Advantech PCA-6010 User manual

User Manual
PCA-6010
PICMG 1.0 Full-sized Intel®
LGA775 processor Card with
VGA / Single Gigabit LAN

PCA-6010 User Manual ii
Copyright
The documentation and the software included with this product are copyright 2009 by
Advantech Co., Ltd. All rights are reserved. Advantech Co., Ltd. reserves the right to
make improvements in the products described in this manual at any time without
notice. No part of this manual may be reproduced, copied, translated or transmitted
in any form or by any means without the prior written permission of Advantech Co.,
Ltd. Information provided in this manual is intended to be accurate and reliable. How-
ever, Advantech Co., Ltd. assumes no responsibility for its use, nor for any infringe-
ments of the rights of third parties, which may result from its use.
Acknowledgements
AWARD is a trademark of Phoenix Technologies Ltd.
IBM and PC are trademarks of International Business Machines Corporation.
Intel®, Core™ 2 Duo, Pentium®D, Pentium®4, and Celeron®D are trademarks of
Intel Corporation.
WinBond is a trademark of Winbond Corporation.
All other product names or trademarks are the properties of their respective owners.
Part No. 2002601020 Edition 1
Printed in China April 2009

iii PCA-6010 User Manual
A Message to the Customer
Advantech Customer Services
Each and every Advantech product is built to the most exacting specifications to
ensure reliable performance in the harsh and demanding conditions typical of indus-
trial environments. Whether your new Advantech equipment is destined for the labo-
ratory or the factory floor, you can be assured that your product will provide the
reliability and ease of operation for which the name Advantech has come to be
known.
Your satisfaction is our primary concern. Here is a guide to Advantech’s customer
services. To ensure you get the full benefit of our services, please follow the instruc-
tions below carefully.
Technical Support
We want you to get the maximum performance from your products. So if you run into
technical difficulties, we are here to help. For the most frequently asked questions,
you can easily find answers in your product documentation. These answers are nor-
mally a lot more detailed than the ones we can give over the phone.
So please consult this manual first. If you still cannot find the answer, gather all the
information or questions that apply to your problem, and with the product close at
hand, call your dealer. Our dealers are well trained and ready to give you the support
you need to get the most from your Advantech products. In fact, most problems
reported are minor and are able to be easily solved over the phone.
In addition, free technical support is available from Advantech engineers every busi-
ness day. We are always ready to give advice on application requirements or specific
information on the installation and operation of any of our products.
Declaration of Conformity
FCC Class A
Note: This equipment has been tested and found to comply with the limits for a Class
A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Opera-
tion of this equipment in a residential area is likely to cause harmful interference in
which case the user will be required to correct the interference at his own expense.
Caution! There is a danger of a new battery exploding if it is incorrectly installed. Do not
attempt to recharge, force open, or heat the battery. Replace the battery only
with the same or equivalent type recommended by the manufacturer. Discard
used batteries according to the manufacturer’s instructions.

PCA-6010 User Manual iv
Memory Compatibility
Network Feature Comparison
Brand Size Speed Type Memory
Apacer(RoHS)
512MB DDR2 533 DDR2 ELPIDA E5108AG-5C-E (64x8)
512MB DDR2 667 DDR2 ELPIDA E5108AG-6E-E (64x8)
1GB DDR2 533 DDR2 SAMSUNG K4T51083QB-ZKD5
(128x4)
1GB DDR2 533 DDR2 ELPIDA E5108AGBG-6E-E (64x8)
1GB DDR2 667 DDR2 ELPIDA E5108AGBG-6E-E (64x8)
2GB DDR2 667 DDR2 SEC K4T1G08400 (128x8)
DSL
512MB DDR2 533 DDR2 infineon HYB18T512 800AF37
FSS43331 (64x8)
1GB DDR2 533 DDR2 ELPIDA E5108AE-5C-E (64x8)
1GB DDR2 667 DDR2 ELPIDA E5108AGBG-6E-E (64x8)
2GB DDR2 667 DDR2 ELPIDA E1108ACSE-6E-E(128x8)
Kingston(RoHS) 2GB DDR2 667 DDR2 Micron 7KE12 D9HNL (128x8)
Transcend(RoHS)
256MB DDR2 533 DDR2 infineon HYB18T512160AF3.7
3VV21710 (32x16)
256MB DDR2 533 DDR2 SAMSUNG 443 K4T56083QF-GCD5
(32x8)
512MB DDR2 533 DDR2 SEC K4T51083QC ZCD5 (64X8)
512MB DDR2 667 DDR2 SAMSUNG K4T51083QC ZCE6
(64x8)
1GB DDR2 667 DDR2 SEC K4T51083QE ZCE6 (64x8)
1GB DDR2 667 DDR2 SEC K4T51083QG HCE6 (64x8)
2GB DDR2 667 DDR2 SAMSUNG K4T1G084QD-ZCE6
(128x8)
2GB DDR2 667 DDR2 Micron 7HE12 D9HNL (128x8)
2GB DDR2 667 DDR2 SAMSUNG K4T1G084QA-ZCE6
(128x8)
LAN/Model PCA-6010LV PCA-6010VG
LAN1: Intel® 82574L No Yes

