Alliance Laundry Systems CP040PMN1 User manual

Programming
www.comlaundry.com
Washer-Extractors
Pocket Hardmount Variable-Speed
PS40 Control
Refer to Page 9 for Model Identification
PHM1398C
1 2 3
4 5 6
7 8 9
0
PS40
PROG
RUN
PHM1398C
Part No. F8112301R1
December 2007
Keep These Instructions for Future Reference.
(If this machine changes ownership, this manual must accompany machine.)

© Copyright 2007, Alliance Laundry Systems LLC
All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any
means without the expressed written consent of the publisher.
F8112301 1
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Table of
Contents
Safety Information.............................................................................. 3
Explanation of Safety Messages........................................................... 3
Important Safety Instructions ............................................................... 3
Safety Decals ........................................................................................ 5
Operator Safety..................................................................................... 6
Safe Operating Environment ................................................................ 6
Environmental Conditions ............................................................... 6
Machine Location ............................................................................ 7
Input and Output Services................................................................ 7
DirectDrive ...................................................................................... 8
Model Identification ............................................................................ 9
Introduction......................................................................................... 10
Nameplate Location.............................................................................. 10
Replacement Parts ................................................................................ 10
Customer Service.................................................................................. 10
Control Identification......................................................................... 11
Start-up................................................................................................ 12
Setup (Pre-Program) Mode .............................................................. 12
Test Mode ........................................................................................ 16
Test 1: Inputs.................................................................................... 16
Test 2: Analog Reference................................................................. 17
Test 3: Not Available ....................................................................... 17
Test 4: Water Level Control Test..................................................... 17
Test 5: Temperature Sensor Test ..................................................... 17
Test 6: Test of Outputs..................................................................... 18
Test 7: Keyboard Test...................................................................... 18
Ram Reset ........................................................................................ 18
Programming ...................................................................................... 19
Overview Of Modes ............................................................................. 19
Operating Mode .................................................................................... 20
Select and Run a Program................................................................ 20
Program Progress Indicators ............................................................ 20
Program Start Delay......................................................................... 20
Changing To Another Program........................................................ 20
Temporary Program Alteration........................................................ 20
Temperature and RPM Display ....................................................... 20
Rapid Advance................................................................................. 20
Programmed Stop............................................................................. 21
Stopping a Program.......................................................................... 21
Manually Adding Water .................................................................. 21
Manually Draining ........................................................................... 21
Manual Heating................................................................................ 22
Manually Activating the Chemical Supply Signals ......................... 22
Display Total Operating Hours........................................................ 22
Program Memory Inventory ............................................................ 22

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2F8112301
Programming Mode .............................................................................. 22
Creating a Program .......................................................................... 22
Inserting/Deleting a Program Step................................................... 27
Copy Mode ........................................................................................... 28
PS40 Water Level Sensor Calibration Procedure ............................ 28
PS40 Diagnostics .................................................................................. 29
Alarm Codes .................................................................................... 29
Fault Codes ...................................................................................... 29
Programming Tips ................................................................................ 30
Standard Programs ............................................................................ 31
Program 0 – Rinse and Spin ................................................................. 32
Program 1 – Cold Wash........................................................................ 34
Program 2 – Warm Wash ..................................................................... 36
Program 3 – Hot Wash ......................................................................... 38
Program 4 – Perm Press........................................................................ 40
Program 5 – Cold Gentle ...................................................................... 42
Program 6 – Warm Gentle.................................................................... 44
Program 7– Rubber Mats...................................................................... 46
Program 8 – Soak.................................................................................. 48
Program 9 – Starch ............................................................................... 50
Program Worksheet .............................................................................. 52

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F8112301
Safety Information
Explanation of Safety Messages
Precautionary statements (“DANGER,” “WARNING,”
and “CAUTION”), followed by specific instructions,
are found in this manual and on machine decals. These
precautions are intended for the personal safety of the
operator, user, servicer, and those maintaining the
machine.
Additional precautionary statements (“IMPORTANT”
and “NOTE”) are followed by specific instructions.
IMPORTANT: The word “IMPORTANT” is used
to inform the reader of specific procedures where
minor machine damage will occur if the procedure
is not followed.
NOTE: The word “NOTE” is used to communicate
installation, operation, maintenance or servicing
information that is important but not hazard
related.
Important Safety Instructions
1. Read all instructions before using the washer.
2. Refer to the GROUNDING INSTRUCTIONS in
the INSTALLATION manual for the proper
grounding of the washer.
3. Do not wash textiles that have been previously
cleaned in, washed in, soaked in, or spotted with
gasoline, kerosene, waxes, cooking oils, dry-
cleaning solvents, or other flammable or
explosive substances as they give off vapors that
could ignite or explode.
4. Do not add gasoline, dry-cleaning solvents, or
other flammable or explosive substances to the
wash water. These substances give off vapors that
could ignite or explode.
5. Under certain conditions, hydrogen gas may be
produced in a hot water system that has not been
used for two weeks or more. HYDROGEN GAS
IS EXPLOSIVE. If the hot water system has not
been used for such a period, before using a
washing machine or combination washer-dryer,
turn on all hot water faucets and let the water
flow from each for several minutes. This will
release any accumulated hydrogen gas. The gas is
flammable, do not smoke or use an open flame
during this time.
6. Do not allow children to play on or in the washer.
Close supervision of children is necessary when
the washer is used near children. This is a safety
rule for all appliances.
7. Before the washer is removed from service or
discarded, remove the door to the washing
compartment.
8. Do not reach into the washer if the wash drum is
moving.
DANGER indicates the presence of a
hazard that will cause severe personal
injury, death, or substantial property
damage if the danger is ignored.
DANGER
WARNING indicates the presence of a
hazard that can cause severe personal
injury, death, or substantial property
damage if the warning is ignored.
WARNING
CAUTION indicates the presence of a
hazard that will or can cause minor
personal injury or property damage if the
caution is ignored.
CAUTION
To reduce the risk of fire, electric shock,
serious injury or death to persons when
using your washer, follow these basic
precautions:
W023
WARNING

