AGFA ANAPURNA MV User manual

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ABTechnical Manual
Technical Manual
(
(:ANAPURNA MV :ANAPURNA MV) )
AMV-1606-080531 V1.0

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Content
Content
1. How to Install ------------------------------
3
2. Exterior Appearance & Specification------------ 15
3. How to Use & List of Notice in Use -------------
27
4. Error in Output & Quality of Printing ------------
94
5. Servo Motor Driver ------------------------ 98
6. Electric Diagram / PCB Description ------------
122

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MODEL : ANAPURNA MV
MODEL : ANAPURNA MV
1.How to Install
1.How to Install

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How to Install I
How to Install I- -1 1
The below is important information that should be checked during installation.
1. The recommended work space for printing is 5M*5M.
(Actual Machine size => 3.5M*1.52M*1.6M)
2. The room in which the printer shall be installed should be easy to clean, dust-free space,
Electromagnetic-free space.
Reasonable temperature in 68 ~ 85℉(20~29℃) should be kept. Humidity in 20%~80% as well.
※Requirement for installation
3. This equipment should be installed on horizontal surface in order to get the printing in the best quality.
4. The equipment should be run with single grounding.
5. In case the safety of working space is required, gas ventilation system will be asked, and the
exhaust duct and ventilation fan should be installed
20% to 80%
Non-condensing
68℉to 85℉
(20℃to 29℃)
Humidity
Temperature

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How to Install I
How to Install I- -2 2
※List of Notice in relocating the printer.
- As shown in below, the equipment should be lifted up at the marked position.
- When forks of lifter are inserted, be aware not to damage (scratch) the equipment !!
- After checking the left & right balance of equipment, the equipment should be lifted up slowly.
( Please attention that it is sensitive device for impact. )
- Please check a relocating route before carrying by Lifter.
1. Dismantle the front and the upper of WOODEN BOX.
(Remove the screw on the Front and Upper with a driver or electric tool.)
2. After dismantling the packing box, the equipment is relocated by Folk Lifter.

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How to Install I
How to Install I- -2 2
Folks of Folk Lifter

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How to Install II
How to Install II
3. After relocating to desire place, should make a machine balance by using high & low controlling
bolts and level checker.
The position of level checker should be based on box beam, connecting bar and side panel (left, right).
4. ANAPURNA MV is a device that needs compressed air.
Air line connected to Air-compressor or installation place should be mounted on right side of
equipment.
-The diameter of Air Inlet Tube is Φ6.
-The pressure of Compressor is 4~8kgf/㎠, Capacity of above 2HP.
(640 kcal/hr,760W) Air production is over 6 LPM.
★The Compressor must be Oil-less product.
★It is recommended that the compressor should be run independently.
5. Besides the standard power grounding, the print in good quality can be obtained
by connecting grounding line to controller panel in the middle of Machine rear side.

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How to Install III
How to Install III
6. After connecting with AC-Line and grounding, connect with machine power code
(220V ±10%, Grounding : Less than 5V)
: ANAPURNA MV consists of power part of main body and that of sub-body.
- 1 st circuit breaker (main S/W) : ON / OFF for power source of main body.
- 2 nd Circuit breaker ( main breaker S/W) : ON / OFF for Main Power.
- 3 rd START S/W : Operation of printer.
Warning
After printer installation, please supply the ink in accordance with How
To Install IV. In case of not following the procedure or skip, some
problems related to head block & printing error would happen.
In order for personnel protection in operation of printing, must understand
the printer by studying thoroughly working guide described in the MSDS.
*APPENDIX: MSDS attached.

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How to Install IV
How to Install IV- -1 (HEAD CLEANING & INK SYPPLY) 1 (HEAD CLEANING & INK SYPPLY)
STEP 1. After removing the cap of ink tube in refill connecting part, push
the solution which remains in ink tube into sub ink tank by using tubing pump
including filter.
.
Be careful that a solution should not be smeared on the
printer while carrying out solution or ink handing work.
If smeared on the printer, its surface will be discolored.
STEP 2. Connect ink supplying tube in refill system with tube connector
of printer.
Make sure that the ink tube and connector of printer are
tightly connected by the NUT in end of supplying tube.
Impact can cause of tubing-out problem.
Warning
Warning

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How to Install IV
How to Install IV- -2 (HEAD CLEANING & INK SUPPLY) 2 (HEAD CLEANING & INK SUPPLY)
.
STEP 3. Fill 500ml of ink in a main refill ink tank.
ÆBe sure to deflate the air from ink filter of refill part and fill with the ink
after being finished automated refill.
ÆIf ink is supplied in the condition that the air in Ink filter is not completely
removed, overflowing from secondary ink tank will take place due to
excess of air quantity.
Ink Outlet
Structure of Sub Ink Tank
Level Sensor
Air inlet
Ink Inlet

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How to Install IV
How to Install IV- -3 (HEAD CLEANING & INK SUPPLY) 3 (HEAD CLEANING & INK SUPPLY)
STEP 4. Check the status of printer by turning ON S/W of 1st and 2nd circuit breaker.
S/W of 2nd
Circuit Breaker
S/W of 1st
Circuit Breaker