v PCA-6010 User Manual
Processor Support
Product Warranty (2 years)
Advantech warrants to you, the original purchaser, that each of its products will be
free from defects in materials and workmanship for two years from the date of pur-
chase.
This warranty does not apply to any products which have been repaired or altered by
persons other than repair personnel authorized by Advantech, or which have been
subject to misuse, abuse, accident or improper installation. Advantech assumes no
liability under the terms of this warranty as a consequence of such events.
Because of Advantech’s high quality-control standards and rigorous testing, most of
our customers never need to use our repair service. If an Advantech product is defec-
tive, it will be repaired or replaced at no charge during the warranty period. For out-
of-warranty repairs, you will be billed according to the cost of replacement materials,
service time and freight. Please consult your dealer for more details.
If you think you have a defective product, follow these steps:
1. Collect all the information about the problem encountered. (For example, CPU
speed, Advantech products used, other hardware and software used, etc.) Note
anything abnormal and list any onscreen messages you get when the problem
occurs.
2. Call your dealer and describe the problem. Please have your manual, product,
and any helpful information readily available.
3. If your product is diagnosed as defective, obtain an RMA (return merchandise
authorization) number from your dealer. This allows us to process your return
more quickly.
4. Carefully pack the defective product, a fully-completed Repair and Replacement
Order Card and a photocopy proof of purchase date (such as your sales receipt)
in a shippable container. A product returned without proof of the purchase date
is not eligible for warranty service.
5. Write the RMA number visibly on the outside of the package and ship it prepaid
to your dealer.
Intel Core™ 2 Duo Desktop Processor
Intel® Pentium® Dual-Core Desktop Processor
Intel Celeron® Processor 400
Long-term supported P/N: E7400, E6400,
E4300, E2160, Celeron 440, Pentium 4 651/
551, Celeron D 352/341
Intel Pentium D Processor
Intel Pentium 4 Processor
Intel Celeron D Processor

PCA-6010 User Manual vi
Initial Inspection
Before you begin installing your single board computer, please make sure that the
following materials have been shipped:
If any of these items are missing or damaged, contact your distributor or sales repre-
sentative immediately. We have carefully inspected the PCA-6010 mechanically and
electrically before shipment. It should be free of marks and scratches and in perfect
working order upon receipt. As you unpack the PCA-6010, check it for signs of ship-
ping damage. (For example, damaged box, scratches, dents, etc.) If it is damaged or
it fails to meet the specifications, notify our service department or your local sales
representative immediately. Also notify the carrier. Retain the shipping carton and
packing material for inspection by the carrier. After inspection, we will make arrange-
ments to repair or replace the unit.
!PCA-6010 Intel® LGA775 processor-based single
board computer
!1 PCA-6010 startup manual
!1 CD with driver utility and manual (in PDF format)
!1 FDD cable P/N: 1700340640
!1 Ultra ATA 66/100 IDE cable P/N: 1701400452
!2 Serial ATA HDD data cable P/N: 1700003194
!2 Serial ATA HDD power cable P/N: 1703150102
!1 Printer (parallel) port & COM port cable kit P/N: 1701260305
!1 Y cable for PS/2 keyboard and PS/2 mouse P/N: 1700060202
!1 USB cable with 4 ports P/N: 1700008461
!1 ATX 12 V power converter cable P/N: 170304015K
!1 Jumper pack P/N: 9689000068
!1 User Note for Full-Size CPU card P/N: 2002721020
!1 User Note for LGA775 CPU
!1 warranty card
Note! PCA-6010 must use a proprietary CPU cooler, we strongly recommend
purchase it from Advantech (p/n: 1750000332).

