Agilent Technologies 5DX 5000 Series User manual

Copyright Agilent Technologies, Inc.
All Rights Reserved
5DX Series
5000
5DX Series 5000 Installation Guide
Manual Version A
Software Revision 8.0
April 2002
N7200-90116
Agilent Technologies

ii
Emergency Shut Down Procedure
In the event of a disaster or system emergency, shut down the 5DX by pressing one of the
Emergency Stop Buttons, as indicated in Figure T-1:
For additional information on safety and the 5DX system, see the Safety Summary
(Chapter 2 of the User’s Guide or Service Guide).
Figure T-1 Emergency Stop Button Locations
Emergency Stop
Release Keys
Emergency Stop Button
(Locking Switch)
Emergency Stop Button locks
when pressed
X-ray On Indicator
5DXSeries
5000

iii
Notices
© Copyright Agilent Technologies, Inc. 2002.
All Rights Reserved.
Printed in USA
N7200-90116 Printed: April 2002
NOTICE
This manual is provided “as is” and is subject to change without notice.
AGILENT TECHNOLOGIES MAKES NO WARRANTY OF ANY KIND WITH REGARD TO THIS MATERIAL,
INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF NONINFRINGEMENT,
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
Agilent Technologies shall not be liable for errors contained herein, nor for direct, indirect, general, special, incidental
or consequential damages in connection with the furnishing, performance, or use of this material.
Adobe™ is a trademark of Adobe Systems Incorporated which may be registered in certain jurisdictions.
Hewlett-Packard®is a registered trademark of Hewlett-Packard Company
Microsoft®is a U.S. registered trademark of Microsoft Corp.
Windows®and MS Windows®are U.S. registered trademarks of Microsoft Corp.
Manual Printing History And System Software Revisions:
This page lists this manual's printing history and the system's software revisions. If you receive manual updates or
system software revisions, a new Printing History Page will accompany the updates and revisions. It is important that
you insert the new Printing History Page in the manual and remove the old one.
Software Revision Manual Revision
8.0 Rev A.1, April 2002

iv
Safety Information
ELECTRIC SYMBOLS
WARNING This product produces X-rays. Do not attempt to open any part of the
product. Exposure to X-rays can cause serious bodily injury. Refer all
servicing to service-trained personnel.
WARNING This product produces X-rays. Do not operate this product or turn on
the X-rays source unless all shielding is in place. Operation without
shielding in place can result in serious bodily injury.
Direct Current (dc)
Alternating current (ac)
Indicates the field wiring terminal that must be connected to earth
ground before operating the equipment — protects against electrical
shock in case of fault.
Frame or chassis ground terminal — typically connects to the equip-
ment’s metal frame.

v
SAFETY SYMBOLS
WARNING Calls attention to a procedure, practice, or condition that could result in bodily
injury or death.
Caution Calls attention to a procedure, practice, or condition that could cause damage to
equipment or permanent loss of data.
Instruction symbol affixed to product. Indicates that the user must refer to the
manual for specific WARNING or CAUTION information to avoid personal injury
or damage to the product.
Indicates hazardous voltage.
Indicates Pinch Hazard.
Indicates this equipment produces laser radiation when energized.
Indicates this equipment produces X-rays when energized.

vi
WARNINGS
The following general safety precautions must be observed during all phases of operation, service, and repair of
this product. Failure to comply with these precautions or with specific warnings elsewhere in this manual
violates safety standards of design, manufacture, and intended use of the product. Agilent Technologies, Inc.
assumes no liability for the Customer’s failure to comply with these requirements.
Ground the Equipment: For Safety Class 1 equipment (equipment having a protective earth terminal), an
uninterruptible safety earth ground must be provided from the main power source to the product input wiring terminals
or supplied power cable.
DO NOT operate the product in an explosive atmosphere or in the presence of flammable gases or fumes.
For continued protection against fire, replace the line fuses(s) only with the fuse(s) of the same voltage and current
rating and type. DO NOT use repaired fuses or short-circuited fuse holders.
Keep away from live circuits: Operating personnel must not remove equipment covers or shields. Procedures
involving the removal of covers or shields are for use by service-trained personnel only. Under certain conditions,
dangerous voltages may exist even with the equipment switched off. To avoid dangerous electrical shock, DO NOT
perform procedures involving cover or shield removal unless you are qualified to do so.
DO NOT operate damaged equipment: Whenever it is possible that the safety protection features built into this
product have been impaired, either through physical damage, excessive moisture, or by any other reason, REMOVE
POWER and do not use the product until safe operation can be verified by service-trained personnel. If necessary,
return the product to an Agilent Technologies Sales and Service Office for service and repair to ensure that safety
features are maintained.
Do not service or adjust alone: Do not attempt internal service or adjustment unless another person, capable of
rendering first aid and resuscitation, is present.
Do not substitute parts or modify equipment: Because of the danger of introducing additional hazards, do not install
substitute parts or perform any unauthorized modification to the product. Return the product to an
Agilent Technologies Sales and Service Office for service and repair to ensure that safety features are maintained.

