Advantech TPC-650 User manual

TPC-650
Pentium-based panel PC with
5.7"/6.4" LCD flat panel display
User's Manual

Copyright notice
This document is copyrighted 2000 by Advantech Co., Ltd. All rights
are reserved. Advantech Co., Ltd. reserves the right to make improve-
ments to the products described in this manual at any time without
notice.
No part of this manual may be reproduced, copied, translated or
transmitted in any form or by any means without the prior written
permission of Advantech Co., Ltd. Information provided in this manual
is intended to be accurate and reliable. However, Advantech Co., Ltd.
assumes no responsibility for its use, nor for any infringements upon
the rights of third parties which may result from its use.
Acknowledgments
TPC-650S and TPC-650T are trademarks of Advantech Co., Ltd. IBM,
PC/AT, and PS/2 are trademarks of International Business Machines
Corporation. MS-DOS and Windows CE are trademarks of Microsoft
Corporation. All other brand and product names mentioned herein are
trademarks or registered trademarks of their respective holders.
1st Edition Printed in Taiwan Nov. 2000

Initial Inspection
Before you begin installing your card, please make sure that the
following materials have been shipped:
• TPC-650
• Panel mounting clamper s
• Panel mounting screws
• Keyboard/mouse Y-cable
• Power connector (female)
• Grounding wires
• Copper studs for PC/104 board mounting
• Support CD
• Quick start sheet
• DB-9 null modem cable (optional)
• 32MB CompactFlash™ memory card (optional)
• Windows CE EULA sheet (optional)
• Advantech GeniDAQ Development Edition CD (optional)
• Advantech GeniDAQ Development key (optional)
If any of these items are missing or damaged, contact your distributor
or sales representative immediately.
We have carefully inspected the TPC-650 mechanically and
electrically before shipment. It should be free of marks and scratches
and in perfect working order upon receipt.As you unpack the TPC-650,
check it for signs of shipping damage. (For example, damaged box,
scratches, dents, etc.) If it is damaged or it fails to meet the specifica-
tions, notify our service department or your local sales representative
immediately. Also notify the carrier. Retain the shipping carton and
packing material for inspection by the carrier. After inspection, we will
make arrangements to repair or replace the unit.

FCC Class A notes
This equipment has been tested with a Class A computing device and
has been found to comply with Part 15 of FCC Rules. Operation in a
residential area may cause unacceptable interference to radio and TV
receptions, requiring the operator to take whatever steps are necessary
to correct the interference.

Safety Instructions
1. Read these safety instructions carefully.
2. Keep this installation reference guide for later reference.
3. Disconnect this equipment from any AC outlet before cleaning. Do not use
liquid or spray detergents for cleaning. Use a damp cloth.
4. For pluggable equipment, the power outlet must be installed near the
equipment and must be easily accessible.
5. Keep this equipment away from humidity.
6. Put this equipment on a reliable surface during installation. Dropping it or
letting it fall could cause damage.
7. The openings on the enclosure are for air convection. Protect the equip-
ment from overheating. DO NOT COVER THE OPENINGS.
8. Make sure the voltage of the power source is correct before connecting the
equipment to the power outlet.
9. Position the power cord so that people cannot step on it. Do not place
anything over the power cord.
10. All cautions and warnings on the equipment should be noted.
11. If the equipment is not used for a long time, disconnect it from the power
source to avoid damage by transient over-voltage.
12. Never pour any liquid into an opening. This could cause fire or electrical
shock.
13. Never open the equipment. For safety reasons, the equipment should be
opened only by qualified service personnel.
14. If any of the following situations arises, get the equipment checked by
service personnel:
a. The power cord or plug is damaged.
b. Liquid has penetrated into the equipment.
c. The equipment has been exposed to moisture.
d. The equipment does not work well, or you cannot get it to work
according to the installation reference guide.
e. The equipment has been dropped and damaged.
f. The equipment has obvious signs of breakage.
15. DO NOT LEAVE THIS EQUIPMENT IN AN UNCONTROLLED
ENVIRONMENT WHERE THE STORAGE TEMPERATURE IS BELOW -
20° C (-4° F) OR ABOVE 60° C (140° F). IT MAY DAMAGE THE
EQUIPMENT.
The sound pressure level at the operator's position according to IEC 704-1:1982
is equal to or less than 70 dB(A).
DISCLAIMER: This set of instructions is given according to IEC 704-1.
Advantech disclaims all responsibility for the accuracy of any statements
contained herein.

