Alemlube SP610 User manual

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Description
The new SP610 Propane hose reel from Alemlube is a genuine industrial quality welding reel ideal for all general welding
applications undertaken by contractors, fabricators and people involved in the construction and industrial fields. Featuring impact
resistant UV stabilised covers for maximum durability and an automatic and positive latching mechanism, the SP610 can easily
be mounted on the wall or ceiling and can be carried in utes and service vehicles.
Specifications
Uses Propane welding
Hose Length 20m x 6mm ID rubber hose and 0.9 lead in hose
Materials Plastic UV stabilised cover & steel spring
Pressure 300 psi (20 bar)
Dimensions 630mm (L) x 442mm (H) x 261mm (W)
Inlet/Outlet Lead in hose: 5/8"UNF (f) fitting
Working Temp -30°C ~60°C
Propane Hose Reel
OWNER’S TECHNICAL MANUAL
SP610
April 2019
Safety Precautions
General Safety Rules
WARNING: Read and understand all instructions.
WARNING: The warnings, cautions, and instructions discussed
in this instruction manual cannot cover all possible conditions
or situations that could occur. It must be understood by the
operator that common sense and caution are factors which cannot
be built into this product, but must be supplied by the operator.
Hose Reel Safety Precautions
1 Use proper eye protection when assembling and using the hose reel.
2Keep children away from the work area.
3Personal injury and/or equipment damage may result if proper safety
precautions are not observed.
4Ensure that reel is properly installed before connecting input
and output hoses.
5Bleed fluid/gas pressure from system before servicing reel.
6Before connecting reel to supply line ensure that pressure
does not exceed maximum working pressure rating of reel.
7Remember, even low pressure is very dangerous
and can cause personal injury or death.
8If a leak occurs in the hose or reel, remove system
pressure immediately.
9Ensure that reel, hose, and equipment being service
are properly grounded.
10 If reel ceases to unwind or rewind, remove system
pressure immediately.
11 Do not pull or jerk on hose.
WARNING: Exposure of skin directly to pressurized air,
or fluids could result in severe bodily injury.

Visit our website at www.alemlube.com.au or www.alemlube.co.nz
NSW/ACT
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QLD/PNG
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VIC/TAS
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WA
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SA/NT
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NZ
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Propane Hose Reel
OWNER’S TECHNICAL MANUAL
SP610
Operation
1 Check your S Series reel for correct operation by slowly pulling out the hose. A clicking noise will be heard every half revolution
of the drum.
2 Latching mode switch, when your S Series reel is in free run state, pull out the hose and allow it to retract after hearing the first,
second or third click.
3 To unlatch the reel, slowly pull out the hose until the clicking noise stops, and then let the hose retract until the hose stop rests
against the hose guide.
4 If necessary, adjust spring tension on reel by adding or removing wraps of hose from spool, one wraps at a time, until desired
tension is obtained.Add wraps to increase tension. Remove wraps to decrease tension.
Warning
1. Make sure the hose is in proper working order.
2. Clean the hose with a cloth dipped in hot water to remove dirt or deposits and ensure correct rewinding.
3. Do not use detergents or solvents which could prove incompatible with cable-winder materials.
4. Dismantling of the unit by unskilled person could prove hazardous: the risk involved mainly concern the preloaded springs.
Installation Of Reel
1 Prior to mounting the hose reel, ensure that the supply line pressure does not exceed the maximum working pressure
of the hose reel.
2 Unpack and inspect the reel for damage. Turn by hand to check for smooth operation. Check for completeness.
3 For overhead ceiling mounting: Install reel at most 10ft/3m above the floor.
4 You will need to purchase appropriate hardware for mounting your new reel.
A) The base has four 6.5mm drill holes for mounting on a suitable flat surface.
B) Using the four holes in the base, mount the reel in the desired location. Be sure to use appropriate hardware
and tighten securely.
5 IMPORTANT: Apply teflon tape or pipe sealant to supply line threads, attach to reel inlet and tighten.
The other end of incoming line can now be connected to the desired supply source.
6 IMPORTANT: Apply teflon tape or pipe sealant to outlet fitting on reel hose, then attach to desired tool or nozzle.
Check connection for leakage, also check hose reel for correct operation. See: Operation Section.
7 If hose stopper adjustment is required, pull hose from reel and allow to latch at desired lenth. Loosen stopper bolts
and slide stopper to a position close to the hose guide. Tighten stopper bolts and unlatch the reel.

Visit our website at www.alemlube.com.au or www.alemlube.co.nz
NSW/ACT
TEL: [phone]
FAX: [phone]
QLD/PNG
TEL: [phone]
FAX: [phone]
VIC/TAS
TEL: [phone]
FAX: [phone]
WA
TEL: [phone]
FAX: [phone]
SA/NT
TEL: [phone]
FAX: [phone]
NZ
TEL: [phone]
FAX: [phone]
3
Parts and Drawing Breakdown For SP610 Hose Reel
Ordering Spare Parts SP610 Spare Parts List
Item No. Part No. Description QTY
1 SP610-1 Screw ST4.8x13 F 8
2 SP610-2 Clip for Ratchet 1
2A SP610-2-7-9-10-20 Ratchet Assembly 1
3 SP610-3 Screw ST4.2x16 F 8
4 SP610-4 Small Cover 1
5 SP610-5 Cover for Axle 1
6 SP610-6 Screw ST2.9x13 F 2
7 SP610-7 Ratchet 1
8 SP610-8 Ratchet Ring 2
9 SP610-9 Ratchet Spring 1
10 SP610-10 Screw ST3.5x13 C 3
11 SP610-11 Hose Assembly 1
11A SP610-11 Hose Assembly 1
11B SP610-11 Hose Assembly 1
12 SP610-12 Bracket 1
13 SP610-13 Stator 1
14 SP610-14 Axle 1
15 SP610-15 Stator 2
16 SP610-16 Screw ST4.87x75 C 3
17 SP610-17 Main Spring 1
18 SP610-18 Red Cover 2
19 SP610-19 Nut M4 10
20 SP610-20 Big Cover 1
Item No. Part No. Description QTY
21 SP610-21 Swivel Assembly 1
21A SP610-21 Swivel Assembly 1
21B SP610-21 Swivel Assembly 1
22 SP610-22 Cover for Spool 1
23 SP610-23 Screw M5x12 2
24 SP610-24 Inlet Hose Assembly 1
24A SP610-24 Inlet Hose Assembly 1
24B SP610-24 Inlet Hose Assembly 1
25 SP610-25 Screw M4x1 10
26 SP610-26 Spring Clamp 1
27-1 SP610-27-1 Screw M6x40 2
27-2 SP610-27-2 Washer 8 2
27-3 SP610-27-2 Hose Stopper 1
27-3A SP610-27-3 Hose Stopper 1
27-3B SP610-27-3 Hose Stopper 1
27-4 SP610-27-4 Nut 2
28 SP610-28 Tube Fitting 1
29 SP610-29 Guide Protector 1
30 SP610-30 Washer 3 3
31 SP610-31 Drum 2
32 SP610-32 Main Axle 1
33 SP610-33 Washer 4 1
34 SP610-34 Screw ST2.9x9.5C 1