Agilent 5DX Installation Guide
Emergency Shut Down Procedure . . . . . . . . . . . . . . . . . . . .ii
Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
Agilent 5DX Installation Guide . . . . . . . . . . . . . . . . . . . . . . vii
Agilent 5DX Installation
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Preparing for Agilent 5DX Installation . . . . . . . . . . . . . . . . . 1
Time Required for Installation . . . . . . . . . . . . . . . . . . . . 2
What has to be done before installation begins? . . . . . 2
System Arrival, Inspection and Placement . . . . . . . . . . 3
System Hardware Installation and Setup . . . . . . . . . . . . . 14
System Performance Verification Procedure . . . . . . . . . . 24
System Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Panel Handling Subsystem Verification . . . . . . . . . . . . . . 30
Appendix A: SMEMA
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
SMEMA Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
SMEMA Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Appendix B: Wiring Configuration
Wiring Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
3-Phase Wye or Delta . . . . . . . . . . . . . . . . . . . . . . . 52
3-Phase Wye with Neutral . . . . . . . . . . . . . . . . . . . . . 54

Agilent 5DX Installation
Agilent 5DX Installation
Overview
This document is intended to guide you through the Agilent 5DX
installation process. All major steps have check boxes like this: on
the left side of the page. Use these check boxes as you proceed with the
installation to ensure all steps of the installation are complete.
Preparing for Agilent 5DX Installation
You may need to refer to the following documents.
• Unpacking Instructions (N7200-90075-C)
• Site Preparation Manual (N7200-90109)
• Agilent 5DX System Administration Manual (N7200-90124) (This
document is also on-line.)
• 5DX Service Guide (on-line document)
• Agilent Electrostatic Discharge Control Specification (A-5951-1589-1)
• Agilent X-Ray Safety Test Procedure (5021-1979) and X-Ray Safety Test
Report (N7200-90092)
The unpacking instructions (N7200-90075-C) will be located on the
outside of the crate. The Site Preparation Manual has been sent to the
customer before this installation began. The Service Guide and System
Administration Manual are on-line when you get the system up and
running. The ESD document is one of general corporate nature that you
should already be familiar with, if you are not, please review it as soon as
possible.
NOTE Installation is intended to be performed by qualified Agilent
Customer Engineering personnel only.

Agilent 5DX Installation2
Time Required for Installation
It will generally take one or two days to install the Agilent 5DX System. If
this is the first installation at the site, the three-day Basic Maintenance
Training should also be provided for the customer’s maintenance personnel
and primary operators.
The time estimate is a general guideline. You may take more or less time
to install the 5DX system depending on the customer’s requirements, what
components are to be installed, and how the 5DX system is handled
throughout the delivery and installation process.
You will need a copy of the X-ray Safety Test Procedure (5021-1979) and the
X-Ray Safety Test Report (N7200-90092) to complete the installation.
You may need to acquire these before entering the customer site. These
documents are available from your Agilent logon at: http://
mskc.usa.agilent.com. Click on the EPT/SPT tab at the top of the page.
Click on LMC Quality X-ray documentation. Both the procedure and
report are available from this page.
What has to be done before installation begins?
All system components and software have been delivered and an
acceptable site has been chosen for installation. All utilities (air, electric,
etc.) are ready for the installation and are at the site of installation as
specified in the Site Preparation Manual.
NOTE An Agilent CE must be present to break the seal on the truck
(domestic shipments) and for pallet unloading, system
movement, uncrating and placement (whenever possible).