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Safety Information
F8112301
4
9. Do not install or store the washer where it will be
exposed to water and/or weather.
10. Do not tamper with the controls.
11. Do not repair or replace any part of the washer, or
attempt any servicing unless specifically
recommended in the user-maintenance
instructions or in published user-repair
instructions that the user understands and has the
skills to carry out.
12. To reduce the risk of an electric shock or fire, DO
NOT use an extension cord or an adapter to
connect the washer to the electrical power source.
13. Use washer only for its intended purpose,
washing textiles.
14. Never wash machine parts or automotive parts in
the machine. This could result in serious damage
to the basket.
15. ALWAYS disconnect the washer from electrical
supply before attempting any service. Disconnect
the power cord by grasping the plug, not the cord.
16. Install the washer according to the
INSTALLATION INSTRUCTIONS. All
connections for water, drain, electrical power and
grounding must comply with local codes and be
made by licensed personnel when required.
17. To reduce the risk of fire, textiles which have
traces of any flammable substances such as
vegetable oil, cooking oil, machine oil,
flammable chemicals, thinner, etc., or anything
containing wax or chemicals such as in mops and
cleaning cloths, must not be put into the washer.
These flammable substances may cause the
fabric to catch on fire by itself.
18. Do not use fabric softeners or products to
eliminate static unless recommended by the
manufacturer of the fabric softener or product.
19. Keep washer in good condition. Bumping or
dropping the washer can damage safety features.
If this occurs, have washer checked by a qualified
service person.
20. Be sure water connections have a shut-off valve
and that fill hose connections are tight. CLOSE
the shut-off valves at the end of each wash day.
21. Loading door MUST BE CLOSED any time the
washer is to fill, tumble or spin. DO NOT bypass
the loading door switch by permitting the washer
to operate with the loading door open.
22. Always read and follow manufacturer’s
instructions on packages of laundry and cleaning
aids. Heed all warnings or precautions. To reduce
the risk of poisoning or chemical burns, keep
them out of the reach of children at all times
(preferably in a locked cabinet).
23. Always follow the fabric care instructions
supplied by the textile manufacturer.
24. Never operate the washer with any guards and/or
panels removed.
25. DO NOT operate the washer with missing or
broken parts.
26. DO NOT bypass any safety devices.
27. Failure to install, maintain, and/or operate this
washer according to the manufacturer’s
instructions may result in conditions which can
produce bodily injury and/or property damage.
NOTE: The WARNINGS and IMPORTANT
SAFETY INSTRUCTIONS appearing in this
manual are not meant to cover all possible
conditions and situations that may occur. Common
sense, caution and care must be exercised when
installing, maintaining, or operating the washer.
Any problems or conditions not understood should be
reported to the dealer, distributor, service agent or the
manufacturer.

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Safety Information
5
F8112301
IMPORTANT: Ensure that the recommended
clearances for inspection and maintenance are
provided. Never allow the inspection and
maintenance space to be blocked.
Safety Decals
Safety decals appear at crucial locations on the
machine. Failure to maintain legible safety decals
could result in injury to the operator or service
technician.
To provide personal safety and keep the machine in
proper working order, follow all maintenance and
safety procedures presented in this manual. If
questions regarding safety arise, contact the
manufacturer immediately.
Use manufacturer–authorized spare parts to avoid
safety hazards.
This machine must be installed, adjusted,
and serviced by qualified electrical
maintenance personnel familiar with the
construction and operation of this type of
machinery. They must also be familiar
with the potential hazards involved.
Failure to observe this warning may result
in personal injury and/or equipment
damage, and may void the warranty.
SW004
WARNING
Install the machine on a level floor of
sufficient strength. Failure to do so may
result in conditions which can produce
serious injury, death and/or property
damage.
W703
CAUTION
Be careful around the open door,
particularly when loading from a level
below the door. Impact with door edges
can cause personal injury.
SW025
CAUTION
Never touch internal or external steam
pipes, connections, or components.
These surfaces can be extremely hot and
will cause severe burns. The steam must
be turned off and the pipe, connections,
and components allowed to cool before
the pipe can be touched.
SW014
WARNING