vii PCA-6010 User Manual
Contens
Chapter 1 Hardware Configuration......................1
1.1 Introduction ............................................................................................... 2
1.2 Features .................................................................................................... 3
1.3 Specifications ............................................................................................ 3
1.3.1 System .......................................................................................... 3
1.3.2 Memory......................................................................................... 3
1.3.3 Input/Output .................................................................................. 4
1.3.4 Ethernet LAN ................................................................................ 4
1.3.5 Industrial features ......................................................................... 4
1.3.6 Mechanical and environmental specifications............................... 4
1.4 Jumpers and Connectors .......................................................................... 5
Table 1.1: Jumpers...................................................................... 5
Table 1.2: Connectors ................................................................. 5
1.5 Board Layout: Jumper and Connector Locations...................................... 6
Figure 1.1 Jumper and Connector locations................................ 6
1.6 PCA-6010 Block Diagram ......................................................................... 7
Figure 1.2 PCA-6010 Block Diagram........................................... 7
1.7 Safety Precautions .................................................................................... 8
1.8 Jumper Settings ........................................................................................ 8
1.8.1 How to set jumpers ....................................................................... 8
1.8.2 CMOS clear (CMOS1) .................................................................. 8
Table 1.3: CMOS (CMOS1)......................................................... 9
1.8.3 Watchdog timer output (JWDT1) .................................................. 9
Table 1.4: Watchdog timer output (JWDT1) ................................ 9
1.9 System Memory ...................................................................................... 10
1.9.1 CPU FSB and memory speed..................................................... 10
1.10 Memory Installation Procedures.............................................................. 10
1.11 Cache Memory........................................................................................ 10
1.12 Processor Installation.............................................................................. 11
Chapter 2 Connecting Peripherals ....................13
2.1 Introduction ............................................................................................. 14
2.2 IDE Connectors (IDE1) ........................................................................... 14
2.3 Floppy Drive Connector (FDD1).............................................................. 15
2.4 Parallel Port (LPT1)................................................................................. 15
2.5 VGA Connector (VGA1) .......................................................................... 16
2.6 Serial Ports (COM1, COM2) ................................................................... 16
2.7 PS/2 Keyboard and Mouse Connector (KBMS1) .................................... 17
2.8 External Keyboard & Mouse (KBMS2).................................................... 17
2.9 CPU Fan Connector (CPUFAN1)............................................................ 18
2.10 Front Panel Connectors (JFP1, JFP2, JFP3).......................................... 18
2.10.1 ATX soft power switch (JFP1 / PWR_SW) ................................. 18
2.10.2 Reset (JFP1 / RESET)................................................................ 18
2.10.3 HDD LED (JFP2 / HDDLED)....................................................... 18
2.10.4 SM Bus Connector (JFP2 / SNMP)............................................. 19
2.10.5 External speaker (JFP2 / SPEAKER) ......................................... 19
2.10.6 Power LED and keyboard lock connector (JFP3 / PWR_LED&KEY
LOCK)......................................................................................... 19
Table 2.1: ATX Power Supply LED Status (No support for AT
Power) ...................................................................... 19
2.11 H/W Monitor Alarm (JOBS1) ................................................................... 20
Table 2.2: Hardware Monitor Alarm setting ............................... 20
2.12 LAN RJ45 connector (LAN1)................................................................... 20