3Agilent 5DX Installation
Installation
System Arrival, Inspection and Placement
An acceptable site must be prepared prior to the installation of the 5DX
System. This includes having a level floor capable of supporting 3630 kg
(>7600 pounds), clearances for all equipment, power and air utilities and
acceptable climate control. Movement to the final location should be
considered before transportation. Make sure there is a travel route with
sufficient access clearances throughout the course of movement (this
includes the turning radius for the 5DX and the forklift).
Table 1 Tools/Equipment Required
Description Notes
Standard CE toolkit with 5DX tool set Agilent PN E7200-67917
Torx Screwdrivers 10, 15, 20, 25 sizes
Medium size adjustable wrench
Standard (SAE) socket set
Multimeter Continuity “beep” is useful
Level 25 cm (10 inch) minimum
Calipers 6”
Flashlight / Trouble light with stand
Radiation meter(s) Victoreen 440 RF/D
Victoreen 290 GM, etc.

Agilent 5DX Installation4
The main unit will be on a pallet 165 centimeters wide by 226 centimeters
long (87 x 89 inches). This pallet requires a forklift with a rated lifting
capacity of at least 4536 kilograms (10,000 pounds). The tines on the
forklift must be at least 152 centimeters (60 inches) long, each tine must be
no more than 17.5 centimeters (6.75 inches) wide. The main unit, crated
and on its pallet ,will be approxiamtely 244 centimeters (96 inches) high.
Consider this height, plus the lift height when moving the 5DX.
It may be desirable to remove the 5DX from its pallet in the receiving area
and move it to the installation location from there.
Figure 1 System Arrival
This photo shows the
5DX as it is waiting to
be shipped from the
manufacturing facility.
This is how it will look
just prior to crating. For
shipment, it will have a
complete crate around
it.

5Agilent 5DX Installation
Installation
1. Check for Gross Damage — Look for and record any damage to
packing materials, etc. Note any areas where the equipment has been
exposed. Document any damage on the waybill. Note the two
Tiltwatch Indicators and Drop Monitor. These indicators must not
have been tripped during shipment or the system may be damaged.
Advise the carrier and contact Agilent 5DX Support Services
immediately. If significant damage exists, document the damage
completely (take pictures if possible) prior to further unpacking or
movement.
Figure 2 System Arrival
Caution Lift the system where shown only. Do Not use a lift or jack on
the rest of the frame or system damage could occur.
Use fork lift here
ONLY
Be careful of cables, hoses, etc.,
(see the note below about forklift
caution.)
(Rear of 5DX shown)
Forklift tines should be no more
than 17.5 centimeters (6.75
inches) wide, set to 87.5 cm (34.5
inch) center-to-center distance apart
and be 152 cm (60 inches) long
(minimum)

Agilent 5DX Installation6
2. Accessories —If there is an accessories crate or pallet, it is advisable to
move it to the installation area before opening. (If there is a wooden crate,
open it by removing the bolts from the front of each (there are bolts on top as
well as on both sides.)) Remove the boxes from the accessory crate or pallet.
3. Electronics bay — This will be located on the same pallet as the main
unit. The unpacking instructions provide information on removal from
the main 5DX pallet. The electronics bay is tethered to the main unit,
leave this tether in place even after installation.
4. Verify Items Shipped — CE must be present for system and crate
unloading, system movement, and system placement: (whenever
possible) Inspect all received containers and verify the correct number
of items arrived with the shipment. (See the packing list: If the
packing list is missing, contact the customer facility receiving
personnel.)
Caution Do not rely on the tether to move the electronics bay along with
the main unit. Someone must push or pull the electronics bay
while the main unit is being transported.

7Agilent 5DX Installation
Installation
Figure 3 System Dimensions
NOTE The main unit while on its pallet is 2.44 meters or 96 inches high.
This height plus the required forklift lifting distance is needed for
(clearance) movement while on the shipping pallet.
5DX Series
5000
Electronics Bay 192
cm (76 in.) high (with
status beacon) Height (max.)
of main unit is
240 cm (95 in.)
Depth (main unit
only) 188 cm (74 in.)
Width (max.) 146 cm (58 in.)

