................15
CONFIGURATION STEP-BY-STEP ................................................................ 17
Getting Connected.............................................................................................................17
Device/Communication Setup............................................................................................18
I/O Configuration & Test Page............................................................................................21
Network Home Page ..........................................................................................................22
BLOCK DIAGRAM ............................................................................................. 24
How It Works.....................................................................................................................24
About Profinet IO ..............................................................................................................25
Profinet GSDML File...........................................................................................................26
Profinet Mapping Table .....................................................................................................26
TROUBLESHOOTING....................................................................................... 27
Diagnostics Table...............................................................................................................27
Service & Repair Assistance ...............................................................................................29
ACCESSORIES .................................................................................................... 29
Software Interface Package................................................................................................29
USB Isolator.......................................................................................................................29
USB A-B Cable....................................................................................................................29
USB A-mini B Cable ............................................................................................................30
End Stops...........................................................................................................................30
DIN Rail Bus Connector Kit .................................................................................................30
Low EMI Double-Shielded Patch Cable ...............................................................................30
SPECIFICATIONS .............................................................................................. 31

BusWorks Model XT1123-000
16-Channel Sourcing DIO w/USB & Profinet
Acromag, Inc. Tel: [phone] - 3 -
http://www.acromag.com
- 3 -
http://www.acromag.com
Model Number ..................................................................................................................31
Digital Inputs .....................................................................................................................31
Digital Outputs ..................................................................................................................32
General .............................................................................................................................33
Power................................................................................................................................33
USB Interface.....................................................................................................................34
Ethernet Interface..............................................................................................................35
Enclosure & Physical ..........................................................................................................35
Environmental ...................................................................................................................36
Agency Approvals ..............................................................................................................37
Reliability Prediction..........................................................................................................37
Configuration Controls.......................................................................................................37
REVISION HISTORY ......................................................................................... 38
All trademarks are the property of their respective owners.
IMPORTANT SAFETY CONSIDERATIONS
You must consider the possible negative effects of power, wiring, component, sensor, or software failure in the design of
any type of control or monitoring system. This is very important where property loss or human life is involved. It is
important that you perform satisfactory overall system design, and it is agreed between you and Acromag, that this is
your responsibility.
The information of this manual may change without notice. Acromag makes no warranty of any kind with respect to
this material, including, but not limited to, the implied warranties of merchantability and fitness for a purpose. Further,
Acromag assumes no responsibility for any errors that may appear in this manual and makes no commitment to
update, or keep current, the information contained in this manual. No part of this manual may be copied, or reproduced
in any form without the prior written consent of Acromag, Inc.