PCA-6010 User Manual viii
2.13 HD Link connector (HDAUD1) ................................................................ 21
2.14 Serial ATA2 Interface (SATA1 ~ SATA4)................................................ 21
2.15 LAN LED connector (LANLED1)............................................................. 22
Table 2.3: Front Panel LAN indicator connector ....................... 22
2.16 USB (USB12, USB34, USB56, USB78).................................................. 23
2.17 Case open (JCASE1).............................................................................. 23
Chapter 3 Award BIOS Setup ............................ 25
3.1 Introduction ............................................................................................. 26
3.1.1 CMOS RAM Auto-backup and Restore ...................................... 26
3.2 Entering Setup ........................................................................................ 26
Figure 3.1 Award BIOS setup initial screen............................... 26
3.3 Standard CMOS Setup ........................................................................... 27
Figure 3.2 Standard CMOS features screen ............................. 27
3.4 Advanced BIOS Features ....................................................................... 28
Figure 3.3 Advanced BIOS features screen.............................. 28
Figure 3.4 Advanced BIOS features screen (Conn.) ................. 28
3.5 Advanced Chipset Features.................................................................... 30
Figure 3.5 Advanced chipset features screen ........................... 30
3.6 Integrated Peripherals............................................................................. 32
Figure 3.6 Integrated peripherals .............................................. 32
Figure 3.7 On-Chip IDE device.................................................. 32
Figure 3.8 Onboard device........................................................ 33
Figure 3.9 Super I/O device....................................................... 34
Figure 3.10Super I/O device (Conn.).......................................... 34
3.7 Power Management Setup ..................................................................... 36
Figure 3.11Power management setup screen............................ 36
Figure 3.12Power management setup screen (Conn.)............... 36
Table 3.1: Power Saving ........................................................... 37
3.8 PnP/PCI Configurations .......................................................................... 38
Figure 3.13PnP/PCI configurations screen ................................ 38
3.9 PC Health Status .................................................................................... 39
Figure 3.14PC health status screen ........................................... 39
3.10 Frequency / Voltage Control ................................................................... 40
Figure 3.15Spread spectrum control screen .............................. 40
3.11 Password setting..................................................................................... 41
Figure 3.16Enter password ........................................................ 41
3.12 Load Setup Defaults ............................................................................... 42
Figure 3.17 Load setup defaults screen ..................................... 42
3.13 Save & Exit Setup ................................................................................... 43
Figure 3.18Save to CMOS and Exit ........................................... 43
3.14 Exit Without Saving................................................................................. 43
Figure 3.19Quit Without Saving.................................................. 43
Chapter 4 Chipset Software Installation Utility 45
4.1 Before You Begin.................................................................................... 46
4.2 Introduction ............................................................................................. 46
4.3 Windows XP Driver Setup....................................................................... 47
Chapter 5 VGA Setup ......................................... 51
5.1 Introduction ............................................................................................. 52
5.2 Windows XP Driver Setup....................................................................... 52

