AGFA d-lab.1 Operating instructions

Service Instructions
Digital Minilab
d-lab.1
Type 8070/050 / Type 8070/100
Type 8070/200 / Type 8070/300
Capacitor Kit
Order number DD+18070312D0
Edition 2004-07-08
Version English, 04073_00

Modification History
Version Edition Modifications
04073_00 2004-07-08 Start Version
Published in compliance with EN 55022 (valid in EU):
Warning!
The equipment complies with the limits for a Class A device. Operation of the equipment
in residential areas may cause radio interference in which case the user at his own
expense will be requested to take whatever measures may be required to correct the
interference.
© 2004 Agfa-Gevaert AG. All rights reserved.
No part of these instructions may be reproduced, copied, or transmitted in any form or by
any means without prior written permission by Agfa-Gevaert AG.

Capacitor Kit d-lab.1
AGFA d-lab.1 CM+9.8072.9003.0/DD+18070312D0/PN04073_00 i
Content
1 List of possibly affected machines......................................................................................................1
2 Contents of the kit..................................................................................................................................1
2.1 Additional tools...............................................................................................................................1
3 Modification............................................................................................................................................2
3.1 Some general points before you start............................................................................................2
3.2 Information.....................................................................................................................................2
3.2.1 Problem.............................................................................................................................2
3.2.2 Countermeasure................................................................................................................2
3.3 Preparation ....................................................................................................................................2
3.3.1 Cover removal...................................................................................................................2
3.4 How to check the capacitors..........................................................................................................5
3.4.1 Wrong and correct capacitors ...........................................................................................6
3.5 Replacement of the capacitors......................................................................................................7
3.5.1 Removal of the LCD driver board......................................................................................7
3.5.2 Removal of the wrong capacitors....................................................................................10
3.5.3 Installation of the new capacitors....................................................................................11
3.5.4 Reinstallation of the LCD driver board ............................................................................12
4 Attachment ...........................................................................................................................................13
4.1 List of possibly affected machines, sorted by serial number.......................................................13
4.2 List of possibly affected machines, sorted by country.................................................................24

Capacitor Kit d-lab.1
AGFA d-lab.1 CM+9.8072.9003.0/DD+18070312D0/PN04073_00 1
1 List of possibly affected machines
Only a few machines are affected. So it is necessary to check the capacitors before they are replaced.
All Print Engines with modification code „B06“ or higher have already correct capacitors installed.
A list, sorted by serial number and country can be found at the end of this documentation (Chapter „Attachment“).
2 Contents of the kit
– 2 capacitors 100uF/20V
– Solder wick
2.1 Additional tools
– Soldering iron (power max. 30W) with a thin bit
– ESD wrist band
– Heat sink compount
– Torch
– Pair of tweezers
– Socket wrench 5.0 mm and 5.5 mm

Modification Capacitor Kit d-lab.1
2CM+9.8072.9003.0 AGFA d-lab.1
3 Modification
3.1 Some general points before you start
– Please read this manual first very carefully!
– It takes about 1 hour to do the modification. Please prepare your customer, that no production is possible during
that time.
– Do the modification step by step and use the manual as a check list.
– And now shut down the machine via the Shutdown button and then switch off the main breaker.
– Please make sure that the power of the soldering iron is not higher than 30W! The bit must be thin.
– When you remove the LCD driver board and during the soldering work please wear a ESD wrist band.
3.2 Information
3.2.1 Problem
LCD driver board becomes defective because they were assembled with wrong capacitors. Instead of 100uF/20V
types with only 10V may have been mounted.
3.2.2 Countermeasure
To only way to overcome the problem is to replace the concerned capacitors.
To replace the LCD driver board from another d-lab.1 is not possible, because this board and the print engine are
paired!
3.3 Preparation
3.3.1 Cover removal
Remove the film box
Remove the door and the lower cover of the print engine.

Capacitor Kit d-lab.1
AGFA d-lab.1 CM+9.8072.9003.0/DD+18070312D0/PN04073_00 3
Remove light cover of print engine
Unlock the print engine. If you remove the print engine from the trails, you have better access to the LCD driver
board.