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Safety Information
F8112301
6
Operator Safety
To ensure the safety of machine operators, the
following maintenance checks must be performed
daily:
1. Prior to operating machine, verify that all
warning signs are present and legible. Missing or
illegible signs must be replaced immediately.
Make certain that spares are available.
2. Check door interlock before starting operation of
machine:
a. Attempt to start machine with door open.
Machine should not start with door open.
b. Close door without locking it and attempt to
start machine. Machine should not start with
door unlocked.
c. Close and lock door and start a cycle. Attempt
to open door while cycle is in progress. Door
should not open.
If door lock and interlock are not functioning
properly, call a service technician.
3. Do not attempt to operate machine if any of the
following conditions are present:
a. Door does not remain securely locked during
entire cycle.
b. Excessively high water level is evident.
c. Machine is not connected to a properly
grounded circuit.
Do not bypass any safety devices in machine.
Safe Operating Environment
Safe operation requires an appropriate operating
environment for both the operator and the machine. If
questions regarding safety arise, contact the
manufacturer immediately.
Environmental Conditions
●Ambient Temperature. Water in machine will
freeze at temperatures of 32°F (0°C) or below.
Temperatures above 120°F (50°C) will result in
more frequent motor overheating and, in some
cases, malfunction or premature damage to solid
state devices that are used in some models.
Special cooling devices may be necessary.
Water pressure switches are affected by increases
and decreases in temperature. Every 25°F (10°C)
change in temperature will have a 1% effect on
the water level.
●Humidity. Relative humidity above 90% may
cause machine’s electronics or motors to
malfunction or may trip ground fault interrupter.
Corrosion problems may occur on some metal
components in machine.
If relative humidity is below 30%, belts and
rubber hoses may eventually develop dry rot.
This condition can result in hose leaks, which
may cause safety hazards external to machine in
conjunction with adjacent electrical equipment.
●Ventilation. The need for make-up air openings
for such laundry room accessories as dryers,
ironers, water heaters, etc., must be evaluated
periodically. Louvers, screens or other separating
devices may reduce available air opening
significantly.
●Radio Frequency Emissions. A filter is available
for machines in installations where floor space is
shared with equipment sensitive to radio
frequency emissions.
●Elevation. If machine is to be operated at
elevations of over 3280 feet (1000 m) above sea
level, pay special attention to water levels and
electronic settings (particularly temperature) or
desired results may not be achieved.
●Chemicals. Keep stainless steel surfaces free of
chemical residues.
NEVER insert hands or objects into
basket until it has completely stopped.
Doing so could result in serious injury.
SW012
WARNING
Never operate the machine with a
bypassed or disconnected balance
system. Operating the machine with
severe out-of-balance loads could result
in personal injury and serious equipment
damage.
SW039
WARNING

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Safety Information
7
F8112301
●Water Damage. Do not spray machine with
water. Short circuiting and serious damage may
result. Repair immediately all seepage due to
worn or damaged gaskets, etc.
Machine Location
●Foundation. The concrete floor must be of
sufficient strength and thickness to handle floor
loads generated by high extract speeds of
machine.
●Service/Maintenance Space. Provide sufficient
space to allow comfortable performance of
service procedures and routine preventive
maintenance.
Consult installation instructions for specific details.
Input and Output Services
●Wat er Pressure. Best performance will be
realized if water is provided at a pressure of 30 –
85 psi (2 – 5.7 bar). Although machine will
function properly at lower pressure, increased fill
times will occur. Water pressure higher than 100
psi (6.7 bar) may result in damage to machine
plumbing. Component failure(s) and personal
injury could result.
●Steam Heat (Optional) Pressure. Best
performance will be realized if steam is provided
at a pressure of 30 – 80 psi (2 – 5.4 bar). Steam
pressure higher than 125 psi (8.5 bar) may result
in damage to steam components and may cause
personal injury.
For machines equipped with optional steam heat,
install piping in accordance with approved
commercial steam practices. Failure to install
supplied steam filter may void warranty.
●Drainage System. Provide drain lines or troughs
large enough to accommodate total number of
gallons that could be released if all machines on
site drained at same time from highest attainable
level. If troughs are used, they should be covered
to support light foot traffic.
●Power. For personal safety and for proper
operation, machine must be grounded in
accordance with state and local codes. Ground
connection must be to a proven earth ground, not
to conduit or water pipes. Do not use fuses in
place of circuit breaker. An easy-access cutoff
switch should also be provided.
Always disconnect power and water supplies before a
service technician performs any service procedure.
Where applicable, steam and/or compressed air
supplies should also be disconnected before service is
performed.
Do not place volatile or flammable fluids
in any machine. Do not clean the machine
with volatile or flammable fluids such as
acetone, lacquer thinners, enamel
reducers, carbon tetrachloride, gasoline,
benzene, naptha, etc. Doing so could
result in serious personal injury and/or
damage to the machine.
SW002
DANGER
Replace all panels that are removed to
perform service and maintenance
procedures. Do not operate the machine
with missing guards or with broken or
missing parts. Do not bypass any safety
devices.
SW019
CAUTION
Ensure that a ground wire from a proven
earth ground is connected to the ground
lug near the input power block on this
machine. Without proper grounding,
personal injury from electric shock could
occur and machine malfunctions may be
evident.
SW008
WARNING