ix PCA-6010 User Manual
Chapter 6 SUSI Setup .........................................57
6.1 Introduction ............................................................................................. 58
6.2 Windows XP Driver Setup....................................................................... 58
6.3 Using the SUSI Demo Utility ................................................................... 58
Chapter 7 LAN Configuration.............................61
7.1 Introduction ............................................................................................. 62
7.2 Features .................................................................................................. 62
7.3 Installation ............................................................................................... 62
7.4 Win XP Driver Setup ............................................................................... 63
Appendix A Programming the Watchdog Timer..65
A.1 Programming the Watchdog Timer ......................................................... 66
A.1.1 Watchdog timer overview............................................................ 66
A.1.2 Jumper selection......................................................................... 66
A.1.3 Programming the Watchdog Timer ............................................. 66
Table A.1: Watchdog Timer Registers ....................................... 68
A.1.4 Example Program ....................................................................... 69
Appendix B I/O Pin Assignments..........................73
B.1 IDE Hard Drive Connector (IDE1) ........................................................... 74
Table B.1: IDE Hard Drive Connector (IDE1) ............................ 74
B.2 Floppy Drive Connector (FDD1).............................................................. 75
Table B.2: Floppy Drive Connector (FDD1) ............................... 75
B.3 Parallel Port Connector (LPT1) ............................................................... 76
Table B.3: Parallel Port Connector (LPT1) ................................ 76
B.4 VGA Connector (VGA1) .......................................................................... 77
Table B.4: VGA Connector (VGA1) ........................................... 77
B.5 RS-232 Serial Port (COM1, COM2) ........................................................ 77
Table B.5: RS-232 Serial Port (COM1, COM2) ......................... 77
B.6 PS/2 Keyboard/Mouse Connector (KBMS1) ........................................... 78
Table B.6: PS/2 Keyboard/Mouse Connector (KBMS1) ............ 78
B.7 External Keyboard Connector (KBMS2) ................................................. 78
Table B.7: External Keyboard Connector (KBMS2)................... 78
B.8 CPU Fan Power Connector (CPUFAN1) ................................................ 79
Table B.8: CPU Fan Power Connector (CPUFAN1).................. 79
B.9 Power LED and Keyboard Lock Connector (JFP3 / PWR_LED & KEY
LOCK) ..................................................................................................... 79
Table B.9: Power LED and Keyboard Lock Connector (JFP3 /
PWR_LED & KEY LOCK)......................................... 79
B.10 External Speaker Connector (JFP2 / SPEAKER) ................................... 80
Table B.10:External Speaker Connector (JFP2 / SPEAKER)..... 80
B.11 Reset Connector (JFP1 / RESET) .......................................................... 80
Table B.11:Reset Connector (JFP1 / RESET)............................ 80
B.12 HDD LED (JFP2 / HDDLED)................................................................... 80
Table B.12:HDD LED (JFP2 / HDDLED) .................................... 80
B.13 ATX Soft Power Switch (JFP1 / PWR_SW) ............................................ 81
Table B.13:ATX Soft Power Switch (JFP1 / PWR_SW) ............. 81
B.14 HD Link connector (HDAUD1) ................................................................ 81
Table B.14:HD Link Connector (HDAUD1) ................................. 81
B.15 LAN LED Connector (LANLED1) ............................................................ 82
Table B.15:LAN LED Connector (LANLED1).............................. 82
B.16 AT Power Connector (ATXF1) ................................................................ 82

PCA-6010 User Manual x
Table B.16:AT Power Connector (ATXF1) ................................. 82
B.17 System I/O Ports..................................................................................... 83
Table B.17:System I/O Ports ...................................................... 83
B.18 DMA Channel Assignments .................................................................... 84
Table B.18:DMA Channel Assignments ..................................... 84
B.19 Interrupt Assignments ............................................................................. 84
Table B.19:Interrupt Assignments .............................................. 84
B.20 1st MB Memory Map............................................................................... 85
Table B.20:1st MB Memory Map ................................................ 85
B.21 PCI Bus Map........................................................................................... 85
Table B.21:PCI Bus Map ............................................................ 85

Chapter 1
1Hardware
Configuration

PCA-6010 User Manual 2
1.1 Introduction
The PCA-6010 is designed with the Intel® 945GC and ICH7 chipset (I/O controller) to
support Core™ 2 Duo, Dual-Core Pentium® D / Pentium® 4 / Celeron® D proces-
sors (refer to “Processor Support” on page v) with a 533/667/800/1066 MHz front
side bus and DDR2 533/667 MHz memory up to 4 GB. It follows the PICMG 1.0
specification and is the best solution for high-performance computing and applica-
tions in which a wide I/O bandwidth is demanded.
The PCA-6010 offers a high-performance cost-saving integrated graphics unit, built
into the Intel® 945GC chipset, and features the unique Intel® Extreme Graphics
architecture to maximize VGA performance and share system memory up to 224 MB.
It has 2 DIMM sockets in two separated memory channels. It accepts up to 4 GB
DDRII SDRAM memory, enough for most applications. The PCA-6010 has a single
Gigabit Ethernet LAN via dedicated PCI Express x 1 bus, which offers bandwidths up
to 500 MB/sec., eliminating network data flow bottlenecks, and incorporating Gigabit
Ethernet to operate at 1000 Mbps. High reliability and outstanding performance make
the PCA-6010 the ideal platform for industrial networking applications.
Four Serial ATA ports (up to 300 MB/s) allow the use of thin and long SATA cables for
storage devices, eliminating cabling issues inside the industrial-grade chassis. In
addition, the PCA-6010 also provides most of the popular I/O interfaces such as eight
USB 2.0 ports, 2 RS-232 ports, one enhanced parallel port and a floppy disk inter-
face.
The PCA-6010 is designed with considerations for extended reliability, and is built
especially to suit demanding industrial environments. The CMOS data backup and
restore function protects the BIOS setup data from loss due to battery failure.
The PCA-6010 also adopts Advantech's unique patented “AT Mode Control Circuit”
for AT Power Mode. With all these excellent features and outstanding performance,
the PCA-6010 is definitely the ideal platform for today's industrial applications.