Modification Capacitor Kit d-lab.1
4CM+9.8072.9003.0 AGFA d-lab.1
Remove the upper cover of the print engine.
Remove the cover of the LCD driver board (6 screws), use socket wrench 5.5 mm

Capacitor Kit d-lab.1
AGFA d-lab.1 CM+9.8072.9003.0/DD+18070312D0/PN04073_00 5
3.4 How to check the capacitors
Only two capacitors are critical and have to be replaced if they are not correct.
As the removal of the LCD driver board is also critical, we suggest not to remove the board when you check the
capacitors. They are close to the border of the board, so it is possible to check them if you use a thin mirror or plate
and a torch.
The following picture shows the location of the two capacitors:
With the help of a thin mirror (i.e. sheet metal) and a torch you can identify the type of the two capacitors:

Modification Capacitor Kit d-lab.1
6CM+9.8072.9003.0 AGFA d-lab.1
3.4.1 Wrong and correct capacitors
Wrong capacitors can be identified as follows:
Yellow color: „107A“ or „10V“ on top
Black color: „100-10“ on top
Correct capacitors have „107D“ or „20V“ on top

Capacitor Kit d-lab.1
AGFA d-lab.1 CM+9.8072.9003.0/DD+18070312D0/PN04073_00 7
3.5 Replacement of the capacitors
3.5.1 Removal of the LCD driver board
Remove the side cover of the print engine
Remove both connectors

Modification Capacitor Kit d-lab.1
8CM+9.8072.9003.0 AGFA d-lab.1
On the LCD driver board remove the screw which holds the heat sink. This can be done only with a socket wrench
5.5 mm. It is necessary to fix the screw from the other side.
At the LCD driver board remove the flat cable, please be very careful!!
1. First unlock the connector (see
“1” in the picture.
2. Pull the flat cable in the
direction as shown (2)

Capacitor Kit d-lab.1
AGFA d-lab.1 CM+9.8072.9003.0/DD+18070312D0/PN04073_00 9
Open the 4 screws of the plugs
From now on please wear the ESD wrist band!
Ænow it is possible to remove the LCD driver board.

Modification Capacitor Kit d-lab.1
10 CM+9.8072.9003.0 AGFA d-lab.1
3.5.2 Removal of the wrong capacitors
To remove the 2 capacitors, use a pair of tweezers
First remove C136, then C3
Use the solder wick to clean the 4 soldering points

Capacitor Kit d-lab.1
AGFA d-lab.1 CM+9.8072.9003.0/DD+18070312D0/PN04073_00 11
3.5.3 Installation of the new capacitors
Both capacitors are the same, so it is not possible to mix them up. The only thing you have to take care is the
polarity! If it is wrong, the capacitor will be destroyed!
¾First install C3
Put some solder on one of the 2 points. Fix the capacitor on that point. Then solder the capacitor on the
second point.
¾Install C126 in the same way.
The picture shows the correct polarity.

Modification Capacitor Kit d-lab.1
12 CM+9.8072.9003.0 AGFA d-lab.1
3.5.4 Reinstallation of the LCD driver board
The resinstallation has to be done very carefully, otherwise fluctiations of the print quality will come up.
Before you install the heat sink on the board, put some heat sink compount on all 4 ICs and on the heat sink.
When you fix the screw of the heat sink, be careful. The torque limit is 0.13 Nm only!
Again be very careful with the connector of the flat cable. Push the cable into the connector and then lock it.
Finally mount all parts in reversed order of dismounting.