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STEP 5. (1) When powered on firstly, the headbase will be in very high position for
HOME CHECKING by lifting up headbase.
(2) After being sucked and fixed by putting a Media on and turn
on VACUUM, then press CALIB. Key.
(3) By selecting F6 HEAD GAP, the height of head can be set less than
2mm from Media.
(The closer the head is set to the media, the better the quality will be)
ÆWhen completing the adjustment of head height, move carriage to HOME Position.
STEP 6. Solution cleaning
1) Make the 6 mini values turn to S direction.
2) Also make solution valve turn to S direction.
3) Discharge the solution toward the head by pressing purge button.
How to Install IV
How to Install IV- -4 (HEAD CLEANING & INK SUPPLY) 4 (HEAD CLEANING & INK SUPPLY)
CM YLCLM V1K
Solution Direction
Control ValveINK DIRECTION
V2 S

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How to Install IV
How to Install IV- -5 (HEAD CLEANING & INK SUPPLY) 5 (HEAD CLEANING & INK SUPPLY)
STEP 7. Make ink supply to the head after supplying the ink in refill system to
sub-ink tank. (Before auto refill, make ink 50cc discharge through head.)
ÆSupply the ink in sub ink tank to the head by pressing purging S/W twice for 3 ~ 4
sec located in the upper right in Carriage rear side, then check the ink dropping in HEAD
Nozzle.
ÆIf ink dropping takes place in the Head Nozzle, set the value of pressure to between
–0.028 ~ -0.038 by turning Knob of Pressure Control to UP direction (right).
(Standard Pressure is normally measured in the condition of no ink dropping from Nozzle.
The unit is Kg/㎠.)
ÆThe surface of each head is cleaned two or three times with Head Cleaner. Or use the
best cleaner for Konica Head to clean.
ÆMove the Carriage to HOME Position by pressing ESC key in the control panel, then
with F1 PRIME, check the status of Head Nozzle.
* If the Nozzle is in imperfect condition, check the status of Head Nozzle by repeating
STEP 7 in order.

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How to Install IV
How to Install IV- -6 (HEAD CLEANING & INK SUPPLY) 6 (HEAD CLEANING & INK SUPPLY)
STEP 8. After checking machine setting, make RTL FILE from image file for printing.
ÆCreate a desire image in RTL FILL by using RIP PROGRAM.
ÆPrint out RPL FILE in RIP Program.
* Check the trouble shooting if there is any trouble in the quality of printing.

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MODEL :
MODEL : :ANAPURNA MV :ANAPURNA MV
2.
2. Exterior Appearance & Specification
Exterior Appearance & Specification

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:
:ANAPURNA MV
ANAPURNA MV FRONT VIEW
FRONT VIEW
Exterior Size (3,500mm*1,520mm*1,600mm) MAX PRINT WIDTH: 1,597mm

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:ANAPURNA MV
:ANAPURNA MV FEATURE
FEATURE
□Size (3,500mm*1,520mm*1,600mm) Max Print : 1.597mm
□UV Lamp Shutter System in accordance with printing signal.
□Auto lifting System : Max Media : 50mm
□High Resolution in Printing : KONICA HEAD INSTALLED ( KM512 / 14PL )
□Stable Ink Supplying System
□Ink Jetting Control by Voltage Controller in Head Jet
□Auto Heating Device / Auto Ink Supplying Device / Auto Media Feeding Device
/ Auto Suction System / Auto Capping System
□Flat Bed / Roll to Roll Hybrid Printer

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:ANAPURNA MV
:ANAPURNA MV SPECIFICATION
SPECIFICATION
50mmMedia Thickness
HYBRID TYPE [ FLATBED & ROLL TO ROLL ]Media Type
TCP / IPInterface
UV BASED PIGMENTInk Type
3,500 X 1,520 X 1,600 ( mm )
Dimensions
[ W X D X H ]
ABOUT 620 KGWeight
1,600 mmMax Printing Width
SINGLE PHASE 220V ±10 % [ 50/60Hz, AC ]Input Voltage
SP-RTL, HP-RTL, EMULATIONCommand Language
QUALITY MODENORMAL MODE
Print Speed 6-10 sqm/hr13-17 sqm/hr
DOD PIEZO ELECTRIC TECHNOLOGYPrinting Technology
CARRIAGE : AC SERVO MOTOR / FEED : AC SERVO MOTOR
CARRIAGE : AC SERVO MOTOR / FEED : AC SERVO MOTOR
Motor Type
256MBMemory
32BIT RISCCPU
6 HEADS [ KONICA / 512 / 14PL ]Number of Print Head
:ANAPURNA MVModel

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:ANAPURNA MV
:ANAPURNA MV BLOCK DIAGRAM
BLOCK DIAGRAM

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INK SUPPLY FLOW DIAGRAM
INK SUPPLY FLOW DIAGRAM
Vacuum
pressure
device
HEAD
AIR
SUB
TANK FLOAT SENSOR
SOLUTION BAR
AIR FILTER
MAIN TANK
INK PUMP
INK FILTER
3-WAY SOLUTION
VALVE