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Safety Information
F8112301
8
DirectDrive
Machines equipped with DirectDrive require special
attention with regard to operating environment.
●An especially dusty or linty environment will
require more frequent cleaning of AC inverter
drive cooling fan filter and of AC inverter drive
itself.
●Power line fluctuations from sources such as
uninterruptible power supplies (UPS) can
adversely affect machines equipped with AC
inverter drive. Proper suppression devices should
be utilized on incoming power to machine to
avoid problems.
●A clean power supply free from voltage spikes
and surges is absolutely essential for machines
equipped with AC inverter drive. Inconsistencies
(peaks and valleys) in power supply can cause
AC inverter drive to generate nuisance errors.
If voltage is above 230 Volt for 200 Volt
installation or 460 Volt for 400 Volt installation,
ask power company to correct. As an alternative,
a step-down transformer kit is available from
distributor. If voltage is above 240 Volt for 200
Volt installation or 480 Volt for 400 Volt
installations, a buckboost transformer is required.
●Sufficient space to perform service procedures
and routine preventive maintenance is especially
important for machines equipped with AC
inverter drive.

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Safety Information
9
F8112301
Model Identification
Information in this manual is applicable to these
models:
Medium Speed High Speed
40
Pound
CP040PMN1
CP040PMQ1
CP040PMX1
CPC40M
IP040PMN1
IP040PMQ1
IP040PMX1
IPH40M
IPH180
CP040PHN1
CP040PHQ1
CP040PHX1
CPC40H
IP040PHN1
IP040PHQ1
IP040PHX1
IPH40H
JP040PHN1
JP040PHQ1
60
Pound
CP060PMN1
CP060PMQ1
CP060PMX1
CPC60M
IP060PMN1
IP060PMQ1
IP060PMX1
IPH60M
IPH270
JP060PMQ1
CP060PHN1
CP060PHQ1
CP060PHX1
CPC60H
IP060PHN1
IP060PHQ1
IP060PHX1
IPH60H
JP060PHN1
JP060PHQ1
80
Pound
CP080PMN1
CP080PMQ1
CPC80M
IP080PMN1
IP080PMQ1
IPH80M
IPH370
CP080PHN1
CP080PHQ1
CPC80H
IP080PHN1
IP080PHQ1
IPH80H
JP080PHN1
JP080PHQ1
100
Pound
CP100PMN1
CP100PMQ1
CPC100M
IP100PMN1
IP100PMQ1
IPH100M
IPH460
JP100PMQ1
CP100PHN1
CP100PHQ1
CPC100H
IP100PHN1
IP100PHQ1
IPH100H
JP100PHN1
JP100PHQ1
125
Pound Not Applicable
CP125PHN1
CP125PHQ1
CPC125H
IP125PHN1
IP125PHQ1
IPH125H
IPH570
JP125PHN1
140
Pound
CP140PMN1
CP140PMQ1
CPC140M
IP140PMN1
IP140PMQ1
IPH140M
IPH640
JP140PMQ1
CP140PHN1
CP140PHQ1
CPC140H
IP140PHN1
IP140PHQ1
IPH140H
JP140PHN1
JP140PHQ1
175
Pound Not Applicable
CP175PHN1
CPC175H
IP175PHN1
IPH175H
IPH790
Model Number Familiarization Guide
Sample Model Number: IP060PMQ1
IModel Number Prefix Brand
PProduct Family; P=IPH
060 Washer-Extractor Capacity
(pounds dry weight of laundry)
PType of Control; P=PS40
MSpin Speed; M=Medium
QElectrical Voltage; Q=200-208/220-240 Volt/50 or 60 Hertz/3 Phase