Wichtige Sicherheishinweise
1. Bitte lesen sie Sich diese Hinweise sorgfältig durch.
2. Heben Sie diese Anleitung für den späteren Gebrauch auf.
3. Vor jedem Reinigen ist das Gerät vom Stromnetz zu trennen. Verwenden Sie
Keine Flüssig-oder Aerosolreiniger. Am besten dient ein angefeuchtetes Tuch
zur Reinigung.
4. Die NetzanschluBsteckdose soll nahe dem Gerät angebracht und leicht
zugänglich sein.
5. Das Gerät ist vor Feuchtigkeit zu schützen.
6. Bei der Aufstellung des Gerätes ist auf sicheren Stand zu achten. Ein Kippen
oder Fallen könnte Verletzungen hervorrufen.
7. Die Belüftungsöffnungen dienen zur Luftzirkulation die das Gerät vor
überhitzung schützt. Sorgen Sie dafür, daB diese Öffnungen nicht abgedeckt
werden.
8. Beachten Sie beim AnschluB an das Stromnetz die AnschluBwerte.
9. Verlegen Sie die NetzanschluBleitung so, daB niemand darüber fallen kann. Es
sollte auch nichts auf der Leitung abgestellt werden.
10. Alle Hinweise und Warnungen die sich am Geräten befinden sind zu beachten.
11. Wird das Gerät über einen längeren Zeitraum nicht benutzt, sollten Sie es
vom Stromnetz trennen. Somit wird im Falle einer Überspannung eine
Beschädigung vermieden.
12. Durch die Lüftungsöffnungen dürfen niemals Gegenstände oder Flüssigkeiten
in das Gerät gelangen. Dies könnte einen Brand bzw. elektrischen Schlag
auslösen.
13. Öffnen Sie niemals das Gerät. Das Gerät darf aus Gründen der elektrischen
Sicherheit nur von authorisiertem Servicepersonal geöffnet werden.
14. Wenn folgende Situationen auftreten ist das Gerät vom Stromnetz zu trennen
und von einer qualifizierten Servicestelle zu überprüfen:
a. Netzkabel oder Netzstecker sind beschädigt.
b. Flüssigkeit ist in das Gerät eingedrungen.
c. Das Gerät war Feuchtigkeit ausgesetzt.
d. Wenn das Gerät nicht der Bedienungsanleitung entsprechend
funktioniert oder Sie mit Hilfe dieser Anleitung keine Verbesserung
erzielen.
e. Das Gerät ist gefallen und/oder das Gehäuse ist beschädigt.
f. Wenn das Gerät deutliche Anzeichen eines Defektes aufweist.
15. Bitte lassen Sie das Gerät nicht unbehehrt hinten unter -20° C (-4° F) oder
oben 60° C (140° F), weil diesen Temperaturen das Gerät zerstören könten.
Der arbeitsplatzbezogene Schalldruckpegel nach DIN 45 635 Teil 1000 beträgt
70dB(A) oder weiger.
DISCLAIMER: This set of instructions is provided according to IEC704-1.
Advantech disclaims all responsibility for the accuracy of any statements
contained therein.

Contents
CHAPTER 1 General Information .............................1
1.1 Introduction.................................................................. 2
1.2 Specifications ............................................................... 2
1.3 LCD Specifications...................................................... 5
1.4 I/O Arrangement............................................................. 6
1.5 Dimensions/Cutout ..................................................... 7
CHAPTER 2 System Setup ......................................9
2.1General.........................................................................10
2.2Quick Start...................................................................10
2.3 Installing and Ejecting a CompactFlash™ Memory
Card................................................................................................14
2.4Installing a PC/104 Module.......................................15
2.5Connecting the Power Adapter.................................16
2.6Adjusting LCD Contrast (for TPC-650S only).....18
2.7Touchscreen Calibration..........................................18
2.8First System Boot.....................................................19
2.9Exploded Diagram.....................................................20
CHAPTER 3 TPC-650 Kernel: PCM-9450 .................21
3.1Introduction..................................................................22
3.2Specifications...............................................................22
3.3PCM-9450 Main Board Specifications....................23
CHAPTER 4 Networking Communication..............32
4.1Introduction..................................................................33
4.2Networking via LAN...................................................33
4.3Networking via RS-232............................................35
4.4Simple Networking via a Hub...................................36
CHAPTER 5 Mounting ................................................38
APPENDIX A Programming the Watchdog Timer....40
A.1Programming the Watchdog Timer..........................41
APPENDIX B Cabling for RS-232 Port ......................44