Capacitor Kit d-lab.1
AGFA d-lab.1 CM+9.8072.9003.0/DD+18070312D0/PN04073_00 13
4 Attachment
4.1 List of possibly affected machines, sorted by serial number.
SN Country Order number Date of delivery
201 Taiwan 70071311 10.05.2004
202 Japan 70062788 26.05.2004
203 Deutschland VA 26537 05.05.2004
204 Deutschland VA 26657 11.05.2004
205 Australia 70058029 12.05.2004
305 Morocco 70042375 06.02.2004
306 USA 70039649 02.02.2004
307 USA 70031806 12.01.2004
308 Finland 70047802 17.02.2004
309 Deutschland 70032858 26.01.2004
310 Korea 70041751 06.02.2004
311 USA 70031813 20.01.2004
312 Ukraine 70053437 25.03.2004
314 GB 70035907 30.01.2004
316 GB 70035914 30.01.2004
317 Österreich 70034121 27.01.2004
318 Spain 70032587 09.01.2004
320 USA 70039649 02.02.2004
321 France 70032982 17.02.2004
322 GB 70039615 17.02.2004
323 USA 70031812 20.01.2004
325 Österreich 70032431 30.01.2004
326 Czech Republic 70032715 28.01.2004
327 USA 70039649 02.02.2004
328 GB 70039539 17.02.2004
329 GB 70034164 04.02.2004
330 Österreich 70032650 30.01.2004
332 Israel 70032816 06.02.2004
333 Netherlands 70035097 28.01.2004
334 Japan 70033974 16.02.2004
335 Australia 70032423 10.02.2004
336 Deutschland 70041213 11.02.2004
337 USA 70032000 09.02.2004
338 France 70032981 09.02.2004

Attachment Capacitor Kit d-lab.1
14 CM+9.8072.9003.0 AGFA d-lab.1
339 USA 70039649 02.02.2004
341 USA 70043647 17.03.2004
342 USA 70032002 10.02.2004
344 USA 70034834 25.02.2004
345 USA 70031814 24.02.2004
346 Österreich 70032859 19.02.2004
347 Hungary 70032635 23.02.2004
348 Spain 70045270 28.02.2004
349 HongKong 70039795 18.02.2004
350 Spain 70042170 12.03.2004
351 Israel 70034140 28.02.2004
352 Italy 70048493 05.03.2004
353 USA 70043650 17.03.2004
354 Malaysia 70032426 01.03.2004
355 USA 70034830 01.03.2004
356 England 70038963 23.02.2004
357 GB 70034171 03.03.2004
358 USA 70032003 05.03.2004
359 Japan 70053043 31.03.2004
360 Deutschland 22.03.2004
361 Russland 70055690 16.03.2004
362 Spain 70039685 09.03.2004
363 Italy 70048953 05.03.2004
364 Israel 70053935 18.03.2004
365 USA 70049646 19.03.2004
366 Spain 70041919 24.02.2004
367 Spain 70039258 19.03.2004
368 Österreich 70035118 25.02.2004
369 GB 70049973 17.03.2004
370 Spain 70049265 27.04.2004
371 Deutschland 70046107 29.03.2004
372 GB 70035910 25.03.2004
373 GB 70034182 24.02.2004
374 Taiwan 70039786 11.03.2004
375 Spain 70045328 28.02.2004
376 Malaysia 70039280 16.03.2004
381 France 70046222 21.04.2004
382 Denmark 70043156 31.03.2004
383 Malaysia 70039665 13.04.2004

Capacitor Kit d-lab.1
AGFA d-lab.1 CM+9.8072.9003.0/DD+18070312D0/PN04073_00 15
384 Israel 70053919 02.04.2004
385 Taiwan 70053821 06.04.2004
386 USA 70039629 26.03.2004
387 Italy 70056132 21.04.2004
388 Hungary 70034496 07.04.2004
389 France 70058002 31.03.2004
390 Ireland 70049947 23.04.2004
391 GB 70035916 26.03.2004
392 USA 70034831 26.03.2004
394 USA 70039281 01.04.2004
395 USA 70040368 17.05.2004
396 Ireland 70057856 06.04.2004
397 Trinidad 70058633 07.06.2004
398 Spain 70041918 29.03.2004
399 Spain 70070308 06.05.2004
400 France 70032983 19.02.2004
401 GB 70039081 25.03.2004
402 Kazakhstan 70052172 21.04.2004
403 Österreich 70043567 19.04.2004
404 Schweiz 70039334 08.04.2004
405 Belgium 70056348 08.04.2004
406 USA 70049639 21.04.2004
407 England 70075535 17.05.2004
408 Spain 70045251 08.04.2004
409 France 70038800 02.04.2004
410 Netherlands 70052886 22.04.2004
411 GB 70039092 28.02.2004
412 GB 70035906 01.03.2004
413 GB 70039087 03.03.2004
414 Spain 70039259 26.02.2004
415 Deutschland 70032022 08.03.2004
416 Deutschland 70045074 05.03.2004
417 Malaysia 70048557 08.04.2004
418 Brasil 70038276 28.02.2004
419 USA 70031816 01.03.2004
420 France 70046991 23.03.2004
421 Spain 70056817 16.04.2004
423 USA 70032843 05.03.2004
424 GB 70053104 02.04.2004