BusWorks Model XT1123-000
16-Channel Sourcing DIO w/USB & Profinet
Acromag, Inc. Tel: [phone] - 4 -
http://www.acromag.com
- 4 -
http://www.acromag.com
GETTING STARTED
DESCRIPTION
Symbols on equipment:
Means “Refer to
User’s Manual (this
manual) for additional
information”.
The XT1123-000 is a Profinet IO-Device for network interface with up to 16 channels
of digital input/output for high-side (sourcing) applications. The unit’s I/O channels
are setup and configured via a USB connection to any Windows-based PC (Windows
XP and later versions only). Its network parameters are configured over the
network using a Profinet IO-Controller or IO-Supervisor. The unit provides I/O
channel isolation from network and power.
Key Features
•CE Approved, UL/cUL Class I, Division 2 Approved.
•Designed and Manufactured with High Quality/High Reliability with AS9100
(Aerospace Quality)/ISO9001.
•Channel I/O conveniently configured and checked w/ Windows USB software.
•High-Density 22.5mm wide package with pluggable, front-facing terminals.
•Dual Isolated 10/100Mbps Ethernet ports w/ Auto-Negotiation offers
convenient “daisy chain” network connection which saves switch ports.
•Operation & Diagnostic LED indicators aide trouble-shooting.
•Bus Power Ready for wired or redundant power connected along the DIN Rail.
•High 1500VAC Isolation between I/O Channels (as a group), the network
(including port-to-port), and power.
•I/O, power, excitation, network, & USB ports are all transient protected.
•Tandem Input/output channels allow loop-back monitoring of outputs.
•Discrete open-source outputs switch up to 32V and 250mA each.
•Inputs use TTL thresholds and withstand up to 32V DC.
•I/O channels include 10K ohm pull-downs to Return (RTN).
•Outputs have built-in protection for transients, over-current, over/under
voltage, loss of ground, reverse excitation, and thermal overload.
•Failsafe Mode support w/Watchdog Timeout Control.
•Wide-range DC power input from 12-32V.
•Wide ambient temperature operation from -40°C to +60°C.
•Thoroughly Tested and Hardened for Harsh Environments.
•Withstands High Shock (25G) and Vibration (4G).
•Model XT-1123-000 is ATEX Certified for Explosive Atmospheres.
II 3 G Ex nA IIC T4 Gc -40oC ≤Ta ≤+60oC
DEMKO 15 ATEX 1561X
Application
This is a Profinet IO-Device that may be mounted side-by-side on 22.5mm centers
along a T-type DIN rail, allowing units to plug-together and share power and/or
excitation connections along the rail. This model interfaces with any mix of up to 16
digital inputs and/or outputs controlled/monitored via a 10/100Mbps Ethernet
interface using Profinet IO. Outputs are open-source high-side switches that switch
excitation up to 32V to the load and source up to 250mA each. Inputs are TTL and
accept up to 32V. Unit I/O is conveniently setup and its operation pre-checked via a
USB connection to a host personal computer running Acromag configuration
software. Communication parameters are setup over the network using a Profinet
Configuration tool.
!

BusWorks Model XT1123-000
16-Channel Sourcing DIO w/USB & Profinet
Acromag, Inc. Tel: [phone] - 5 -
http://www.acromag.com
- 5 -
http://www.acromag.com
Mechanical Dimensions
Units may be mounted to 35mm
“T” type DIN rail (35mm, type
EN50022), and side-by-side on
22.5mm (0.9-inch) centers.
WARNING: IEC Safety Standards
may require that this device be
mounted within an approved
metal enclosure or sub-system,
particularly for applications with
exposure to voltages greater than
or equal to 75VDC or 50VAC.
DIN Rail Mounting & Removal
Refer to the following figure for attaching and removing a unit from the DIN rail. A
spring-loaded DIN clip is located on the bottom side. The opposite rounded edge at
the bottom of the top side allows you to tilt the unit upward to lift it from the rail
while prying the spring clip back with a screwdriver. To attach the module to T-type
DIN rail, angle the top of the unit towards the rail and place the top groove of the
module over the upper lip of the DIN rail. Firmly push the unit downward towards
the rail until it snaps into place. To remove it from the DIN rail, first separate the
input terminal blocks from the bottom side of the module to create a clearance to
the DIN mounting area. You can use a screwdriver to pry the pluggable terminals
out of their sockets. Next, while holding the module in place from above, insert a
screwdriver along the bottom side path of the module to the DIN rail clip and use it
as a lever to force the DIN rail spring clip down while pulling the bottom of the
module outward until it disengages from the rail. Tilt it upward to lift it from the
rail.
99.0
(3.90)
114.5
(4.51)
22.5
(0.89)
DIMENSIONS ARE IN MILLIMETERS (INCHES)