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10
Introduction
This manual is designed as a guide for the installation
of a washer-extractor equipped with DirectDrive.
NOTE: All information, illustrations and
specifications contained in this manual are based
on the latest product information available at the
time of printing. We reserve the right to make
changes at any time without notice.
Nameplate Location
The nameplate is located inside the door and on the
upper rear panel. Always provide the machine’s serial
number and model number when ordering parts or
when seeking technical assistance. Refer to Figure 1.
Figure 1
Replacement Parts
If literature or replacement parts are required, contact
the source from which the washer-extractor was
purchased or contact Alliance Laundry Systems LLC
at [phone] for the name of the nearest
authorized parts distributor. A parts manual may be
ordered by returning the reply card provided with each
washer-extractor.
Customer Service
For technical assistance, contact your local distributor
or call:
[phone]
Ripon, Wisconsin
A record of each washer-extractor is on file with the
manufacturer. Always provide the machine’s serial
number and model number when ordering parts or
when seeking technical assistance. Refer to Figure 1.
PHM1397N
1Inside Door
2On Upper Rear Panel
PHM1397C
1
2

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F8112301
Control Identification
PHM1398C
1Stop Button 7Infra-Red Programming Port
2Start Button 8Enter Button
3Main Display 9Temperature/Toggle Button
4Program Number/Alarm Display 10 Up Button
5Emergency Stop Button 11 Down Button
6Run/Program Mode Key Switch 12 Number Buttons
Figure 2
PHM1398C
1 2 3
4 5 6
7 8 9
0
PS40
PROG
RUN
2
9
10
11
6
5
1
87
34
12

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12
Start-up
No equipment installation is complete until
guidelines for startup listed herein have been
followed.
1. Check incoming AC voltage at circuit breaker for
machine manufacturer’s recommended voltage.
2. Activate auto grease cartridges. If they have
previously been activated, replace them. Inspect
all lubricating hoses for air bubbles (if
applicable).
3. Turn on circuit breaker to machine.
4. Check AC voltage on washer-extractor incoming
power terminal strip.
5. Turn on water supplies to washer-extractor.
6. Check water inlet fill hoses and water inlet valves
for leaks.
7. Inspect drive belts and pulleys for adjustment and
proper alignment.
8. Turn on electrical power at emergency stop
button of washer-extractor.
9. Pre-program/configure/commission
microprocessor following instructions in Setup
(Pre-Program) Mode section.
10. After checking all outputs, perform tests listed in
Test Mode section.
11. Run a factory program through to its completion
with a load. Look, watch and listen. Investigate
any leaks, noises or shaking of machine
completely.
Setup (Pre-Program) Mode
In order to access setup (pre-program) mode, insure
that “StArt” is on display, turn programming key to
“Program” and quickly press enter “619” on the
keypad (all four buttons must be pressed quickly). If
“Prog 19” appears, keys were not pressed quickly
enough. Press stop button to abort and repeat process.
If “ProGrAM” appears, you are in setup (pre-program)
mode. Press enter button and “PrE” will appear on
display.
NOTE: Use temperature key to alter/toggle
selection. Use stop button to back up one selection
at a time.
PrE Setup (pre-program) mode. Press enter.
HF Cannot be altered with the keypad. Press
enter.
FC Cannot be altered with the keypad. Press
enter.
Coin Does not apply. Always select “no Coin”.
Press enter.
LECo Level control. Do you want the ability to
make the program stop until a water level is
achieved? Press temperature button to alter
your selection. Press enter.
NOTE: Level control will add time to
the total program time.
le.pct Do you want to select the water levels by
percentage of cylinder volume? Select “no
le.pct” if you want to set the water level in
centimeters. Press temperature button to
alter your selection. Press enter.
SE.i Cannot be altered. Proceed to water inlet
valve selection. Select all inlet valves that
are equipped with machine, if desired.
Press enter.
Table 1 (continued)

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Start-up
13
F8112301
Table 1 (continued)
NOTE: Not all machines have five soap
components. Refer to the 12th digit in the model
number. If it is a 5 or 6, there are 5 soap
compartments.
i1 Powdered supply compartment number
1. Press temperature button to alter
selection, then press enter.
i2 Powdered supply compartment number
2. Press temperature button to alter
selection, then press enter.
i3 Powdered supply compartment number
3. Press temperature button to alter
selection, then press enter.
i4 Powdered supply compartment number
4. Press temperature button to alter
selection, then press enter.
i5 Powdered supply compartment number
5. Press temperature button to alter
selection, then press enter.
i6 Not used on this model. Press enter.
iCold Main cold water inlet fill valve. Press
temperature button to alter selection,
then press enter.
iHot Main hot water inlet fill valve. Press
temperature button to alter selection,
then press enter.
i9 Liquid supply flush valve, activates for a
brief period after a predetermined time
upon liquid supply injection signal or to
be used as an additional cold water inlet
valve. Press temperature button to alter
selection, then press enter.
i9 FluSH Select between liquid supply flush valve
or additional cold water inlet (i9 Hard).
Press temperature button to alter
selection, then press enter.
NOTE: If “i9 Hard” was selected,
“no ir1” will be displayed. If
“i9 FluSH” was selected, “FL t 00”
will be displayed.
FL t 00 Input the number of seconds that you
wish i9 to open after each chemical
injection (15 seconds recommended).
Press enter.
Table 1 (continued)
Table 1 (continued)
FL d 00 Input the number of seconds delay before
i9 opens (15 seconds recommended).
Press enter.
NOTE: During each chemical
injection the flush valve (i9) will
turn on to flush chemicals. Each
time a chemical injection is called
for, the PS40 will wait for time
programmed in “FL d” and then
flush chemical drippage for time
programmed in “FL t”.
no ir1 Optional water reuse valve number 1.
Press temperature button to alter
selection, then press enter.
no ir2 Optional water reuse valve number 2.
Press temperature button to alter
selection, then press enter.
no ir3 Optional water reuse valve number 3.
Press temperature button to alter
selection, then press enter.
no rP Optional water recirculating pump. Press
temperature button to alter selection,
then press enter.
d1 Drain valve number 1 (standard
equipment). Press temperature button to
alter selection, then press enter.
no d2 Optional drain valve number 2. Press
temperature button to alter selection,
then press enter.
no rd1 Optional water reuse drain valve
number 1. Press temperature button to
alter selection, then press enter.
no rd2 Optional water reuse drain valve
number 2. Press temperature button to
alter selection, then press enter.
Table 1 (continued)