Attachment Capacitor Kit d-lab.1
16 CM+9.8072.9003.0 AGFA d-lab.1
425 Belgium 70044243 07.04.2004
426 USA 70053104 06.04.2004
427 Deutschland 70048732 14.04.2004
428 France 70047022 14.04.2004
429 Deutschland 70055063 06.04.2004
430 Spain 70039684 26.03.2004
431 USA 70052877 07.04.2004
432 USA 70046265 15.04.2004
433 Israel 70060960 16.04.2004
434 Spain 70045237 07.04.2004
435 Belgium 70046749 19.04.2004
436 Poland 70071277 12.05.2004
437 Malaysia 70075695 21.06.2004
438 USA 70046266 14.04.2004
439 USA 70043311 13.04.2004
440 Finland 70032479 15.04.2004
441 GB 70039090 15.04.2004
442 Morocco 70056688 16.04.2004
443 HongKong 70039791 17.04.2004
444 GB 70045133 16.04.2004
445 France 70046221 17.04.2004
446 USA 70041698 19.04.2004
447 Denmark 70046776 17.04.2004
448 USA 70048862 20.04.2004
449 France 70039319 16.04.2004
450 Belgium 70056733 22.04.2004
451 GB 70059903 23.04.2004
452 USA 70034819 19.04.2004
453 Deutschland 70052727 20.04.2004
454 GB 70045126 18.03.2004
455 Spain 70056810 19.04.2004
456 Israel 70061038 28.04.2004
457 Taiwan 70053821 14.04.2004
458 Marocco 70056688 27.04.2004
459 Malaysia 70057653 23.03.2004
460 GB 70045140 18.03.2004
461 Netherlands 70056281 29.04.2004
462 Philippines 70040530 29.03.2004
463 France 70074126 13.05.2004

Capacitor Kit d-lab.1
AGFA d-lab.1 CM+9.8072.9003.0/DD+18070312D0/PN04073_00 17
464 Saudi Arabia 70049776 22.04.2004
465 USA 70049647 19.03.2004
466 USA 70049644 26.03.2004
467 USA 70049638 22.04.2004
468 Australia 70047071 23.04.2004
469 Spain 70049268 28.04.2004
470 GB 70066206 24.04.2004
471 Greece 70064398 27.04.2004
472 Taiwan 70053821 20.04.2004
473 Spain 70045269 23.04.2004
474 USA 70043648 05.03.2004
475 USA 70038696 23.04.2004
476 Marocco 70056688 29.04.2004
477 New Sealand 70032155 24.04.2004
478 Schweiz 70058328 23.04.2004
479 Korea 70059689 24.04.2004
480 Finland 70040635 22.04.2004
481 Netherlands 70053300 04.05.2004
482 Brasil 70059227 04.05.2004
483 Deutschland 70052233 03.05.2004
484 Italy 70049199 28.04.2004
485 USA 70050000 27.04.2004
486 Hungary 70071039 05.05.2004
487 Italy 70061008 04.05.2004
488 France 70060719 05.05.2004
489 France 70057999 28.04.2004
490 GB 70045120 24.04.2004
491 Italy 70045409 30.04.2004
492 USA 70034820 30.04.2004
493 Italy 70056111 06.05.2004
494 Poland 70060731 26.04.2004
495 Israel 70064321 06.05.2004
496 France 70067585 05.05.2004
497 USA 70049611 27.04.2004
498 Poland 70071259 05.05.2004
499 Spain 70067700 05.05.2004
500 South Africa 70047034 27.04.2004
501 Österreich 70043568 06.05.2004
502 Spain 70069876 07.05.2004