BusWorks Model XT1123-000
16-Channel Sourcing DIO w/USB & Profinet
Acromag, Inc. Tel: [phone] - 6 -
http://www.acromag.com
- 6 -
http://www.acromag.com
ELECTRICAL CONNECTIONS
WARNING –EXPLOSION HAZARD –Do not disconnect equipment unless power has been
removed or the area is known to be non-hazardous.
WARNING –EXPLOSION HAZARD –Substitution of any components may impair suitability for
Class I, Division 2.
WARNING –EXPLOSION HAZARD –The area must be known to be non-hazardous before
servicing/replacing the unit and before installing.
Wire terminals can accommodate 14–26 AWG (2.08–0.13mm2) solid or stranded wire with a
minimum temperature rating of 85oC. I/O wiring may be shielded or unshielded type.
Terminals are pluggable and can be removed from their sockets by prying outward from the
top with a flat-head screwdriver blade. Strip back wire insulation 0.25-inch on each lead and
insert the wire ends into the cage clamp connector of the terminal block. Use a screwdriver
to tighten the screw by turning it in a clockwise direction to secure the wire (use 0.5-0.6nM
torque). Since common mode voltages can exist on I/O wiring, adequate wire insulation and
proper wiring practices are recommended. As a rule, I/O wires are normally separated from
power and network wiring for safety, as well as for low noise pickup.
T-Rail
35mm DIN Rail
SCREWDRIVER SLOT
FOR REMOVAL FROM
"T" TYPE DIN RAIL
TILT MODULE UPWARD TOWARDS RAIL AND
HOOK ONTO UPPER LIP OF RAIL. ROTATE
MODULE DOWNWARD TO ENGAGE SPRING
CLIP ONTO LOWER LIP OF RAIL.
TOP
BOTTOM
SERIES XT MODULE DIN RAIL MOUNTING AND REMOVAL
SPRING CLIP
USE SCREWDRIVER TO REMOVE
MODULE FROM RAIL AS SHOWN
SERIES XT MODULE
(POWER THIS SIDE)
BUSWORKS
XT
USB
RUN
STAT
!

BusWorks Model XT1123-000
16-Channel Sourcing DIO w/USB & Profinet
Acromag, Inc. Tel: [phone] - 7 -
http://www.acromag.com
- 7 -
http://www.acromag.com
Power Connections
Connect a DC power supply from 12-32V as shown in the drawing below. Observe
proper polarity (input power is reverse-polarity protected). Optionally, the unit may
be powered (or redundantly powered) via its DIN rail connector (optional terminal
required, see below). For all supply connections, use 14 AWG wire rated for at least
80°C. Do not exceed 36V DC peak. Be sure to connect earth ground to the DC-
terminal, ideally closest to the module, as the other isolated circuits shunt their
circuit commons to DC- via high-voltage isolation capacitors.
MODEL XT1xxx-000 POWER WIRING
+
-
DC SUPPLY
(12-32V)
EARTH
GROUND
DC POWER
TERMINALS
TB3
TB4
RIGHT EDGE VIEW
+
-
24
23
UNIT IS DC-POWERED ONLY AT 12 TO 32VDC.
RIGHT SIDE
TB1
DIN RAIL SPRING CLIP
FUSE
POWER INPUT IS ISOLATED FROM I/O
AND NETWORK CIRCUITS.
CAUTION: DO NOT EXCEED 36VDC, OR
DAMAGE TO THE UNIT MAY RESULT.
NOTE: IT IS RECOMMENDED THAT
SUPPLIES CAPABLE OF DELIVERING
MORE THAN 2.5A TO THE UNIT BE
FUSED WITH A HIGH SURGE
TOLERANT FUSE.
TB6 OF TX6
20191817
-
+
ANY
(I/O)
TB5 OF TX5
TB4 OF TX4
(I/O)
(DC POWER)
16151413
XT1xxx-000
TB2 TB5
TB6
35mm DIN RAIL
MALE TERMINAL BLOCK
ACROMAG 1005-221
(RIGHT-SIDE CONNECTION)
FEMALE TERMINAL BLOCK
ACROMAG 1005-220
(LEFT-SIDE CONNECTION)
DC-
DC+
DC-
DC+
+
-
DC SUPPLY
(12-32V)
EARTH
GROUND
+
-
DIN RAIL BUS POWER
FUSE
CAUTION: DO NOT EXCEED 36VDC, OR DAMAGE
TO THE UNIT MAY RESULT.
NOTE: IT IS RECOMMENDED THAT SUPPLIES
CAPABLE OF DELIVERING MORE THAN 2.5A TO
THE BUS BE FUSED WITH A HIGH SURGE
TOLERANT FUSE.
-
+
YOU CAN OPTIONALLY CONNECT POWER
TO THE DIN RAIL BUS CONNECTOR ALONG
THE DIN RAIL USING THE OPTIONAL
TERMINALS AS SHOWN.
LEFT RIGHT
BUSWORKS
XT
USB
RUN
STAT
+
-+ -
24232221
OPTIONAL/REDUNDANT
RAIL (BUS) POWER
POWERING INDIVIDUAL MODULES
VIA SCREW TERMINALS ON UNIT
ANY XT MODEL
EARTH
GROUND OR
HERE
(GROUND ONE END, NOT BOTH)
IT IS BEST TO APPLY EARTH GROUND
CLOSEST TO THE MODULE, BUT NEVER
AT BOTH ENDS OF THE CONNECTION.
HERE
IT IS BEST TO APPLY EARTH GROUND
CLOSEST TO THE MODULE, BUT NEVER
AT BOTH ENDS OF THE CONNECTION.