3 PCA-6010 User Manual
Chapter 1 Hardware Configuration
1.2 Features
!Compliance with PICMG 1.0
!Supports LGA 775 Intel® Core™ 2 Duo / Pentium® Dual-Core / Pentium® D /
Pentium® 4 / Celeron® 400 / Celeron® D FSB 533/667/800/1066 MHz proces-
sors (refer to “Processor Support” on page v)
!Supports Dual Channel DDR2 533/667 SDRAM up to 4 GB
!Single Gigabit Ethernet via PCI Express x1 port
!4 SATA2 connector
!8 USB 2.0 ports
!2 COM port supports RS-232
!CMOS automatic backup and restore to prevent accidental data loss of BIOS
setup
1.3 Specifications
1.3.1 System
!CPU: Intel® LGA 775 Core™ 2 Duo, Pentium Dual-Core, Pentium 4, Celeron D
up to 2.93/2.7/3.4/3.6 GHz, (refer to “Processor Support” on page v), FSB 533/
667/800/1066 MHz. PCA-6010 also has an optional CPU cooler (1750000332)
for customers who use high-speed CPUs in 2U chassis or in a high-temperature
environment.
!L2 cache: CPU has built-in 4 MB (for Core™ 2 Duo), 2 MB (for Pentium Dual-
Core CPU), 2 MB (for Pentium 4 CPU), 512 KB (for Celeron D CPU) full-speed
L2 cache
!BIOS: Award Flash BIOS (8 MB Flash Memory)
!System chipset: Intel 945GC with ICH7
!SATA/EIDE hard disk drive interface: Four on-board SATA2 connectors with
data transmission rate up to 300 MB/s. One on-board IDE connector supporting
up to two
enhanced IDE devices. Supports PIO mode 4 (16.67MB/s data transfer
rate) and ATA 33/66/100 (33/66/100MB/s data transfer rate.) BIOS enabled/dis-
abled.
!Floppy disk drive interface: Supports two floppy disk drive, 5¼" (360 KB and
1.2 MB) or 3½" (720 KB, 1.44 MB). BIOS enable/disable.
1.3.2 Memory
!RAM: Up to 4 GB in two 240-pin DIMM sockets. Supports dual-channel DDRII
533/667 SDRAM.

PCA-6010 User Manual 4
1.3.3 Input/Output
!PCI bus: 32 bit / 33MHz to the backplane
!Enhanced parallel port: Configured to LPT1, or disabled. Standard DB-25
female connector provided. Supports EPP/SPP/ECP
!Serial ports: Two serial ports on-board. One pin header and one 9-pin D Sub
connector located on the mounting bracket for easy connection
!Keyboard and PS/2 mouse connector:
One 6-pin mini-DIN connector is
located on the mounting bracket for easy connection to a keyboard or PS/2
mouse. An on board keyboard pin header connector is also available
!USB port: Supports up to eight USB 2.0 ports with transmission rate up to 480
Mbps
1.3.4 Ethernet LAN
!Supporting single 10/100/1000Base-T Ethernet port(s) via PCI Express x1 bus
which provides 500 MB/s data transmission rate
!Controller:
–LAN 1: Intel® 82574L
1.3.5 Industrial features
!Watchdog timer: Can generate a system reset. The watchdog timer is pro-
grammable to 255 levels, with each unit set to equal either one second or one
minute.
1.3.6 Mechanical and environmental specifications
!Operating temperature: 0 ~ 60° C (32 ~ 140° F, depending on CPU) (operating
humidity: 40° C @ 85% RH Non-Condensing)
!Storage temperature: -40 ~ 85° C (-40 ~ 185° F) non-condensing
!Power supply voltage: +5 V, +12 V, +5 VSBY
!Power consumption:
–Configuration1: +5 V at 5.19 A, +12 V at 3.85 A, +5 VSBY at 0.06 A (Intel
Core 2 Duo 1.8 GHz, 65 W, 800 MHz FSB + 2 x 2 GB DDR2 667)
–Configuration2: +5 V at 4.85 A, +12 V at 12.45 A, +5 VSBY at 0.07 A (Intel
Pentium 4 3.8 GHz, 115 W, 800 MHz FSB + 2 x 2 GB DDR2 667)
–VSBY at 0.7 A (Intel Pentium 4 3.8 GHz (800 MHz FSB), 2 x 2 GB DDR2 800
SDRAM)
!Board size: 338 x 122 mm (13.3” x 4.8”)
!Board weight: 0.5 kg (1.1 lb)