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Start-up
F8112301
14
Table 1 (continued)
HEAtSYS Cannot be altered. Press enter. All
machines are capable of taking
advantage of the built in “Temperature
Controlled Water Fill” feature of the
PS40. This mixes hot and cold water to
best achieve programmed temperature.
Machines with supplemental steam or
electric heating can also utilize this
feature. Press enter.
NOTE: If no hot water inlet valves
were selected earlier in
preprogramming or configuration
process, computer will default to
“HEAt” setting and “HEAtSYS”
will not be displayed.
HEAt Water inlet and supplemental heating
without using “Temperature Controlled
Water Fill” feature. Press temperature to
alter selection, then press enter.
HEAt-Nod Water inlet and supplemental heating
using “Temperature Controlled Water
Fill” feature. Press temperature button to
alter selection, then press enter.
Nod Water inlet only using “Temperature
Controlled Water Fill” feature. Press
temperature button to alter selection,
then press enter.
HECo If “HEAt” or “HEAt-Nod” were chosen,
utilize this feature to make program time
pause until programmed temperature is
achieved. Press temperature button to
alter selection, then press enter.
GEntlE If “HEAt” or “HEAt-Nod” were chosen,
utilize this feature to make machine run
in “Gentle Action” (agitate 3 seconds,
pause for 12 seconds) until programmed
temperature is achieved. This will
decrease amount of time required to heat
water to programmed temperature. Press
temperature button to alter selection,
then press enter.
NOTE: If “Nod” was selected,
“HECo” and “GentlE” will not be
displayed.
t *C To change temperature displayed as
Celsius or Fahrenheit, press temperature
button to alter selection, then press enter.
Table 1 (continued)
Table 1 (continued)
SoAP To program liquid supply outputs, press
temperature button to alter your
selection, then press enter.
NOTE: If “noSoAP” was selected,
all soap options will be bypassed
and “Add” option will be
displayed.
SoAP. 1 To program liquid supply output
number 1, press temperature button to
alter selection, then press enter.
SoAP. 2 To program liquid supply output
number 2, press temperature button to
alter selection, then press enter.
SoAP. 3 To program liquid supply output
number 3, press temperature button to
alter selection, then press enter.
SoAP. 4 To program liquid supply output
number 4, press temperature button to
alter selection, then press enter.
SoAP. 5 To program liquid supply output
number 5, press temperature button to
alter selection, then press enter.
SoAP. 6 To program liquid supply output
number 6, press temperature button to
alter selection, then press enter.
no.5iGnAL NOTE: Soap 7-12 not available in
all models. Refer to position 12 in
model number. A 2, 6 or 12
indicates 12 signals
To assign liquid supply output number 6
to activate an external signaling device
rather than using it for a liquid supply
output, press temperature button to alter
selection, then press enter.
NOTE: Choosing this signal will
put the signal at the end of the step
it is programmed in.
SoAP. 7 To program optional liquid supply output
number 7 (if machine is equipped), press
temperature button to alter selection,
then press enter.
SoAP. 8 To program optional liquid supply output
number 8 (if machine is equipped), press
temperature button to alter selection,
then press enter.
Table 1 (continued)