BusWorks Model XT1123-000
16-Channel Sourcing DIO w/USB & Profinet
Acromag, Inc. Tel: [phone] - 8 -
http://www.acromag.com
- 8 -
http://www.acromag.com
Power Connections…
Note that you can use the bus power connector of the module to interconnect
modules by plugging them together and connecting them as a group to a suitable
power supply using an optional left or right terminal block, 1005-220 or 1005-221,
as shown below.
Important –End Stops: If this module uses the optionally powered (or redundantly
powered) via the DIN rail bus for hazardous location installations (Class I, Division 2
or ATEX Zone 2) it must use two end stops (Acromag 1027-222) to secure the
terminal block and module (not shown).
35mm DIN Rail
DIN Rail Bus Connector
Acromag 1005-063
MALE 1005-221
RIGHT-SIDE CONNECTOR
BUSWORKS
XT
USB
RUN
STAT
BUSWORKS
XT
USB
RUN
STAT
BUSWORKS
XT
USB
RUN
STAT
BUSWORKS
XT
USB
RUN
STAT
-
+DC+
DC- -
+
FEMALE 1005-220
LEFT-SIDE CONNECTOR
(SHIPS WITH MODULE)
YOU CAN OPTIONALLY CONNECT POWER TO THE
DIN RAIL BUS CONNECTOR ALONG THE DIN RAIL
USING THE OPTIONAL TERMINALS AS SHOWN.
MODULES MAY INTERCONNECT TO SHARE POWER
BETWEEN MODULES.
XT MODEL OPTIONAL BUS POWER WIRING
!

BusWorks Model XT1123-000
16-Channel Sourcing DIO w/USB & Profinet
Acromag, Inc. Tel: [phone] - 9 -
http://www.acromag.com
- 9 -
http://www.acromag.com
Excitation Connections
You must connect excitation to operate the outputs of this model. Outputs are
high-side, P-Channel Mosfet switches, with their drain leads connected in common
to Excitation, and their source leads pulled-down to Return via 10KΩresistors.
Connect DC excitation from 6-32V as shown in the drawing below. Observe proper
polarity (excitation is reverse-polarity protected). For excitation connections, use
14 AWG wire rated for at least 80°C. Do not exceed 36V DC peak.
MODEL XT112x-000 EXCITATION WIRING
TB3
TB4
RIGHT EDGE VIEW
I/O EXCITATION IS DC ONLY AT 6 TO 32V.
RIGHT SIDE
TB1
DIN RAIL SPRING CLIP
NOTE: IT IS RECOMMENDED THAT SUPPLIES CAPABLE
OF DELIVERING MORE THAN 2.5A TO THE UNIT BE
FUSED WITH A HIGH SURGE TOLERANT FUSE.
TB6 OF TX6
20191817
-
+
XT112x-000
(I/O)
TB5 OF TX5
TB4 OF TX4
(I/O)
(EXCITATION)
16151413
TB2 TB5
TB6 24232221
WIRING EXCITATION TO MODULES
+
-
DC SUPPLY
(6-32V)
EARTH
GROUND
I/O EXCITATION
TERMINALS
+
-
22
21
FUSE
OUTPUTS ARE OPEN-SOURCE HIGH-SIDE SWITCHES
AND THEIR SOURCE LEADS ARE PULLED DOWN
TO RETURN VIA 10K OHM RESISTORS. YOU MUST
CONNECT EXCITATION TO OPERATE THE OUTPUTS.
EARTH
GROUND OR
HERE
(GROUND ONE END, NOT BOTH)
IT IS BEST TO APPLY EARTH GROUND
CLOSEST TO THE MODULE, BUT NEVER
AT BOTH ENDS OF THE CONNECTION.
HERE