Figures
Fig.1-1: I/O arrangement ........................................................................................... 6
Figure 1-2: TPC-650 front/bottom/side view and cutout ......................................... 7
Figure 2-1: Open package.........................................................................................10
Figure 2-2: Plug in the CompactFlash™ card........................................................11
Figure 2-3: Install PC/104 boards..............................................................................11
Figure 2-4: Connect power line (including the ground)........................................12
Figure 2-5: Turn on the power...................................................................................12
Figure 2-6: Adjusting LCD contrast.........................................................................13
Figure 2-7: CompactFlash™ shielding door...........................................................14
Figure 2-8 Installing a PC/104 module.....................................................................16
Figure 2-9: Connecting the power adapter..............................................................17
Figure 2-10: Adjusting LCD contrast.....................................................................18
Figure 2-11: Exploded diagram.................................................................................20
Figure 3-1: PCM-9450 main board............................................................................24
Tables
Table 1-1: TPC-650 LCD specifications........................................................5
Table 3-1 Connectors and jumpers...............................................................3
Table 3-2: CN1 pin assignment (IDE connector)...........................................25
Table 3-3: CN2 pin assignment (PC/104 connector).....................................26
Table 3-4: CN5/CN6 pin assignment (24-bit/36-bit LCD interface)...............28
Table 3-5: CN7 pin assignment (LCD inverter power connector)..................29
Table 3-6: CN13 pin assignment (ATX connector).......................................30
Table 3-7:CN16 pin assignment (Touchscreen interface)..........................30
Table 3-8: JP2 pin assignment (LCD type selector).....................................30
Table 3-9: JP3 pin assignment (Clear CMOS switch)..................................31
Table 3-10: JP5 pin assignment (Standby 5V & Vcc 5V switch)...................31

1
General
Information
This chapter gives background
information on the TPC-650.
Sections include:
• Introduction
• Specifications
• LCD Specifications
• I/O Arrangement
• Dimensions/ Cut out
CHAPTER

2TPC-650 User's Manual
1.1 Introduction
The TPC-650 is a revolutionary product that upgrades the performance
level of small-sized operator interface terminals. It has a high quality
6.4" VGA TFT LCD/5.7" QVGA STN LCD, an Intel®Pentium®266
MMX™ microprocessor, 10/100 BaseT Ethernet port, two serial ports
(one RS-232, one RS-232/422/485), a CompactFlash™ memory card
slot, an external 16-bit PC/104 expansion slot, and a touchscreen. The
heart of the TPC-650 is a miniature x86 computer that excels in graphic
display and network communication.
The TPC-650 is suitable for various industry applications, including
factory automation, automated production lines, precision machinery,
production process control, environmental control, terminal informa-
tion system, entertainment management system and so forth. The TPC-
650 is a reliable, elegant and high performance solution to your
applications.
The TPC-650 is designed as a platform for Windows CE®or other
advanced operating systems. You may choose an optional HMI
software package from Advantech, which is pre-installed on the
CompactFlash™ card. All a user has to do is insert the Compact-
Flash™ card into the machine, and turn on the power. For more details,
please contact local Advantech distributors or branch offices.
1.2 Specifications
General
•Construction: Plastic molding housing
•Dimensions (W x H x D): 220 x 160 x 57 mm (8.66 x 6.30 x 2.24 inch)
•Cutout: 159 x 115 mm (6.26 x 4.53 inch)
•Weight: 1.7 kg (3.7 lb)
Standard functions
•CPU: Intel®Pentium®266 MMX™