5 PCA-6010 User Manual
Chapter 1 Hardware Configuration
1.4 Jumpers and Connectors
Connectors on the PCA-6010 single board computer link it to external devices such
as hard disk drives and a keyboard. In addition, the board has a number of jumpers
used to configure the system for any desired application.
The tables below list the function of each of the board jumpers and connectors. Later
sections in this chapter give instructions on setting jumpers. Chapter 2 gives instruc-
tions for connecting external devices to the motherboard.
Table 1.1: Jumpers
Label Function
CMOS1 CMOS Clear
JWDT1 Watchdog timer output selection
Table 1.2: Connectors
Label Function
IDE1 IDE connector
FDD1 Floppy Drive connector
LPT1 Parallel port
VGA1 VGA connector
COM1 Serial port: COM1; RS-232 (9-pin D-Sub)
COM2 Serial port: COM2; RS-232 (9-pin Box Header)
KBMS1 PS/2 keyboard and mouse connector
KBMS2 External keyboard/mouse connector
JIR1 Infrared connector
CPUFAN1 CPU FAN connector
JFP1 Power and Reset Button connector
JFP2 HDD LED/Speaker connector
JFP3 Power LED and keyboard lock connector
JOBS1
HW Monitor Alarm
Close: Enable OBS Alarm
Open: Disable OBS Alarm
LAN1 LAN RJ45 connector
HDAUD1 HD Audio connector
SATA1 Serial ATA1
SATA2 Serial ATA2
SATA3 Serial ATA3
SATA4 Serial ATA4
LANLED1 LAN LED connector
USB12 Two USB port pin headers
USB34 Two USB port pin headers
USB56 Two USB port pin headers
USB78 Two USB port pin headers
DIMMA1 Memory connector channel A
DIMMB1 Memory connector channel B
LPC1 Low pin count connector
SPI1 BIOS SPI Sokcet
JCASE1 Case open

PCA-6010 User Manual 6
1.5 Board Layout: Jumper and Connector
Locations
Figure 1.1 Jumper and Connector locations

7 PCA-6010 User Manual
Chapter 1 Hardware Configuration
1.6 PCA-6010 Block Diagram
Figure 1.2 PCA-6010 Block Diagram
945GC
GMCH
VGA
CF
or IDE
4SATA2
ports
8 USB Ports
Intel LGA 775
P4/PD/C2D
HD Audio
(Optional)
BIOS
Super IO
Winbond
W83627HG
G-LAN1 for VG :
Intel 82574L
Direct Media
Interface
2GB/s bandwidth
ICH7
MHzFSB
300MB/s
DMA 33/
66/100
USB2.0/1.1
AC97
LPC Bus
SPI
DDR2 533/667
DDR2 533/667
Channel A
Channel B
PCI-E X1
PCI Bus PCI to ISA Bridge
ITE8888
Backplane
(PICMG1.0)
PCI Bus
2COM
Ports GPIO
DVI SDVO (Optional)