BusWorks Model XT1123-000
16-Channel Sourcing DIO w/USB & Profinet
Acromag, Inc. Tel: [phone] - 10 -
http://www.acromag.com
- 10 -
http://www.acromag.com
USB Connection
WARNING: The intent of mating USB with this unit is so that its I/O can be
conveniently setup and checked in a safe area, then installed in the field which may
be in a hazardous area. Do not attempt to connect a PC or laptop to this unit while
installed in a hazardous area, as USB energy levels could ignite explosive gases or
particles in the air.
•USB Signal Isolation is Recommended - You may use Acromag model USB-
ISOLATOR to isolate your USB port, or you can optionally use another USB
signal isolator that supports USB Full Speed operation (12Mbps).
•I/O Reconfiguration uses a USB connection.Network parameter
configuration requires a Profinet Configuration tool.
•Connect Unit to Power Before USB.
PERSONAL COMPUTER
RUNNING WINDOWS OS
1 METER CABLE
USB-A MALE
TO HOST USB PORT
HOST
USB
HOST USB SERIAL
PORT CONNECTOR
AT BACK OF PC
CONFIGURATION
SOFTWARE
ACROMAG
HOST PC RUNNING
USB-B MALE
DEVICE
CONNECT
PC
CONNECT
POWER RESET
CONNECTION
Acromag
THE LEADER IN INDUSTRIAL I/O
R
USB-A MALE
USB-ISOLATOR
USB MiniB Socket
(Front-Panel of Module)
ANY XT MODULE
USB MiniB MALE
XT SERIES USB MODULE CONNECTIONS
LED
(RECOMMENDED)
USED FOR CONFIGURATION ONLY IN A SAFE OR ORDINARY LOCATION
CABLE Model 4001-113
MODEL NO. - USB-ISOLATOR
CABLE Model 4001-112
Refer to Configuration Software Kit, Model XT-SIP, which includes:
1 ea, Model 4001-113 USB Cable
1 ea, Model 4001-112 USB Cable
1 ea, Model USB-ISOLATOR
1 ea, Model XT-CONFIG CDROM Software
BUSWORKS
XT
USB
RUN
STAT
1 ea, Model 5035-360 Ethernet Cable
!

BusWorks Model XT1123-000
16-Channel Sourcing DIO w/USB & Profinet
Acromag, Inc. Tel: [phone] - 11 -
http://www.acromag.com
- 11 -
http://www.acromag.com
Digital Input Connections
16 active-high inputs operate at
TTL thresholds and are wired to
accomplish loop-back monitoring
of the open-source, high-side
mosfet switches, or to monitor
field input levels with the tandem
output switch turned OFF. Inputs
include 10K pull-downs to Return
(RTN).
Inputs of this model are active-high and accept voltage levels up to 32V and use TTL
thresholds for logic transfer. They are pulled down to Return via 10K pull-down
resistors installed on the board and never float. Observe proper polarity when
making I/O connections. Refer to the following figures to wire inputs to this model.
IMPORTANT: You must keep the tandem output turned off when using the input to
sense voltage levels from the field to prevent contention between the field signal
and the output channel, which may be turned ON.
NOTE: For input-only operation, you do not need to connect excitation to monitor
field inputs. Excitation is only required to operate the outputs.