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Table 1 (continued)
SoAP. 9 To program optional liquid supply output
number 9 (if machine is equipped), press
temperature button to alter selection,
then press enter.
SoAP. 10 To program optional liquid supply output
number 10 (if machine is equipped),
press temperature button to alter
selection, then press enter.
SoAP. 11 To program optional liquid supply output
number 11 (if machine is equipped),
press the temperature button to alter
selection, then press enter.
SoAP. 12 To program optional liquid supply output
number 12 (if machine is equipped),
press temperature button to alter
selection, then press enter.
Add Allows one to program a cool down, a
timer stop or a soak cycle. Press
temperature button to alter selection,
then press enter. Changing to “no Add”
removes this capability.
iSt.Lt.00 Input number of times machine should
attempt an intermediate extract in the
event that an out of balance situation
occurs. A value of 5 is recommended.
Press enter.
ESt.Lt.00 Input number of times machine should
attempt a final extract in the event that an
out of balance situation occurs. A value
of 10 is recommended. Press enter.
HYSt 0 Input number of degrees temperature
differential desired for supplemental
heating and temperature controlled
water. Typically, a value of 5°C / 9°F is
used. Press enter.
bu To have a buzzer sound at end of
program, press temperature button to
alter selection, then press enter.
SP GF To program speed in RPM or G Force,
press temperature button to alter
selection, then press enter (G Force is
recommended).
tTo be able to view temperature on
display, press temperature button to alter
selection.
Table 1 (continued)
Table 1 (continued)
ACCL To enable rapid advance feature, press
temperature button to alter selection,
then press enter.
EnEr Enables stop button. Press temperature
button to alter selection, then press enter.
“No EnEr” disables stop button.
ALArn To be able to view various alarm codes
on display in the event of a fault, press
temperature button to alter selection,
then press enter.
no.tiHoLd To use timer hold feature for use in
conjunction with liquid supply system,
press temperature button to alter
selection, then press enter.
NOTE: This feature is used in the
event that a single solid dispenser
is feeding two machines and the
dispenser can only serve one
machine at a time. If one machine
is being served, the dispenser opens
a busy relay connected to timer
hold inputs. Then, if second
machine needs chemicals, it pauses
its program timer and waits until
busy relay is cleared (goes closed)
then proceeds with chemical
signals. If there is no chemical
system that uses this feature, select
“no.t.iHoLd”. Otherwise there will
be no chemical signals at all, even
in test mode!
dEFAuL To use preset default values when
programming water levels and speed.
Press temperature button to alter
selection, then press enter.
NOTE: If “no.dEFAuL” was
selected, setup (pre-program)
process is done and will return to
“StArt”.
AG.An00.0 Input default number of seconds for
cylinder to rotate before stopping to
reverse (12 seconds recommended).
Press enter.
AG.Sn00.0 Input default number of seconds for
cylinder to stop before rotating in
opposite direction (3 seconds
recommended). Press enter.
Table 1 (continued)

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16
NOTE: Preprogramming or configuration process
is now completed. The display will now return to
“StArt”.
Use test 6 to check outputs. Follow test procedures
below. Watch for leaks from inlet valves, hoses and
soapbox.
Test Mode
In order to access “Test Mode”, insure that “StArt” is
on display, turn programming key to “Program” and
very quickly press enter “217” on keypad. If “Prog 17”
appears, keys were not pressed quickly enough. Press
stop button to abort and repeat process. If “tESt”
appears on display you are in “Test Mode”. Once
“tESt” appears on display, select test to perform and
enter that number.
NOTE: If programming key is not turned to
“Program” when this is attempted, “A0” will flash
on display.
Test 1: Inputs
With “test” on the display, press 1 on keypad.
This test can be used to check all inputs to PS40
control.
Table 2
Display will indicate whether input contacts are open
or closed using last character on right (o for open, c for
closed). Pressing enter advances to next input. Press
temperature button to go back to previous.
Example: “inP.tHEr.o” means motor overload
protector is open. “inP.tHEr.c” means motor overload
protector is closed. Also, activating or deactivating the
input will change open and closed state to verify
component operation.
Table 1 (continued)
dWASh. 00 Input default wash speed (in RPM)
desired or press enter to select 0.8 G
optimal wash speed for machine. Press
enter.
LE.LoP0.00 Input default low water level desired in
percentage or centimeters, depending on
selection earlier in setup (pre-program)
process (15% recommended). Press
enter.
LE.NEP0.00 Input default medium water level
desired in percentage or centimeters,
depending on selection earlier in setup
(pre-program) process (20%
recommended). Press enter.
LE.HiP0.00 Input default high water level desired in
percentage or centimeters, depending on
selection earlier in setup (pre-program)
process (25% recommended). Press
enter.
SP.LoG.000 Input default low extract speed desired in
RPM or G force, depending on selection
earlier in setup (pre-program) process.
Press enter.
SP.NEG.000 Input default medium extract speed
desired in RPM or G force, depending on
selection earlier in setup (pre-program)
process. Press enter.
SP.HiG.000 Input default high extract speed desired
in RPM or G force, depending on
selection earlier in setup (pre-program)
process. Press enter.
Table 1
inP.tHEr.o Motor overload protector
inP.hEY.o Programming switch
inP.LoCh.o Door lock switch S2
inP.door.c Door lock switch S1
inP.tiLt.o Vibration switch
inP.SEnS.o Proximity sensor
inP.Coi1.o Inverter balance signal
inP.Coi2.o Timer hold