PCA-6010 User Manual 8
1.7 Safety Precautions
1.8 Jumper Settings
This section provides instructions on how to configure your PCA-6010 by setting the
jumpers. It also includes the PCA-6010's default settings and your options for each
jumper.
1.8.1 How to set jumpers
You can configure your PCA-6010 to match the needs of your application by setting
the jumpers. A jumper is a metal bridge that closes an electrical circuit. It consists of
two metal pins and a small metal clip (often protected by a plastic cover) that slides
over the pins to connect them. To “close” (or turn ON) a jumper, you connect the pins
with the clip. To “open” (or turn OFF) a jumper, you remove the clip. Sometimes a
jumper consists of a set of three pins, labeled 1, 2, and 3. In this case you connect
either pins 1 and 2, or 2 and 3. A pair of needle-nose pliers may be useful when set-
ting jumpers.
1.8.2 CMOS clear (CMOS1)
The PCA-6010 single board computer contains a jumper that can erase CMOS data
and reset the system BIOS information. Normally this jumper should be set with pins
1-2 closed. If you want to reset the CMOS data, set CMOS1 to 2-3 closed for just a
few seconds, and then move the jumper back to 1-2 closed. This procedure will reset
the CMOS to its default setting.
Warning! Always completely disconnect the power cord from your chassis
whenever you work with the hardware. Do not make connections
while the power is on. Sensitive electronic components can be
damaged by sudden power surges. Only experienced electronics
personnel should open the PC chassis.
Caution! Always ground yourself to remove any static charge before touch-
ing the boards. Modern electronic devices are very sensitive to
static electric charges. As a safety precaution, use a grounding
wrist strap at all times. Place all electronic components on a static-
dissipative surface or in a static-shielded bag when they are not in
the chassis.
Caution! The computer is provided with a battery-powered real-time clock
circuit. There is a danger of explosion if battery is incorrectly
replaced. Replace only with same or equivalent type recom-
mended by the manufacturer. Discard used batteries according to
manufacturer's instructions.
Caution! There is a danger of a new battery exploding if it is incorrectly
installed. Do not attempt to recharge, force open, or heat the bat-
tery. Replace the battery only with the same or equivalent type rec-
ommended by the manufacturer. Discard used batteries according
to the manufacturer’s instructions.

9 PCA-6010 User Manual
Chapter 1 Hardware Configuration
.
1.8.3 Watchdog timer output (JWDT1)
The PCA-6010 contains a watchdog timer that will reset the CPU in the event the
CPU stops processing. This feature means the PCA-6010 will recover from a soft-
ware failure or an EMI problem. The JWDT1 jumper settings control the outcome of
what the computer will do in the event the watchdog timer is tripped.
Table 1.3: CMOS (CMOS1)
Function Jumper Setting
* Keep CMOS data
Clear CMOS data
* default setting
1-2 closed
2-3 closed
Table 1.4: Watchdog timer output (JWDT1)
Function Jumper Setting
IRQ11
* Reset
*default setting
1
1-2 closed
1
2-3 closed

PCA-6010 User Manual 10
1.9 System Memory
The PCA-6010 has two sockets for 240-pin dual inline memory modules (DIMMs) in
two memory channels.
All these sockets use 1.8 V unbuffered double data rate synchronous DRAMs (DDRII
SDRAM). They are available in capacities of 256, 512, 1024 and 2048 MB. The sock-
ets can be filled in any combination with DIMMs of any size, giving a total memory
size between 256 MB and 4 GB.
1.9.1 CPU FSB and memory speed
The PCA-6010 can accept DDR2 SDRAM memory chips without parity. Also note:
The PCA-6010 accepts DDR2 533/667MHz SDRAM. The PCA-6010 does NOT sup-
port ECC (error checking and correction).
1.10 Memory Installation Procedures
To install DIMMs, first make sure the two handles of the DIMM socket are in the
“open” position. i.e. The handles lean outward. Slowly slide the DIMM module along
the plastic guides on both ends of the socket. Then press the DIMM module right
down into the socket, until you hear a click. This is when the two handles have auto-
matically locked the memory module into the correct position of the DIMM socket. To
remove the memory module, just push both handles outward, and the memory mod-
ule will be ejected by the mechanism in the socket.
1.11 Cache Memory
The CPU that PCA-6010 supports built-in 4 MB (for Core™ 2 Duo), 2 MB (for Pen-
tium Dual-Core CPU), 2 MB (for Pentium 4 CPU), 512 KB (for Celeron D CPU) full-
speed L2 cache. The built-in second-level cache in the processor yields much higher
performance than conventional external cache memories.