BusWorks Model XT1123-000
16-Channel Sourcing DIO w/USB & Profinet
Acromag, Inc. Tel: [phone] - 12 -
http://www.acromag.com
- 12 -
http://www.acromag.com
Digital Output Connections
16 open-source outputs operate as
high-side switches between EXC
and your load and include 10K
pull-downs to Return (RTN).
Outputs will source up to 250mA from the 6-32V excitation to each load. You must
connect Excitation to operate the outputs. Observe proper polarity when making
I/O connections. Refer to the following figures to wire the outputs of this model.
NOTE: You must connect EXC to a
voltage source from 6 to 32VDC to
operate the outputs, as the output
drivers are powered from the
excitation supply.
IMPORTANT –Add Protection with Inductive Loads: Outputs do include internal
reverse-bias shunt diodes to help protect the output switch from damage due to
high reverse-bias voltages generated when switching inductive loads. But you
should add external protection near the inductive load to prevent these transients
from being sent along the connection wires. Place a diode (1N4006 or equivalent)
across an inductive load with the cathode to (+) and the anode to (-).
For greater drive capability or for switching AC loads, it is common to use an
appropriately rated interposing relay. Add protection local to the relay as noted
above when driving inductive relay coils.
Per UL, when the outputs are used to drive interposing relays for switching AC or DC
devices of higher voltage/current, the coil ratings for the interposing relay shall not
exceed 24VDC, 100mA.

BusWorks Model XT1123-000
16-Channel Sourcing DIO w/USB & Profinet
Acromag, Inc. Tel: [phone] - 13 -
http://www.acromag.com
- 13 -
http://www.acromag.com
EMI Filter Installation
For low CE-rated radiated emissions, the use of split snap-on ferrite cores on all cables or
harnesses to/from the device as shown in the drawing on the next page is helpful. Use Laird
28A2029-0A2 or similar for I/O, Ethernet, and Power (order Acromag 4001-135) and Laird
28A0350-0B2 or similar for USB cables (Acromag 4001-136). Locate this ferrite by clamping it
outside of all input/output cables or wiring harnesses to/from the module (USB, Ethernet, I/O
group, DC power), and as close to the module as possible. While the use of these ferrites is
helpful to obtaining low CE-rated emissions, it may not be required for your application. Note
also that cables may share a ferrite, but it is not good practice to combine isolated circuits
inside the same ferrite. Separate isolated circuits for increased safety and greater noise
immunity.

BusWorks Model XT1123-000
16-Channel Sourcing DIO w/USB & Profinet
Acromag, Inc. Tel: [phone] - 14 -
http://www.acromag.com
- 14 -
http://www.acromag.com
Earth Ground Connections
The unit housing is plastic and does not require an earth ground connection. If the module
is mounted in a metal housing, an earth ground wire connection to the metal housing’s
ground terminal (green screw) is usually required using suitable wire per applicable codes.
Circuits wired to power, I/O, and the network should be earth grounded as reflected in the
connection diagrams. Note that for I/O, power, and excitation connections, it is always best
to apply earth ground closest to the module, but never at both ends of a cable. Keeping this
connection close to the module allows any destructive transient energy to be safely shunted
to earth ground along a short and local low impedance path, helping to protect the circuit
from damage. See the Electrical Connections Drawings for I/O, power, and network ground
connections.
Note: A USB isolator is recommended when connected to a grounded Personal Computer for
configuration purposes. This will avoid a potential ground loop that can occur if the I/O signal
is already earth grounded, as a PC commonly earth grounds its USB port and this contacts the
USB signal and shield ground held in common to the input circuit return of this module.