Agilent 5DX Installation8
5. Move 5DX To Install Site — To remove the 5DX from its pallet, remove
the four (15/16”) nuts from the 5DX in the bottom four corners of the main
frame. When you are ready, (using acceptable lifting equipment) raise the
5DX from its pallet and move to the install area. You will need assistance to
move the tethered electronics bay along with the main unit.
6. Staging — Organize all materials in the installation area. Prior to
beginning installation, find the box with the foot pads and spacers
(part number E7200-80024).
7. Clear Packaging — Remove all remaining items from the 5DX
pallet. Remove the remaining packing materials, straps, padding etc.
from the 5DX. Tape is applied to the edges of the tower door to
prevent damage during shipping. Be sure to remove this tape to ensure
a good door seal.
8. Inspect the 5DX — Inspect the 5DX and accessories for damage.
Inspect system exterior for abrasions or dents. Record any damage on
the waybill. Advise the carrier and contact Agilent 5DX Support
Services immediately.
9. System Placement — When the system has been delivered to the
install area, move it to the desired placement location. Position the
system according to the customer’s requirements then install the foot
Caution Be very careful while moving the forklift in place to remove the
5DX from its pallet. You will likely have to do this at the rear of
the unit and there are wires, air lines and the interlock controller
that can all be damaged by careless forklift use.
WARNING While lowering the 5DX on the threaded foot pads and spacers,
make sure the forklift operator is aware you will be under the
raised system.

9Agilent 5DX Installation
Installation
pads with spacers for the estimated height requirement (see Table 3 on
page 10). It is recommended that the pads and spacers be put on while
the system is elevated by the fork lift. The system can be lowered on to
the pads and spacers, however this is extremely difficult to execute.
10. Check System Height and Position — If the 5DX is installed on a
production line, adjust the system location such that the fixed rail
aligns with the production line conveyors. Markings will be on each
outer barrier frame to show where the stage position for loading and
unloading will be (see Figure 4). Use these markings to align height
and position of the 5DX with the customers line.
11. Verify that the system is level — Adjust pads as required. This is
done by turning the top of the threaded shaft (see Figure 5). Use a
level inside the system on the granite base in various locations rather
than on the top of the system. Check x and y orientation in all 4
corners.
Table 2 Spacer Size Reference
Spacer In Centimeters In Inches Quantity
Spacer A (E7200-24715) 1.60 cm 0.630 in. 4
Spacer B (E7200-24717) 3.175 cm 1.25 in. 8
Spacer C (E7200-24716) 7.62 cm 3.0 in. 4
ADVICE If the height of the system does not matter, it may be best to
install all the spacers so none become lost.
ADVICE If the 5DX system is to be integrated into a production line, you may wish
to level and adjust height at the same time. Align the 5DX with the
production line using the lines marked on the outer barrier frame.

Agilent 5DX Installation10
Table 3 Height Configuration Chart
Spacer Combinations Minimum Height in
centimeters (inches)
Maximum Height in
centimeters (inches)
A 81.0 (31.9) 82.9 (32.6)
B82.5 (32.5) 84.4 (33.2)
A B 84.1 (33.1) 86.0 (33.9)
B B 85.7 (33.7) 87.6 (34.5)
C 87.0 (34.2) 88.9 (35.0)
A B B 87.3 (34.4) 89.2 (35.1)
A C 88.6 (34.9) 90.5 (35.6)
B C 90.1 (35.5) 92.0 (36.2)
A B C 91.7 (36.1) 93.6 (36.9)
B B C 93.3 (36.7) 95.2 (37.5)
A B B C 94.9 (37.4) 96.8 (38.1)
ADVICE Use the spacer combination closest to the minimum for better system
stability. For example if you need a height of 87 centimeters, two B
spacers would work but use one C instead; this way the threaded shaft is
closer to its bottom point. Using no spacers is not an option due to cable
and camera requirements.

11Agilent 5DX Installation
Installation
Figure 4 Stage Rail Alignment Markings
Use these alignment marks
on the 5DX to align the
system with the customer’s
line.
(left side shown)

Agilent 5DX Installation12
Figure 5 Height Setup
Floor Level
Height of Stage
Belt (top) Above
Spacers
“Fixed” Stage Rail
Adjustable Stage Rail
Spacers
Foot with
threaded shaft
C spacer
A spacer
B spacer
Check the height of both stage rail
belts. (If the system has a middle
rail, you can use only the outer rails
for height adjustment.)
Floor
(The left side of the system is shown.)