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F8112301
Test 2: Analog Reference
With “test” on the display, press 2 on the keypad.
Tests analog reference output voltage in comparison to
cylinder speed.
NOTE: Because PS40 control does not try to
compensate for speed in this mode, running RPM
will not necessarily match commanded RPM – this
is normal.
After selecting Test 2, display will show P000u0.00
Press enter.
Door will now lock. Press enter.
The cylinder will rotate to the left in wash speed and
the RPM and analog output will be displayed: such as
LO46u.39 (numbers on left indicate running RPM,
numbers on right indicate analog voltage). Press Enter.
Display will show P000u0.00. Press enter.
Cylinder will rotate to right in wash speed and RPM
and analog output will be displayed: such as
r046u0.39. Press enter.
Cylinder will rotate in distribution speed and RPM and
analog output will be displayed: such as d046u0.39.
When drive SpartSpin signal turns on, “bs” will be
displayed. Press enter.
Cylinder will rotate low extract speed and RPM and
analog output will be displayed: such as L335u03.40.
Press enter.
Cylinder will rotate to right in high speed extract and
RPM and analog output will be displayed: such as
H715u7.20. Press stop.
Cylinder will slow to a stop and door will unlock.
Press stop.
Test 3: Not Available
Proceed to Test 4.
Test 4: Water Level Control Test
With “test” on the display, press 4 on the keypad.
Immediately after selecting “Test 4”, display will show
current water level in machine.
Press green start button and drain will close and
machine will begin taking in water. Water will
continue to fill until small red stop button is pressed.
Display will indicate water level as it increases. This
will be quite useful in order to select water level
settings for programming.
Example: “t4.LEV 00.0” indicates test 4 water level
00.0%.
Press stop again to leave this test.
Refer to PS40 Water Level Sensor Calibration
Procedure section for more information.
Test 5: Temperature Sensor Test
With “test” on the display, press 5 on keypad.
Immediately after selecting “Test 5”, PS40 control will
display current temperature in machine. Press stop
button to end this test.
Example: “t5. 00.0” indicates test 5 temperature is
00.0 degrees.

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18
Test 6: Test of Outputs
With “test” on the display, press 6 on the keypad.
To go to next output, press enter.
To go back to previous output, press temperature
button.
Pressing “1” turns on selected output.
Pressing “0” turns off selected output.
Press stop button to end this test.
Example: “out.dooR.o” indicates this output is turned
off (door can be opened). “out.dooR.c” indicates this
output is turned on (door is locked).
List of outputs
Test 7: Keyboard Test
With “test” on the display, press 7 on the keypad.
Immediately after selecting this test “t8. - - “ will
appear on display. The corresponding display for each
key pressed on keypad should be shown on display. To
end this test, press small red stop button.
Ram Reset
Should it be necessary to erase all programming from
PS40’s memory, use this procedure.
Example: Change of chemical suppliers, where
deletion and reprogramming of all programs is
required, or corrupted memory.
While “Test” is on display, press “0”. “CodE” will
now be shown on display. Very quickly, press “753”.
Wait a few seconds for display to change, then cycle
power to machine.
Everything from memory has been erased and
machine must be setup (pre-programmed) prior to
operation.
out.door.0 Door lock output is open.
out. rd1.0 Reuse drain 1 output is open.
out. rd2.0 Reuse drain 2 output is open.
out. rP.0 Recirculation pump output is open.
out. ir3.0 Reuse water inlet valve number 3 output is
open.
out. ir2.0 Reuse water inlet valve number 2 output is
open.
out.HEAt.0 Supplemental heating system output is
open.
out. ir1.0 Reuse water inlet valve number 1 output is
open.
out.iFLu.0 Flush valve i9 output is open.
out. Hot.0 Hot water inlet valve output is open.
out. Col.0 Cold water inlet valve number output is
open.
out. i.6.0 Inlet valve number i6 output is open.
out. i.5.0 Inlet valve number i5 output is open.
out. i.4.0 Inlet valve number i4 output is open.
out. i.3.0 Inlet valve number i3 output is open.
out. i.2.0 Inlet valve number i2 output is open.
out. i.1.0 Inlet valve number i1 output is open.
out.So.1.0 Liquid supply number 1 output is open.
out.So.2.0 Liquid supply number 2 output is open.
out.So.3.0 Liquid supply number 3 output is open.
Table 3 (continued)
Table 3 (continued)
out.So.4.0 Liquid supply number 4 output is open.
out.So.5.0 Liquid supply number 5 output is open.
out.So.6.0 Liquid supply number 6 output is open.
out.So.7.0 Liquid supply number 7 output is open.
out.So.8.0 Liquid supply number 8 output is open.
out.So.9.0 Liquid supply number 9 output is open.
outSo.10.0 Liquid supply number 10 output is open.
outSo.11.0 Liquid supply number 11 output is open.
outSo.12.0 Liquid supply number 12 output is open.
outDrA.1.0 Drain valve number 1 output is open.
outDrA.2.0 Drain valve number 2 output is open.
Ta b le 3