BusWorks Model XT1123-000
16-Channel Sourcing DIO w/USB & Profinet
Acromag, Inc. Tel: [phone] - 15 -
http://www.acromag.com
- 15 -
http://www.acromag.com
CONFIGURATION SOFTWARE
While this is a Profinet I/O module, it can only be configured and calibrated via its Configuration Software over a USB
connection to a Windows-based PC or laptop. USB saves you the trouble of having to already know its set IP address, or
having to change the address setting of your network interface card to match its domain to communicate with it. USB
software is contained in a zip file that can be downloaded free of charge from our web site at www.acromag.com. Look
for the software zip file 9500462 in the Documents and Downloads page for your XT product. Initially, you will have to
answer a few questions to open a user account and download this file to your computer. This zip file will extract to an
executable file, which installs modelconfig.exe executable files in an Acromag subdirectory off the Program Files directory
of your PC. Note that you must have administrator rights to download and install this software onto your PC or laptop.
Once you have installed the software, be sure to navigate to the Program Files\Acromag subdirectory and select the
correct modelconfig.exe software for your module. This same software is also included on a CDROM bundled with the
Configuration Kit XT-SIP (see Accessories) and may be downloaded from the web to ensure that the software is the most
up-to-date. The software is compatible with XP or later versions of the Windows operating system. The modelconfig.exe
software for this unit supports five other model variations—three models with 16 sinking outputs and active-low inputs,
and three models with 16 sourcing outputs and active-high inputs.
Quick Overview
After booting the Configuration software for this model, the
Device/ Communication Setup page will appear. Once you
Select a device and click “Open” to connect to an XT1123-
000 model, your screen will look similar:
For a more detailed configuration procedure, see the
Configuration Step-by-Step section of the Technical
Reference on page 17 of this manual.
IMPORTANT: Delay clicking [Open] immediately after
power-up until it has established its Ethernet connection
(wait ~30 seconds after power-up to give it time to initialize),
otherwise data transfer or timeout errors may result. If this
occurs, turn power off to the unit, close the software, then
turn power back on and reboot the software after unit has
powered up.
The initial configuration software screen for this model is
shown at left. This screen is used to select and identify
USB connected units, and setup the I/O channels
(Ethernet network parameters are setup over a Profnet
network using a Profinet Configuration tool). There is one
other screen that can be selected by clicking its tab--I/O
Config/Test. A short description of the controls of this
page and the I/O Config/Test page follows:
Device Select (First Connect to the Unit Here)
•Select from connected modules and Open
communication with them.
•Display the Model, Serial Number, and Manufacturer
of the connected module and report the status of the
connection.
•Reboot a module to force a system reset to the
power-up state.
•Restore a module to its initial programmed “out-of-
box” state.
Ethernet Setup (Setup Network Parameters)
(This section has no effect on Profinet Models)
•Retrieve the connected modules current network
configuration.
•Set the Network IP address required for Ethernet
communication on your network.
•Set the subnet mask, gateway, and/or domain name
server addresses for your network.
•Write your parameters to the connected unit and
read back the network communication status.

BusWorks Model XT1123-000
16-Channel Sourcing DIO w/USB & Profinet
Acromag, Inc. Tel: [phone] - 16 -
http://www.acromag.com
- 16 -
http://www.acromag.com
Quick Overview…
HELP –You can press F1 for Help on a selected or highlighted field
or control. You can also click the [?] button in the upper-right hand
corner of the screen and then click to point to a field or control to
get a Help message pertaining to the item you pointed to.
If you click on the I/O Config/Test Page tab, the following screen will
appear:
For a more detailed configuration procedure, see the
Configuration Step-by-Step section of the Technical Reference on
page 17 of this manual.
I/O Configure
•Retrieve the connected modules current
channel configuration.
•Configure a watchdog timer for the output
channel and a timeout state. Setup auto-
refresh for the output to combat digital upset
or force a restart following thermal shutdown
or watchdog timeout. You can even choose to
invert the logic for the tandem input channel.
•Optionally invert the Input Logic.
•Apply a tag name to the I/O channel for
reference purposes.
•Send your channel configuration to the
connected unit.
I/O Test
After making I/O configuration changes, you can
use the I/O Test controls to verify operation of
your I/O.
•Start/Stop polling the input channels.
•Display the current state of the inputs.
•Turn tandem Outputs On/Off.

