Airaid 310-164 User manual

Installation Instructions
Part Number 310-164
1997-2002 Jeep Wrangler (TJ)
2.5L I-4
1. Disconnect the negative battery cable.
Loosen the hose clamp that holds the factory
intake tube to the resonator.
2. Unlatch the clips on the factory air cleaner
lid, next remove the lid, and tube as an assem-
bly.
3. Loosen the clamp that holds the resonator to
the throttle body.
4. Disconnect the breather hose from the reso-
nator. 5. Remove the bolt that holds the resonator to
the valve cover. 6. Remove the resonator from the vehicle.
7. Remove three bolts from inside the lower air
cleaner box and remove it from the vehicle. 8. A.) On the right fender, pry two tabs away from the fuse box, lift it up and set it off to the
side. B.) Next, remove and save the outside bolt
from the fuse box mount. It will be re-used in
step #14.
9. Remove one bolt from the passenger side
radiator fan shroud and save it for step #15.
Packing List:
#1 700-456 Airaid Premium Filter 1
#2 KIT158MAFC MAF Panel 1
#3 KIT158BPC Bottom Panel 1
#4 KIT164T Airaid Intake Tube 1
#5 KITHUMPHS09 Urethane Hump Hose 1
#6 KITRDCR03 Reducer 1
#7 KITWSTRIP02 Weather Strip 27” 1
KIT164HP Hardware & Instructions 1
#8 KIT6C31MXPPZ 6-32x5/16” Screw 4
#9 KIT6NWSAPZ #6 Flat Washer 4
#10 KIT6CNKEPZ 6-32 Keps Nut 4
#11 KIT15DHC3050 ¼ - 20x1/2” Button Head Bolt 2
#12 KIT09FWX019 ¼” Flat Washer 3
#13 KIT09FEZ025125 1/4” Fender Washer 1
#14 KIT25CNNES 1/4-20 Nylock Nut 1
#15 KIT60C120HCS M6x12mm Hex Bolt 1
#16 KITHS44 #44 Hose Clamp 2
#17 KITHS72 #72 Hose Clamp 2
#18 KIT164B L-Bracket 1
#19 KITGRMT05 Grommet 1
Tools Required For Installation:
5/32” Allen Wrench
5/16” & 7/16” Sockets
10mm & 13mm Sockets
Ratchet & Extension
Phillips Screwdriver
10. Remove and save the bolt from the pas-
senger side radiator support brace. It will be
re-used in step #13.
11. Assemble the two Cool Air Dam panels (#2)
& (#3) using the four 6-32 screws (#8), #6 flat
washers (#9), and nuts (#10), as shown.
12. Slide the rubber grommet (#19) over the
radiator support, followed by the assembled
CAD. Use caution not to scratch the paint on
the support rod.
A.
B.

23. Double check your work!
Make sure there is no foreign material in the
intake path. Make sure all clamps, hoses,
bolts, and screws are tight. Periodically
check the tightness of all hose clamps, nuts,
and bolts.
24. Reconnect the negative battery
cable!
Airaid Filter Co. 2688 E Rose Garden Ln. Phoenix AZ 85050 [phone] [email protected] www.airaid.com
Before! After!
Instructions Revision
Date: 06/19/07
Don’t Forget Your
AIRAID Filter
Tune-Up Kit!
P/N 790-551 Aerosol Spray
P/N 790-550 Squeeze Spray
Thank you for purchasing the Airaid Intake System. Contact Airaid @ [phone] 8:00 AM - 5:00 PM MST weekdays for questions regarding fit or instructions
that are not clear to you. Your Airaid Intake System was carefully inspected and packaged. Check that no parts are missing, or were damaged during shipping. If any parts are
missing, contact Airaid. The air filter element is protected from direct exposure to water and debris; care should be taken not to drive through deep water. WATER INGESTION
IS THE DRIVERS RESPONSIBILTY! The air filter is reusable and should be cleaned using the Airaid Filter Tune-Up Kit periodically.
13. Align the CAD over the mounting holes,
and re-install the factory bolt from step #10 in
the radiator support. Slide the grommet for-
ward into the hole in the CAD as shown.
14. Re-install the factory bolt from step # 8
thru the CAD, and into the fender. Re-install
the fuse box on the factory mount.
15. Install the supplied 1/4”button head bolt
(#11), and 1/4” washer (#12), thru the CAD,
with the 1/4” fender washer (#13) and nut
(#14), on the bottom of the fender. Re-install
the factory bolt in the radiator shroud re-
moved in step #9.
16. Install the urethane hump hose (#5) onto
the back side of the CAD tube using two #72
hose clamps (#17). Tighten only the hose clamp
on the metal tube for now.
17. Install the reducer (#6) onto the throttle
body using two #44 hose clamps (#16). Tighten
only the hose clamp on the throttle body for
now..
18. Install the L-bracket (#18), onto the
Airaid Intake Tube (#4), using one 1/4” but-
ton head bolt (#11), and flat washer (#12).
Leave the bolt loose for now.
19. A.) Install the large end of the Airaid
Intake Tube into the hump hose.
B.) Now slide the small end into the reducer
on the throttle body.
20. Install the 6mm bolt (#15), and 1/4” flat
washer (#12), thru the L-bracket, and into the
valve cover, adjust for fit, and then tighten all
hose clamps, and bolts.
21. Re-connect the breather hose to the
Airaid Intake Tube.
22. Install the Airaid Premium Filter (#1)
onto the CAD tube and tighten the hose
clamp. Next, install the weather strip (#7)
onto the top of the CAD as shown, starting
at the fender, working your way towards the
radiator.
A. B.
Included with your Airaid Intake System is a sticker with a California Air Resources Board
(C.A.R.B.) Executive Order (EO) number. This sticker must be placed in plain view inside of
the engine compartment. Failure to do so may prevent you from passing a smog inspection.