BusWorks Model XT1123-000
16-Channel Sourcing DIO w/USB & Profinet
Acromag, Inc. Tel: [phone] - 17 -
http://www.acromag.com
- 17 -
http://www.acromag.com
TECHNICAL REFERENCE
CONFIGURATION STEP-BY-STEP
Getting Connected
This section will walk you through
the Connection-Configuration
process step-by-step. But before
you attempt to reconfigure this
module, please make the following
electrical connections.
1. Connect I/O: Refer to Input and Output Connections at the front of this
manual and connect your I/O as required for your application.
2. Connect Excitation (Required for Outputs): You cannot operate the output
channels of this model without connecting excitation across the EXC & RTN
terminals on the unit. You do not need to provide excitation if you are only
using the digital inputs to monitor field signals. Outputs of this model require
excitation from 6-32V (52mA minimum). The actual required current capacity
will depend on the loads you are driving and your voltage level, but at full rated
load with 16 channels, your excitation supply must be able to deliver up to 4A
(See Excitation Connections).
3. Connect Power: You need to connect power from 12-32V to power this
module. You can choose to connect to Power via terminals on the unit, or via
optional terminals that make a connection to the module’s bus connector
along the DIN rail (See Power Connections). Current required will vary with
voltage level (refer to Specifications). Your supply must be capable of sourcing
at least twice the maximum rated current for your voltage level
4. Connect to PC via USB: Refer to USB Connections of page 10 and connect the
module to your PC or laptop using the USB isolator and cables provided in
Configuration Kit XT-SIP.
Now that you have made your connections and applied power, you can
execute the XT11xxConfig.exe software to begin configuration of your unit
(software is compatible with XP or later versions of the Windows operating
system). Note that the same software is used for six DIO variations, XT111x-
000 (with 16 sinking outputs) and XT112x-000 (with 16 sourcing outputs).
IMPORTANT: Allow the unit to fully power-up and establish its Ethernet
connection before attempting to open USB communications with the unit using
the XT11xxconfig.exe software (wait ~30 seconds after powering-it up to give it
time to initialize).
Note that you cannot configure the I/O channels of this module over your Ethernet
network, only the network communication parameters (except for Profinet
models). Its I/O is configured and pre-checked by initially connecting to USB and a
host PC running model-specific configuration software under a Windows operating
system. This has the advantage of not having to know the modules IP address
setting or having to change the address setting of your network card to match its
subnet address to talk to it.
Connect I/O
Connect Excitation
Connect Power
Connect
PC/USB
Configure

BusWorks Model XT1123-000
16-Channel Sourcing DIO w/USB & Profinet
Acromag, Inc. Tel: [phone] - 18 -
http://www.acromag.com
- 18 -
http://www.acromag.com
Device/Communication Setup
After executing the Acromag Configuration software for this model, the screen shown below will appear if you have not
already connected to your module via USB (note Device Select fields are blank under these conditions).
Connect your PC to the unit via USB and its model-serial information will appear in the Device field as shown in the screen
on the next page.
Device Select
If you are connected to more than one unit via a USB hub, you can use the Device scroll field to select another unit, using
the serial information suffix of the Model noted to discern one unit from another. Be sure to close the connection with a
previous unit before connecting to a new unit.
Once you have selected a device, click the [Open] button to open communications with the unit. If you wish to Open
communication with another device, be sure to first Close communication with the currently connected device.
After clicking [Open], the selected unit’s Model, Serial Number, Manufacturer, and connection status will be displayed as
shown on the next page.

BusWorks Model XT1123-000
16-Channel Sourcing DIO w/USB & Profinet
Acromag, Inc. Tel: [phone] - 19 -
http://www.acromag.com
- 19 -
http://www.acromag.com
Device/Communication Setup…
Device Select
You can use the [Reboot Module] button to force a reset of the unit, equivalent to a power-on reset.
You can use the [Restore Module] button to restore a module to its initial “out-of-box” configuration.
Ethernet Setup (Modbus TCP/IP & Ethernet/IP Models Only, Not Used for Profinet Models)
You can use the [Get] button to retrieve the current Ethernet setup of the connected module (sometimes the Active
Values fields will indicate zeros and you must click [Get] to retrieve the actual active values).
IMPORTANT: For Profinet models, the information of the Ethernet Setup section cannot be sent to the module with this
software. Profinet devices use Profinet Configurators that operate over the network. The information repeated here is
merely for record keeping purposes with respect to Profinet models (this software is also used for Modbus TCP/IP and
Profinet models, where this information can be sent to the module over USB).
For Modbus TCP/IP and Profinet models, you use the Ethernet Setup portion of the screen shown above to specify the
network communication parameters required to communicate with this module over Ethernet. You may have to consult
with your network administrator to complete the contents of this page. The functions of these parameters are defined
below: